Tronair 08-4049-1012 Installation and operating instructions

Operation & Service Manual
Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: [phone] • 800-426-6301
Fax: [phone]
Web Site: www.tronair.com E-mail: [e-mail]

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
TABLE OF CONTENTS PAGE
Schematic...................................................................................................................................................................1
1.0 General Description..........................................................................................................................................2
2.0 Operation ..........................................................................................................................................................2
2.1 Preparation & Operation........................................................................................................................2
2.1.1 Preparation................................................................................................................................2
2.1.2 Fluid Agitation ...........................................................................................................................2
2.1.3 Cleaning Operation ...................................................................................................................3
2.1.4 Rinse Operation ........................................................................................................................3
3.0 Maintenance & Storage ....................................................................................................................................3
3.1 Cleaning Fluid Tanks.............................................................................................................................3
3.2 Hoses ....................................................................................................................................................3
3.3 Air Tanks ...............................................................................................................................................3
3.4 Hydrostatic Tank Test............................................................................................................................3
3.5 Output Filter...........................................................................................................................................4
3.6 Storage..................................................................................................................................................4
4.0 In-Service Support............................................................................................................................................4
5.0 Guarantees .......................................................................................................................................................4
6.0 Provision Of Spares..........................................................................................................................................4
6.1 Spare Parts............................................................................................................................................4
6.2 Parts List................................................................................................................................................4

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
REVISION DATE TEXT AFFECTED
05 02/2004 pg 7 Modified Item 12
pg 8 Modified Item 12
06 09/2004 pg 1 Modified Schematic
pg 6 Modified illustration, added Item 25
07 11/2004 pg 2 Modified 2.1.B
pg 4 Added 3.5 Output Filter
pg 7 Added Item 26
08 01/2005 pg 1 Modified schematic
pg 2 Modified 2.1.2
pg 6 Modified illustration
09 04/2007 Added CE marking

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
- 1 -
Schematic
RINSE
SIDE CLEAN
SIDE

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
- 2 -
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without
written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial
institutions from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be
used.
1.0 GENERAL DESCRIPTION
The Engine Compressor Washer is a portable unit designed to spray either cleaning solution and/or clean
fresh water into jet and turboprop engines.
The two fluid tanks will hold 12 gallons each. The air tanks, when charged to 125 psi, provides sufficient
volume to empty both fluid tanks. The nozzle mounted on the panel may be installed on the wand to
regulate the fluid flow to the approximate rate as indicated.
2.0 OPERATION
WARNING!
1. Personal injury may result if procedures are not followed.
2. Never open fluid tank while under pressure.
3. Never pressurize air tank more than 125 psi.
CAUTION
1. Use only clean water and/or cleaning fluids approved by engine manufacturer.
2. Consult aircraft manual for correct procedure in performing engine wash.
2.1 PREPARATION & OPERATION
Follow engine manufacturer's recommendations for cleaning and rinsing engine(s). Use only engine
manufacturer's approved fluids.
2.1.1 Preparation
1. Visually inspect unit for any signs of shipping damage or missing parts.
2. Ensure supply air valve on Control Panel is in the closed (Off) position.
3. Open air bleed to depressurize solution tanks.
4. Remove solution tank lids and fill respective tank with desired amount of fluid.
5. Close solution tank lids.
6. Attach shop air to air fill valve on Control Panel and charge air tanks to 125 psi (8.6 bars)
maximum.
7. Unit is now ready for immediate use. If unit stands idle, agitate fluid before use.
2.1.2 Fluid Agitation
NOTE: Reference to the Agitation circuit being “ON” means the Agitation Operation
(3-way) valve handle is pointing to the left (9 o’clock position), and “OFF”
means valve handle is pointing to the right (3 o’clock position). The valve
must either be in the “ON” or “OFF” position to pressurize solution tank.
1. Fully charge air supply tanks. Turn on agitation operation valve and ensure supply air
valve is in the off position (closed).
2. Open air bleed valve on top of solution tank.
3. Set regulator to desired agitation pressure (30 psi recommended).
4. Slowly open supply air valve. When suds start coming out of the air bleed valve, or
desired agitation is reached, close air bleed valve and turn off the agitation operation
valve.

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
- 3 -
2.1 PREPARATION & OPERATION (continued)
2.1.3 Cleaning Operation
1. Ensure tanks are charged and rinse and clean selector valves are closed.
2. Connect output hose to engine or wand assembly.
3. Open supply air valve.
4. Adjust cleaning pressure by adjusting air regulator on Control Panel per engine
manufacturer's recommendations.
5. Turn clean selector valve to Open when ready to start cleaning.
6. If using wand, point wand away from personnel and turn on wand valve to start cleaning
process.
7. Upon completion of cleaning (or if tank has been emptied), turn wand valve off and/or
close clean selector valve on Control Panel.
NOTE: Agitator operation valve must be OPEN during use. Failure to do so may
result in cleaning solution being discharged during rinse operation.
2.1.4 Rinse Operation
1. Adjust rinsing pressure by adjusting air regulator on Control Panel per engine
manufacturer's recommendations.
2. Turn rinse selector valve to Open position on the Control Panel to start rinse.
3. If using wand, point wand away from personnel and turn on wand valve to start rinse
process.
4. After completion of rinsing, turn wand valve Off and/or close rinse selector valve on
Control Panel.
3.0 MAINTENANCE & STORAGE
3.1 CLEANING FLUID TANKS
NOTE: For tank cleaning, wand must be attached to output hose to let fluid discharge.
After each use, complete the following:
1. Close supply air valve.
2. Open air bleed valve, let tanks de-pressurize.
3. Remove cleaning tank lid and fill with approximately one gallon (3.8 lt) of water.
4. Close cleaning tank lid and air bleed valve. Open supply air valve.
5. Open clean selector valve and wand valve.
6. Close supply air valve when tank is empty.
7. Close clean selector valve, wand valve. Open air bleed valve.
3.2 HOSES
Replace worn hoses as required.
3.3 AIR TANKS
Periodically drain air tank by opening plug valve at bottom of air tank to remove any condensation
that may have accumulated during use.
3.4 HYDROSTATIC TANK TEST
Hydrostatically test tank as required due to physical damage, or as required by local law or every 10
years.
3.0 Maintenance & Storage continued on following page.

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
- 4 -
3.0 MAINTENANCE & STORAGE (continued)
3.5 OUTPUT FILTER
1. Periodically inspect filter for cleanliness. Clean with fresh water.
2. Replace filter element when fluid flow is hindered.
3.6 STORAGE
•Ensure fluid tanks are clean. (Reference Section 3.1)
•Clean the unit exterior prior to storage.
•Depressurize entire unit.
4.0 IN-SERVICE SUPPORT
Contact Tronair for technical services and information.
5.0 GUARANTEES
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after
shipment to the original customer. This warranty does not cover the following items:
a. Parts required for normal maintenance.
b. Parts covered by a component manufacturer's warranty.
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or
disassemble a product without first contacting Tronair since any action may effect warranty coverage. When
you contact Tronair, be prepared to provide the following information:
a. Product Model Number
b. Product Serial Number
c. Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be
returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA)
number will be issued for reference purposes on any shipping documents. A decision on the extent of
warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to Tronair
must be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any
warranty claims.
6.0 PROVISION OF SPARES
6.1 SPARE PARTS
Spare parts may be obtained from the manufacturer:
TRONAIR INC. www.tronair.com Telephone: [phone]
1740 Eber Road Fax: [phone]
Holland, Ohio 43528-9794 USA E-mail Address: [e-mail]
6.2 PARTS LIST
Reference Pages 5 −9 for ordering information of Replacement Parts and Kits.

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
- 5 -
Parts List
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your Unit.
ITEM PART NUMBER DESCRIPTION QTY
1.........................B-405......................................... Vessel, Pressure .............................................................2
Not Shown ....................HC-1400 .................................... O-Ring, Closure...............................................................2

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
- 6 -
Parts List
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your Unit.
ITEM PART NUMBER DESCRIPTION QTY
3.........................H-1529-01.................................. Valve, Shut-off.................................................................1
4.........................H-1550-14.................................. Clamp, Snaplock .............................................................2
5.........................Z-4346-01.................................. Weldment, Frame............................................................1
6.........................U-1014....................................... Caster, Swivel .................................................................2
7.........................PC-1080-01 ............................... Tank, Air..........................................................................2
8.........................H-1175....................................... Lock, Floor.......................................................................1
9.........................U-1013....................................... Caster, Rigid....................................................................2
23.........................G-1180-107004 ......................... Screw, 3/8 Hex Head, Tpg Type F................................16
24.........................G-1253-03.................................. Lockwasher, External Tooth..........................................16
25.........................H-2792....................................... Filter, Output....................................................................1
26.........................H-2808....................................... Element, Replacement................................................Ref

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
- 7 -
Parts List
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your Unit.
ITEM PART NUMBER DESCRIPTION QTY
10.........................HC-1137 .................................... Valve, Ball........................................................................3
11.........................H-1397....................................... Regulator.........................................................................1
12......................... HC-1831 .................................... Gauge, Pressure .............................................................2
13.........................Z-2892-01.................................. Assembly, Control Panel.................................................1
14.........................B-401-04.................................... 3/8 Nozzle, 10 gpm .........................................................1
15.........................B-401-03.................................... 3/8 Nozzle, 6 gpm ...........................................................1
16.........................B-401-02.................................... 1/4 Nozzle, 3 gpm ...........................................................1
17.........................B-401-01.................................... 1/4 Nozzle, 1.5 gpm ........................................................1
Control Panel Top View

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
- 8 -
Parts List
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your Unit.
ITEM PART NUMBER DESCRIPTION QTY
11.........................H-1397....................................... Regulator.........................................................................1
12......................... HC-1831 .................................... Gauge, Pressure .............................................................2
13.........................Z-2892-01.................................. Assembly, Control Panel.................................................1
18.........................H-1221....................................... Valve Air, 1/8 NPT...........................................................1
19.........................PC-1017-02-125........................ Valve Safety, 125 psi.......................................................1
20.........................TF-1064-08*17.5 ....................... Hose................................................................................2
21 K-1410....................................... Kit, Hose Assembly Replacement; consists of:
.........................H-1426-02.................................. Clamp, Hose....................................................................1
.........................H-1516-13.................................. Clamp, 2 Ear Hose..........................................................1
.........................N-2402-041-B............................ Socket, Female ...............................................................1
.........................N-2412-16.................................. Connector, Straight Male.................................................1
.........................TF-1064-08*240 ........................ Hose, 20 ft Yellow ...........................................................1
22 K-1411....................................... Kit, Wand Assembly Replacement; consists of:
.........................HC-1137 .................................... Valve, Ball........................................................................1
.........................N-2009-16-B.............................. Connector, Male..............................................................1
.........................N-2010-13-B.............................. Connector, Female..........................................................1
.........................N-2210-05-B.............................. Reducer, Pipe Thread .....................................................1
.........................N-2403-04-B.............................. Plug, Male Thread...........................................................1
.........................Z-1890 ....................................... Assembly, Tube Wand....................................................1
Control Panel Bottom View

Model: 08-4049-1012
Engine Compressor Washer
04/2007 - Rev. 09
- 9 -
Optional Adapter Kits
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your Unit.
PART NUMBER APPLICATION
K-1037.............................................. DeHavilland Dash 7
K-1057.............................................. Garrett TPE331
K-1152.............................................. Pratt & Whitney PT6A
K-1243.............................................. Cessna Caravan
K-1357.............................................. Saab 340
K-1709.............................................. DeHavilland DHC6
K-1710.............................................. Canadair Challenger
K-1953.............................................. Allison 250 - C20J, Bell 206 - JR3
K-1269.............................................. Beech King Air 200
K-2248.............................................. General Electric CFM56
FUEL NOZZLE CLEANING KITS
K-2015.............................................. PT6 PW 100 Series
Fuel Nozzle Pulse Cleaner

APPENDIX - I
Declaration
of
Conformity

DECLARATION of CONFORMITY
The design, development and manufacture is in accordance with European Community guidelines
Engine Compressor Washer
Relevant provisions complied with by the machinery:
98/37/EC
Relevant standards complied with by the machinery:
EN 292-1
EN 292-2
Identification of person empowered to sign on behalf of the manufacturer:
Quality Assurance Representative
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: [phone] • 800-426-6301
Fax: [phone]
Web Site: www.tronair.com E-mail: [e-mail]