Tronair 06-5024 Series Installation and operating instructions

OPERATION & SERVICE MANUAL
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc. Phone: [phone] | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: [email protected]
ORIGINAL INSTRUCTIONS
Model: 06-5024-Series
06-5024-3300, 06-5024-3510, 06-5024-3610, 06-5024-3800
Barrel Pump
09/2023 - Rev. 02

REVISION DATE TEXT AFFECTED
01 11/2014 Original release
02 09/2023 Major revision, CE Marked

Models: 06-5024-3300, 06-5024-3510, 06-5024-3610, 06-5024-3800
Barrel Pump
09/2023 | Rev. 02
TABLE OF CONTENTS PAGE
1.0 PRODUCT INFORMATION ..............................................................................................................................................1
1.1 DESCRIPTION....................................................................................................................................................1
1.2 MODEL & SERIAL NUMBER..............................................................................................................................1
1.3 MANUFACTURER..............................................................................................................................................1
1.4 SPECIFICATIONS..............................................................................................................................................1
1.5FEATURES.........................................................................................................................................................1
2.0 SAFETY INFORMATION..................................................................................................................................................2
2.1 USAGE AND SAFETY INFORMATION..............................................................................................................2
2.2 PERSONAL PROTECTION EQUIPMENT..........................................................................................................2
3.0 TRAINING.........................................................................................................................................................................2
3.1 TRAINING REQUIREMENTS.............................................................................................................................2
3.2 TRAINING PROGRAM .......................................................................................................................................2
3.3 OPERATOR TRAINING......................................................................................................................................2
4.0 PREPARATION FOR USE ...............................................................................................................................................2
5.0 OPERATION.....................................................................................................................................................................2
6.0 MAINTENANCE................................................................................................................................................................3
6.1 FILTER................................................................................................................................................................3
6.2 SERVICE ............................................................................................................................................................3
6.3 TROUBLE SHOOTING.......................................................................................................................................3
7.0 PROVISION OF SPARES.................................................................................................................................................3
7.1 SOURCE OF SPARE PARTS.............................................................................................................................3
7.2 RECOMMENDED SPARE PARTS LISTS ..........................................................................................................3
8.0 IN SERVICE SUPPORT....................................................................................................................................................3
9.0 GUARANTEES/LIMITATION OF LIABILITY....................................................................................................................4
10.0 APPENDICES...................................................................................................................................................................4

Models: 06-5024-3300, 06-5024-3510, 06-5024-3610, 06-5024-3800
Barrel Pump
09/2023 | Rev. 02 Page | 1
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval
voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability
from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 PRODUCT INFORMATION
1.1 DESCRIPTION
The Tronair Barrel Pump is a compact unit that utilizes compressed (shop) air to transfer primarily clean fluid from
a barrel to a reservoir. It is not intended for performing any pressure testing tasks.
1.2 MODEL & SERIAL NUMBER
Reference nameplate on unit
1.3 MANUFACTURER
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
1.4 SPECIFICATIONS
Dimensions:
Length ........................................................28.25 in (71.8 cm)
Width..........................................................9 in (22.9 cm)
Height.........................................................15 in (38.1 cm) High
Weight........................................................29 lbs (13.2 kg)
Filter...........................................................2 Micron
Maximum Air Supply Pressure................100 psi (6.9 bar)
Fluid:
06-5024-3300.............................................HyJet V
06-5024-3510.............................................MIL-PRF-5606, MIL-PRF-83282
06-5024-3610.............................................Skydrol
06-5024-3800.............................................MIL-L-23699, MIL-PRF-87257
Pump Displacement: See Performance Curve below
1.5 FEATURES
•15 ft (4.6 m) discharge hose
•Securely attaches to top of barrel
•2 micron fluid filter
•Pick-up tube with filtered breather, directly screws into top of barrel

Models: 06-5024-3300, 06-5024-3510, 06-5024-3610, 06-5024-3800
Barrel Pump
09/2023 | Rev. 02 Page | 2
2.0 SAFETY INFORMATION
2.1 USAGE AND SAFETY INFORMATION
To ensure safe operations please read the following statements and understand their meaning. Also refer to your
equipment manufacturer’s manual for other important safety information. This manual contains safety precautions
which are explained below. Please read carefully.
WARNING! —Warning is used to indicate the presence of a hazard that can cause severe personal injury,
death, or substantial property damage if the warning notice is ignored.
CAUTION! —Caution is used to indicate the presence of a hazard that will or can cause minor personal injury
or property damage if the caution notice is ignored.
2.2 PERSONAL PROTECTION EQUIPMENT
•Tronair recommends the use of safety glasses and ear protection while using this equipment
•Refer to the Safety Data Sheet of the fluid being used for additional safety precautions
3.0 TRAINING
3.1 TRAINING REQUIREMENTS
The employer of the operator is responsible for providing a training program sufficient for the safe operation of the
unit.
3.2 TRAINING PROGRAM
The employer provided operator training program should cover safety procedures concerning use of the unit in and
around the intended aircraft at the intended aircraft servicing location.
3.3 OPERATOR TRAINING
The operator training should provide the required training for safe operation of the unit.
NOTE: Maintenance and Trouble Shooting are to be performed by a skilled and trained technician.
4.0 PREPARATION FOR USE
The unit is shipped fully assembled, and only the following steps are required to make it operational:
NOTE: On 06-5024-3800 and 06-5024-3510 units, apply appropriate fluid label to barrel pump frame.
CAUTION!
Only use the type of fluid for which the unit is designed. Using other fluids will cause contamination and
seal deterioration.
1. Attach unit to top of barrel. Ensure that the attachment is secure to prevent unwanted contamination.
2. Screw pick-up tube into barrel.
3. Connect pump to pick-up tube via quick disconnect coupling.
4. Verify hand valve is closed.
5. Connect shop air to inlet port (maximum line pressure 100 psi/6.9 bar). Tronair recommends the use of
customer supplied quick disconnect fitting.
CAUTION!
Unit will start pumping when pressurized air is applied to the pump. Close hand valve to prevent discharge
of fluid.
5.0 OPERATION
To Use the Barrel Pump:
1. Securely attach hose to reservoir
2. Open hand valve to dispense fluid to the reservoir
When Service Has Been Completed:
1. Turn hand valve to closed position
2. Disconnect hose from reservoir
3. Replace protective cap on hose end to prevent dirt ingestion
4. Disconnect air supply

Models: 06-5024-3300, 06-5024-3510, 06-5024-3610, 06-5024-3800
Barrel Pump
09/2023 | Rev. 02 Page | 3
6.0 MAINTENANCE
6.1 FILTER
The filter is of a non-bypass design. This means if the filter becomes clogged, no fluid will pass to the reservoir. If
this happens, service the filter. Do not increase input pressure.
6.2 SERVICE
The main filter is replaceable and should be serviced annually unless otherwise noted.
6.3 TROUBLE SHOOTING
Reference Appendix I - Lincoln Pump Service & Operating Manual
7.0 PROVISION OF SPARES
7.1 SOURCE OF SPARE PARTS
Spare parts may be obtained from the manufacturer:
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
For Spare Parts, Operations & Service Manuals or Service Needs:
Scan the QR code or visit Tronair.com/aftermarket
Recommended Spares to be kept on hand:
06-5024-3300
06-5024-3610
06-5024-3510
06-5024-3800
Part Number
Part Number
Description
Qty
HC-1480
HC-1481
ASSEMBLY, FILTER
1
HK-3711
HK-3709
KIT, PUMP SEAL REPAIR
2
HK-3710
HK-3710
KIT, AIR END REPAIR
7.2 RECOMMENDED SPARE PARTS LISTS
Reference the following pages for Replacement Parts and Kits available.
8.0 IN SERVICE SUPPORT
Contact Tronair, Inc. for technical services and information. See Section 1.3 −Manufacturer.

Models: 06-5024-3300, 06-5024-3510, 06-5024-3610, 06-5024-3800
Barrel Pump
09/2023 | Rev. 02 Page | 4
9.0 GUARANTEES/LIMITATION OF LIABILITY
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after
shipment to the original customer. This is solely limited to the repair or replacement of defective components. This
warranty does not cover the following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
c) Replacement parts have a 90-day warranty from date of shipment
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or
disassemble a product without first contacting Tronair, any action may affect warranty coverage. When you contact
Tronair be prepared to provide the following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to
Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for
reference purposes on any shipping documents. Failure to obtain a RMA in advance of returning an item will result
in a service fee. A decision on the extent of warranty coverage on returned products is reserved pending inspection
at Tronair. Any shipments to Tronair must be shipped freight prepaid. Freight costs on shipments to customers will
be paid by Tronair on any warranty claims only. Any unauthorized modification of the Tronair products or use of the
Tronair products in violation of cautions and warnings in any manual (including updates) or safety bulletins
published or delivered by Tronair will immediately void any warranty, express or implied.
The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or
implied. Any unauthorized modification of the Tronair products or use of the Tronair products in violations
of cautions and warnings in any manual (including updates) or safety bulletins published or delivered by
Tronair will immediately void any warranty, express or implied and Tronair disclaims any and all liability for
injury (WITHOUT LIMITATION and including DEATH), loss or damage arising from or relating to such
misuse.
10.0 APPENDICES
APPENDIX I Lincoln Pump Service & Operating Manual
APPENDIX II Declaration of Conformity

Models: 06-5024-3300, 06-5024-3510, 06-5024-3610, 06-5024-3800
Barrel Pump
09/2023 | Rev. 02 Page | 5
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Model Number Fluid Type
06-5024-3300................HyJet V
06-5024-3510................MIL-PRF-5606, MIL-PRF-83282
06-5024-3610................Skydrol
06-5024-3800................MIL-L-23699, MIL-PRF-87257
06-5024-3300
06-5024-3610
06-5024-3510
06-5024-3800
Item
Part Number
Part Number
Description
Qty
1
Z-2100-00
Z-2100-00
WELDMENT, BARREL PUMP FRAME
1
2
Z-2101-00
Z-2101-00
WELDMENT, BARREL PUMP CLAMP
1
3
HC-1480
HC-1481
ASSEMBLY, FILTER
1
4
TF-1067-02*07.5
TF-1077-05*07.5
ASSEMBLY, #8 X 7-1/2 LONG
2
5
Z-5679
Z-5678
PUMP, PNEUMATIC (MODIFIED)
1
6
PC-1017-02-125
PC-1017-02-125
VALVE, SAFETY, 125 PSI
N/S
HK-3711
HK-3709
KIT, PUMP SEAL REPAIR
2
N/S
HK-3710
HK-3710
KIT, AIR END REPAIR

Models: 06-5024-3300, 06-5024-3510, 06-5024-3610, 06-5024-3800
Barrel Pump
09/2023 | Rev. 02 Page | 6
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Model Number Fluid Type
06-5024-3300................HyJet V
06-5024-3510................MIL-PRF-5606, MIL-PRF-83282
06-5024-3610................Skydrol
06-5024-3800................MIL-L-23699, MIL-PRF-87257
06-5024-3300
06-5024-3610
06-5024-3510
Item
Part Number
Part Number
Description
Qty
1
TF-1067-02*36.0
TF-1047-05*36.0
HOSE
1
2
N-2430-0808
N-2431-0808
COUPLING, QUICK DISCONNECT
1
3
Z-2163-02
Z-2163-03
BARREL PICK-UP
1
4
TF-1067-01*180
TF-1047-04*180
HOSE
1
5
N-2009-10-S
N-2009-10-S
CONNECTOR, MALE
2
6
HC-1425-02
HC-1425-02
VALVE, BALL
1
7
TF-1067-01*25.0
TF-1047-04*25.0
HOSE
1
N/S
N-2052-06
N-2052-06
EXPANDER, TUBE
1
06-5024-3800
Item
Part Number
Description
Qty
2
N-2539-0808
COUPLING, QUICK DISCONNECT
1
3
Z-2163-03
BARREL PICK-UP
1
5
N-2009-10-S
CONNECTOR, MALE
2
6
HC-1425-02
VALVE, BALL
1
N/S
N-2052-06
EXPANDER, TUBE
1
1
N-2026-05-B
SWIVEL, JIC 37º
2
TF-1105-08*36.0
HOSE, ½
1
4
N-2026-03-B
SWIVEL, JIC 37º
2
TF-1105-06*180
HOSE, 3/8 GRAY
1
7
N-2026-03-B
SWIVEL, JIC 37º
2
TF-1105-06*180
HOSE, 3/8 GRAY
1

Models: 06-5024-3300, 06-5024-3510, 06-5024-3610, 06-5024-3800
Barrel Pump
09/2023 | Rev. 02 Page | 7
Filter Assembly
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Model Number Fluid Type
06-5024-3300................HyJet V
06-5024-3510................MIL-PRF-5606, MIL-PRF-83282
06-5024-3610................Skydrol
06-5024-3800................MIL-L-23699, MIL-PRF-87257
06-5024-3300
06-5024-3610
06-5024-3510
06-5024-3800
Item
Part Number
Part Number
Description
Qty
1
HC-1480
HC-1481
HC-1826
ASSEMBLY, FILTER
1
4
K-3099
K-3098
N/A
KIT, FILTER ELEMENT; consists of:
3
HC-1483
HC-1482
ELEMENT, FILTER
1
2
HC-2006-142
HC-2007-142
O-RING, SERIES 2
2

APPENDIX I
Lincoln
Pump Service & Operating Manual