TUATARA 1000E 4x4 2021 User manual

OWNERS MANUAL (2021 MODEL)
Tuatara Machinery Limited
Version 20210202

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Owner’s Manual
READ THIS MANUAL CAREFULLY. IT CONTAINS IMPORTANT SAFETY
INFORMATION.
MINIMUM RECOMMENDED: OPERATOR AGE: 18
TUATARA Off-Road Agricultural Transport Machine
TUATARA 1000E & 1500E 4x4
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TABLE OF CONTENTS
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ϭ Foreword
Ϯ Warning Signs and Important Safety Information
2.1 Warning Signs
2.2 Important Safety Information
ϯ Specifications
ϰ Operating Instructions
ϱ Primary Battery Charging Procedure
ϲ Driving Procedure
ϳ Primary Maintenance and Service
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APPENIX A - Nominated Serviceman declaration
APPENDIX B - Warranty Claim Form
APPENDIX C - Tuatara Service Record 5ϳ- 6Ϯ
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Owner’s Manual
1. Foreword
Thank you for choosing our market leading, fully electrical version of the Agricultural
Transportation Machine (ATM). This manual covers both 1000E & 1500E models. We
are sure that you will enjoy your new ATM. The electric version of the eTUATARA ATM
comes with the same no nonsense robustness and “go anywhere” capability as our
combustion engine powered TUATARA but with the simplicity and high torque
characteristics of an electrically powered vehicle.
Before operating your new eTUATARA ATM, please thoroughly read this manual as it
contains important safety and maintenance information. Failure to follow the warnings
contained in this manual could result in damage to the vehicle or even serious injury or
death to the operator.
Be sure to follow the recommended maintenance schedule and service your ATM
accordingly. Preventative maintenance is extremely important to the life of your ATM.
And in the interests of conservation and protection of Earth’s natural resources, every
eTUATARA owner is encouraged to recycle, trade in, or properly dispose of, as
appropriate, used gear oil, coolant, and other fluids, batteries and tyres.
2.Warning Signs and Important Safety Information
Before you drive your ATM for the first time, we urge you to do the following:
Read this owner’s manual and the labels on your eTUATARA ATM
Make sure you understand all the safety messages.
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Totally familarise yourself with all of the controls.
Never drive the eTUATARA ATM if you are under 18 years of age.
Before driving, be sure:
That you are of good physical and mental health.
That you are not affected by alcohol or drugs.
2.1 Warning Signs
Foreword about safety
In order to keep everyone safe, it is important to understand the warning signs on the
ATM. We have provided operating procedures and warning sign labels in this manual.
These include:
Warning Signs
This section contains some of the most important information and recommendations to
help you drive your ATM safely. Please take a few moments to read these pages.
The labels are considered permanent parts of the ATM. If a label comes off or becomes
hard to read, contact your dealer for warning label replacements.
Safety Symbol - A Safety Alert Symbol
WARNING -Operator warning message
CAUTION: -Operator special care required
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WARNING
Always bring the ATM to a complete stop before changing between
2WD and 4WD. Failure to do so could result in damage to the
differential and / or components within the drive train.
WARNING
Always bring the vehicle to a complete stop before changing between
2WD and 4WD. Failure to do so could result in serious damage to the
vehicle.
WARNING
Improper tyre pressure or overloading can cause a loss of control.
Loss of control could result in a serious accident which may lead to
serious injury or death.
THE RECOMMENDED OPERATING TYRE PRESSURE IS:
FRONT & REAR –15 - 20psi.
Never set the tyre pressure below the recommended operating pressure.
This could result in tyres being dislodged from their rims. Tyre pressure
should be set when tyres are cold.
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WARNING
Serious INJURY or DEATH could result if you ignore the following:
The maximum capacity of the rear cargo tray is 550kg.
All cargo must be adequately secured. Unsecured cargo could
move suddenly and affect handling and stability.
All cargo should be centred and stowed as far forward and as
low as possible.
Top heavy and / or unbalanced loads increase the risk of
rollover.
Passengers should not be carried on the cargo tray.
When loaded with cargo and / or towing a trailer, reduce speed
and allow more time for stopping. Pay more attention when
travelling up steep hills and over rough terrain.
2.2 Important Safety Information
Driving Off-Road only
Your new ATM and its tyres are designed and manufactured for off-road use only, not
for sealed roads. Driving on sealed roads can affect handling and control.
When driving off-road, also remember to always obey local off-road driving laws and
regulations. Obtain permission to drive on private property. Avoid posted areas and
obey “no trespassing” signs.
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WARNING
Operating this Off Road ATM on paved surfaces may seriously
affect handling and control and could result in the loss of control.
Extreme care must be exercised when driving on any paved
surfaces such as roads, footpaths, and concreted areas.
Age Recommendation
It is strongly recommended that no one under the age of 18 be permitted to operate this
ATM and never without proper adult supervision.
WARNING
It is not recommended that this ATM be operated by a person under
18 because inexperience and / or immaturity could result in a loss of
control resulting in severe injury or death.
A person under 18 must be supervised by a qualified adult when
operating this ATM.
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Driver Training & Practice
Practice driving the ATM in a safe area to improve your skills. Do not drive in rough
terrain until you become accustomed to the controls of the ATM, and are comfortable
with its size, weight and handling characteristics. Check with your dealer for more
information on training courses.
WARNING
Operating this ATM without proper instruction could increase the risk of
an accident, which could lead to serious injury or death.
WARNING
In the event of a rollover, ensure that you keep your hands and other
parts of your body inside the vehicle. Failure to do so could result in
serious injury or death.
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No Alcohol or Drugs
Alcohol, drugs and the operation of an ATM doesn’t mix. Even a small amount of alcohol
can impair your ability to operate the ATM safely. Likewise, drugs, even if prescribed by
a doctor, can be dangerous while operating a ATM. Consult your doctor to be sure it is
safe to operate an ATM after taking medication.
WARNING
Operating this ATM after consuming alcohol or drugs can seriously
affect your judgment, causing the operator to react more slowly,
affect your balance and perception, and could result in serious injury
or death.
Never consume alcohol or drugs before or while operating this ATM.
Is Your Vehicle Ready to Drive?
Before driving, it is important to inspect your ATM and ensure that any problems
discovered are corrected. A pre-drive inspection is a must, not only for safety, but
because having a breakdown, or even a flat tyre, can be a major inconvenience.
If the ATM has overturned or has been involved in a collision, do not drive the vehicle until
it has been inspected by an authorised dealer. There may be serious underlying damage
to the vehicle that may make it dangerous to operate.
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WARNING
Improperly maintaining the ATM or failing to correct a problem
before driving can cause an accident that could result in serious
injury or death.
Always perform a pre-drive inspection before every drive and correct
any problems discovered.
Pre-Drive Inspection
Check the following items before you operate the ATM:
1) SOC
Check the State of Charge –should be sufficient to cover proposed journey and
return. It is not good practise to allow the SOC to drop below 20%.
2) Coolant
Check the radiator coolant and add coolant if needed. Check for the leaks.
3) Tyres
Use a tyre pressure gauge to check the air pressure. Adjust if necessary. Also
look for signs of damage or excessive tyre wear.
4) Nuts & Bolts
Check that wheel nuts are tight. Use a wrench to make sure all accessible nuts,
bolts, and fasteners are tight.
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5) Underbody
Check for, and remove any dirt or other debris that could be a fire hazard or
interfere with the proper operation of the ATM.
6) Leaks, Loose Parts
Walk around your ATM and look for anything that appears unusual, such as a leak
or loose cable.
7) Lights
Make sure the headlights, brake lights and tail lights are working properly.
8) Accelerator
Check the free play and adjust if needed. Press the accelerator pedal to make sure
it moves smoothly without sticking, and “snaps”back automatically when its
released.
9) Brakes
Press the brake pedal several times. Make sure that the pedal is not “spongy” and
that there is increased resistance as more pressure is applied. Check the level of
the brake master cylinder. Top up as necessary. Make sure there is no fluid
leakage.
10) Steering
Check that the wheels turn smoothly as you turn the steering wheel and that the
steering linkages are tight and without any play.
Keep Hands and Feet on Controls
Always keep both hands on the steering wheel and your feet on the foot controls.
When driving your ATM, it is important to maintain your balance and control of the
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ATM. Removing hands or feet from the controls will reduce your ability to react and
control the vehicle.
WARNING
Removing a hand/s from the steering wheel or feet from foot
controls during operation will reduce your ability to control the ATM.
This could affect your ability to operate the ATM safely.
Always keep both hands on the steering wheel and your feet on the
foot controls of your ATM during operation.
Control Speed
Driving at excessive speed increases the chance of an accident. In choosing an
appropriate speed, the operator must consider the capability of the ATM, the terrain,
visibility and other operating conditions, plus his / her own skills and experience.
WARNING
Operating this ATM at excessive speeds increases your changes of
losing control of the ATM, which could result in an accident.
Always drive at a speed that is appropriate for the terrain, visibility,
your experience and other operating conditions.
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Use Care on Unfamiliar or Undulating Terrain
Before driving in an unfamiliar area, always check the terrain thoroughly. Don’t drive
fast on unfamiliar terrain or when visibility is limited. It is sometimes difficult to see
obstructions, such as hidden rocks, bumps, or holes, in time to react. Never drive past
the limit of visibility. Maintain a safe distance between your ATM and other off-road
vehicles. Always exercise caution and use extra care on rough, slippery or loose terrain.
WARNING
Failure to use extra care when Operating this ATM on unfamiliar
terrain could result in the ATM overturning or a loss of control.
Drive slowly and be extra careful when operating on unfamiliar
terrain.
Always be alert to changing terrain when operating the ATM.
WARNING
Failure to use extra care when operating on excessively rough,
slippery or loose terrain could cause loss of traction or vehicle
control, which could result in an accident, including a rollover.
Do not operate on excessively rough, slippery or loose terrain until
you have learned and practiced the skills necessary to control the
ATM on such terrain. Always use extra caution when driving on
these types of terrain.
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Do Not Perform Stunts!
You should always operate your ATM in a safe and reasonable manner. When driving,
always keep all four wheels on the ground.
WARNING
Attempting “wheelies”and other stunts increases the chance of
an accident, including a rollover.
Never attempt stunts, such as “wheelies”or jumps. Do Not try
to show off.
3. Specifications
3.1 DIMENSIONS
Overall Length--------------------------------------------------------------------------------------------3580mm
Overall Width --------------------------------------------------------------------------------------------1550mm
Overall Height -------------------------------------------------------------------------------------------2110mm
Wheelbase------------------------------------------------------------------------------------------------2480mm
Turning circle---------------------------------------------------------------------------------------------8600mm
Ground Clearance ----------------------------------------------------------------------------------------310mm
Rear cargo deck (Internal dimensions)(L x W x H)------------------1,600mm x 1390mm x 300mm
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3.2 MOTOR: 10KW/15KW
Type -------------------------------------------------------------------------------AC-PM (Permanent magnet)
Battery voltage-----------------------------------------------------------------------------------------72V/108V
Rated voltage --------------------------------------------------------------------------------------53VAC/75VAC
Rated power------------------------------------------------------------------------------------------10kW/15kW
Peak power-------------------------------------------------------------------------------------------18kW/30kW
Rated speed--------------------------------------------------------------------------------3000 rpm/4000 rpm
Max. speed --------------------------------------------------------------------------------6000 rpm/6000 rpm
Number of pole-pairs-----------------------------------------------------------------------------------------2 / 3
Rated torque ---------------------------------------------------------------------------------31.8N.M/35.8N.M
Max. torque ------------------------------------------------------------------------------------110N.M/130N.M
Regenerative braking-------------------------------------------------------------------------------------------Yes
Cooling------------------------------------------------------------------water, with radiator and thermo fan
Waterproof rating---------------------------------------------------------------------------------------------IP67
Wiring insulation grade ----------------------------------------------------------------------------------------- H
Rated current -----------------------------------------------------------------------------------------219A/150A
Peak current-----------------------------------------------------------------------------------500A/400A
Weight --------------------------------------------------------------------------------------------------42kg/49kg
3.3 PRIMARY BATTERY (eTUATARA 1000E / 1500E)
Battery type----------------------------------------------Lithium Iron Phosphate with Super Capacitator
Rated voltage-------------------------------------------------------------------------------------------- 76.8 / 108
Rated capacitance (Ah)---------------------------------------------------------------------------------105 / 105
Total Watt-hour-----------------------------------------------------------------------------------------------8 / 13
Operating temperature----------------------------------------------------------------------------(-)20°C - 55°C
Maximum charging current------------------------------------------------------------------------------------15A
Weight------------------------------------------------------------------------------------------------65kg / 102.7kg
Maximum range per single battery pack (Unladen & level terrain)--------------- 8kWh. / ϱϳkms.
Maximum range per single battery pack (Unladen & level terrain)--------------13kWh. / 110kms.

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3.4. CAPACITIES
Maximum load (Rear cargo tray)-------------------------------------------------------------------------550kg
Transmission oil-----------------------------------------------------------------------------------------------0.80L
Front differential----------------------------------------------------------------------------------------------0.45L
Rear differential-----------------------------------------------------------------------------------------------0.85L
Radiator Coolant -----------------------------------------------------------------------------------------------3.0L
3.5 SUSPENSION & BRAKES
Front Suspension --------------------------------- Independent single A-Arm with MacPherson Strut
Rear Suspension ------------------------------------Independent dual A-Arm with double coil springs
Tyres (Front & Rear)-------------------------------------------------------------------CST high grip 26×11-12
Tyre Pressure (Front & Rear)--------------------------------------------------------------------------15-30 psi
Brakes--------------- ------------------------------------------------------------- Hydraulic disc, with booster
3.6 STRUCTURE
Chassis------------------------------------------------------------------------------------- All steel ladder design
Anti Corrosion Treatment-----------------------------------Electrophoresis –chassis & all steel panels
Net Weight --------------------------------------------------------------------------------------------------1,080kg
4. Operating Instructions
Before operating your eTUATARA ATM, ensure that you familiarise yourself with the
operating switches. The eTUATARA is Equipped with two dashboard switch banks –
see Figure 1 and Figure 2 below.
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2WD/4WD Cargo Deck Headlights Roof light Fog lights Windscreen Wiper
Hoist Washer
Figure 1
Drive Switch
The Tuatara 1000E and 1500E ATM can be operated in either 2WD or 4WD, which is
selected via the dashboard switch as indicated in Figure 1 above. Do not switch
between 2WD & 4WD while the ATM is in motion.
Rear Cargo Tray Hoist
The rear cargo tray fitted to the Tuatara 1000E and the 1500E can be elevated with an
electric worm-drive hoist, which is operated via the dashboard switch as indicated in
Figure 1 above.
Headlight Switch
The eTUATARA 1000E and 1500E ATM are fitted with powerful LED, waterproof
headlights that are operated from a dashboard switch as indicated in Figure 1 above.
Roof Light
The eTUATARA 1000EV and 1500EV is fitted with a very powerful roof mounted LED
light bar which is operated by a dashboard mounted switch –see Figure 1 above.
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Fog Lights
In addition to headlights, the eTUATARA 1000EV and the 1500EV ATM is also equipped
with front mounted LED fog lights, which can be activated by the dashboard switch as
indicated in Figure 1 above.
Windscreen Washer
The eTUATARA 1000E and the 1500E ATM are equipped with a switch and wiring for a
windscreen washer in the event that this accessory is selected by the customer as shown
in Figure 1 above.
Windscreen Wiper
The Tuatara 1000E and 1500E ATM are equipped with an operating switch and wiring for
a windscreen wiper in the event that the glass windscreen accessory is selected by the
customer as shown in Figure 1above.
Winch Heater High / Low Turn Hazard Horn Trailer Hoist
Beam Indicators Lights
Figure 2
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