TUATARA 1000EFI 4x4 2020 User manual

OWNERS MANUAL (2020 MODEL)
Tuatara Machinery Limited
Version271219

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Owner’s Manual
READ THIS MANUAL CAREFULLY. IT CONTAINS IMPORTANT
SAFETYINFORMATION.
MINIMUM RECOMMENDED: OPERATOR AGE: 16
TUATARAOff-Road Agricultural Transport Machine
TUATARA 1000EFI 4x4

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TABLE OF CONTENTS
Owner’s Manual 5
1. Foreword 5
2. Warning Signs and Important Safety Information 5
2.1 Warning Signs 6
2.2 Important safety information 8
3. Specifications 17
4. Operating Instructions 19
5. Maintenance and Service 354
5.1 Principal Components - Maintenance 354
5.2 Preventive Maintenance and Service Log 47
6. Warranty 522
APPENDIX A - Nominated Serviceman Declaration 55
APPENDIX B - Warranty Claim Form 58
APPENDIX C - Service Record Form 59

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Owner’s Manual
1. Foreword
Thank you for choosing the TUATARA 1000 EFI agricultural transportation machine
(ATM). It comes as a consequence of many years of experience in the production of ATM
vehicles. We are sure that you will enjoy your new vehicle. With the purchase of your
TUATARA ATM you can now appreciate the craftsmanship and reliability that has
served to make the TUATARA a standout performer in its field. If you have any
questions regarding the operation or maintenance of your vehicle, please contact the
nearest TUATARA dealer.
Before operating your new TUATARA ATM, please thoroughly read this manual as it
contains important safety and maintenance information. Failure to follow the warnings
contained in this manual could result in damage to the vehicle or even serious injury or
death to the operator.
Be sure to follow the recommended maintenance schedule and service your ATM
accordingly. Preventative maintenance is extremely important to the life of your ATM.
And in the interests of conservation and protection of earth’s natural resources, every
TUATARA owner is encouraged to recycle, trade in, or properly dispose of, as
appropriate, used motor oil, coolant, and other fluids, batteries and tyres.
2. Warning Signs and Important Safety Information
Before you drive your ATM for the first time, we urge you to do following:
→Read this owner’s manual and the labels on your ATM
→Make sure you understand all the safety messages.
→Totally familarise yourself with all of the controls.

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→Never drive the ATM if you are under 16 years of age.
Before driving, be sure:
→That you are of good physical and mental health.
→That you are not affected by any alcohol or drugs.
2.1 Warning Signs
Foreword about safety
In order to keep everyone safe, it is important to understand the warning signs on the
ATM. We have provided operating procedures and warning sign labels in this manual.
These include:
Warning Signs
This section contains some of the most important information and recommendations to
help you drive your ATM safely. Please take a few moments to read these pages.
The labels are considered permanent parts of the ATM. If a label comes off or becomes
hard to read, contact your dealer for warning label replacements.
Safety Symbol - A Safety Alert Symbol
WARNING -Operator warning message
CAUTION: - Operator special care required

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WARNING
Always bring the vehicle to a complete stop before changing between
2WD and 4WD. Failure to do so could result in damage to the
differential and / or components within the drive train.
WARNING
Always bring the vehicle to a complete stop before changing between
2WD and 4WD. Failure to do so could result in serious damage to the
vehicle.
WARNING
Improper tyre pressure or overloading can cause a loss of control.
Loss of control could result in a serious accident which may lead to
serious injury or death.
THE RECOMMENDED OPERATING TYRE PRESSURE IS:
FRONT –15 - 20psi. REAR –15 - 20psi.
Never set the tyre pressure below the recommended operating pressure.
This could result in tyres being dislodged from their rims. Tyre pressure
should be set when tyres are cold.

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WARNING
Serious INJURY or DEATH could result if you ignore the following:
→The maximum capacity of the rear cargo tray is 550kg.
→All cargo must be adequately secured. Unsecured cargo could
move suddenly and affect handling and stability.
→All cargo should be centred and stowed as far forward and as
low as possible.
→Top heavy and / or unbalanced loads increase the risk of
rollover.
→Passengers should not be carried on the cargo tray.
→When loaded with cargo and / or towing a trailer reduce speed
and allow more time for stopping. Pay more attention when
travelling up steep hills and over rough terrain.
2.2 Important safety information
Driving Off-Road only
Your new ATM and its tyres are designed and manufactured for off-road use only, not
for sealed roads. Driving on sealed roads can affect handling and control.
When driving off-road, also remember to always obey local off-road driving laws and
regulations. Obtain permission to drive on private property. Avoid posted areas and
obey “no trespassing” signs.

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WARNING
→Operating this Off Road ATM on paved surfaces may seriously
affect handling and control and could result in the loss of control.
→Extreme care must be exercised when driving on any paved
surfaces such as roads, footpaths, and concreted areas.
Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted to operate this
ATM and never without proper adult supervision.
WARNING
→It is not recommended that this ATM be operated by a person under
16 because inexperience and / or immaturity could result in a loss of
control resulting in severe injury or death.
→A child under 16 must be supervised by a qualified adult when
operating this ATM.
Driver Training & Practice
Practice driving the ATM in a safe area to improve your skills. Do not drive in rough
terrain until you become accustomed to the controls of the ATM, and are comfortable

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with its size, weight and handling characteristics. Check with your dealer for more
information on training courses.
WARNING
Operating this ATM without proper instruction could increase the risk of
an accident, which could lead to serious injury or death.
WARNING
In the event of a rollover, ensure that you keep your hands and other
parts of your body inside the vehicle. Failure to do so could result in
serious injury or death.
No Alcohol or Drugs
Alcohol, drugs and the operation of an ATM doesn’t mix. Even a small amount of
alcohol can impair your ability to operate the ATM safely. Likewise, drugs, even if
prescribed by a doctor, can be dangerous while operating a ATM. Consult your doctor
to be sure it is safe to operate an ATM after taking medication.

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WARNING
→Operating this ATM after consuming alcohol or drugs can seriously
affect your judgment, causing the operator to react more slowly,
affect your balance and perception, and could result in serious injury
or death.
→Never consume alcohol or drugs before or while operating this ATM.
Is Your Vehicle Ready to Drive?
Before driving, it is important to inspect your ATM and ensure that any problems
discovered are corrected. A pre-drive inspection is a must, not only for safety, but
because having a breakdown, or even a flat tyre, can be a major inconvenience.
If the ATM has overturned or has been involved in a collision, do not drive the vehicle
until it has been inspected by an authorised dealer. There may be serious underlying
damage to the vehicle that may make it dangerous to operate.
WARNING
→Improperly maintaining the ATM or failing to correct a problem
before driving can cause an accident that could result in serious
injury or death.
→Always perform a pre-drive inspection before every drive and correct
any problems discovered.

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Pre-Drive Inspection
Check the following items before you get in the ATM:
1) Engine Oil
Check the level and add oil if needed. Check for leaks.
2) Coolant
Check the coolant and add coolant if need. Check for the leaks.
3) Fuel
Check the level and add fuel if needed. Also make sure the fuel filler cap is secure.
Check for leaks.
4) Tyres
Use a tyre pressure gauge to check the air pressure. Adjust if necessary. Also
look for signs of damage or excessive tyre wear.
5) Nuts & Bolts
Check the wheels to see that the wheel nuts are tightened. Use a wrench to
make sure all accessible nuts, bolts, and fasteners are tight.
6) Underbody & Exhaust System
Check for, and remove any dirt or other debris that could be a fire hazard or
interfere with the proper operation of the ATM.
7) Air Cleaner
Check the air filter. Replace it if needed.
8) Leaks, Loose Parts
Walk around you ATM and look for anything that appears unusual, such as a leak or
loose cable.

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9) Lights
Make sure the headlights, brake lights and tail lights are working properly.
10) Throttle
Check the free play and adjust if needed. Press the throttle to make sure it
moves smoothly without sticking, and “snaps”back automatically when it is
released.
11) Clutch pedal
Check the free play of clutch pedal and adjust if necessary. Press the clutch
pedal to make sure it moves smoothly without sticking, and “snaps”back
automatically when it is released. Check the fluid level in the clutch master
cylinder and top up if necessary. Ensure that there are no leaks.
12) Brakes
Press the brake pedal several times. Make sure that the pedal is not “spongy” and
that there is increased resistance as more pressure is applied. Check the level of
the brake master cylinder. Top up is necessary. Make sure there is no fluid
leakage.
13) Engine Stop
When engine is running, turn the ignition key counterclockwise. Ensure that the
engine stops.
14) Steering
Check that the wheels turn smoothly as you turn the steering wheel and that there
is no play. Examine the steering linkages and ensure that they are tight.

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Keep Hands and Feet on Controls
Always keep both hands on the steering wheel and both feet on the foot controls.
When driving your ATM, it is important to maintain your balance and control of the
ATM. Removing hands or feet from the controls will reduce your ability to react and
control the vehicle.
WARNING
→Removing a hand/s from the Steering Wheel or feet from Foot
Controls during operation will reduce your ability to control the ATM.
This could affect your ability to operate the ATM safely.
→Always keep both hands on the Steering Wheel and both feet on the
Foot Controls of your ATM during operation.
Control Speed
Driving at excessive speed increases the chance of an accident. In choosing an
appropriate speed, the operator must consider the capability of the ATM, the terrain,
visibility and other operating conditions, plus his / her own skills and experience

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WARNING
→Operating this ATM at excessive speeds increases your changes of
losing control of the ATM, which could result in an accident.
→Always drive at a speed that is appropriate for the terrain, visibility,
your experience and other operating conditions.
Use Care on Unfamiliar or Undulating Terrain
Before driving in an unfamiliar area, always check the terrain thoroughly. Don’t drive
fast on unfamiliar terrain or when visibility is limited. It is sometimes difficult to see
obstructions, such as hidden rocks, bumps, or holes, in time to react. Never drive past
the limit of visibility. Maintain a safe distance between your ATM and other off-road
vehicles. Always exercise caution and use extra care on rough, slippery or loose terrain.
WARNING
→Failure to use extra care when Operating this ATM on unfamiliar
terrain could result in the ATM overturning or a loss of control.
→Drive slowly and be extra careful when operating on unfamiliar
terrain.
→Always be alert to changing terrain when operating the ATM.

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WARNING
→Failure to use extra care when operating on excessively rough,
slippery or loose terrain could cause loss of traction or vehicle
control, which could result in an accident, including a rollover.
→Do not operate on excessively rough, slippery or loose terrain until
you have learned and practiced the skills necessary to control the
ATM on such terrain. Always use extra caution when driving on
these types of terrain.
Do Not Perform Stunts!
You should always operate your ATM in a safe and reasonable manner. When driving,
always keep all four wheels on the ground.
WARNING
→Attempting “wheelies”and other stunts increases the chance of
an accident, including a rollover.
→Never attempt stunts, such as “wheelies”or jumps. Do Not try
to show off.

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3. Specifications
3.1 DIMENSIONS
Overall Length--------------------------------------------------------------------------------------------3580mm
Overall Width --------------------------------------------------------------------------------------------1550mm
Overall Height -------------------------------------------------------------------------------------------2065mm
Wheelbase
------------------------------------------------------------------------------------------------
824 0mm
Turning circle---------------------------------------------------------------------------------------------8600mm
Ground Clearance ----------------------------------------------------------------------------------------310mm
Rear cargo deck (Internal dimensions)(L x W x H)------------------1,600mm x 1390mm x 300mm
3.2 ENGINE
Type -----------------------------------------------------------------------------Liquid-cooled –3Cyl 4-Stroke
Bore x Stroke-------------------------------------------------------------------------------------71mm × 84mm
Displacement -----------------------------------------------------------------------------------------------0.998cc
Compression ratio------------------------------------------------------------------------------------------------11
Fuel System------------------------------------------------------------------------------------------------------- EFI
Max Power (hp / kW)-------------------------------------------------------------------69 / 51.1kw/4500rpm
Maximum Torque ----------------------------------------------------------------------93Nm/3500-4500rpm
Starting ------------------------------------------------------------------------------------------------------ Electric
Ignition ---------------------------------------------------------------------------------------------------------- ECU
Lubrication --------------------------------------------------------------------------------------------- Wet Sump
Transmission -------------------------------------------------------- Manual clutch, 5 Forward, 1 Reverse

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Final Drive -------------------------------------------------------------------------------------------- Shaft driven
Fuel type ------------------------------------------------------------------------------91 or greater (unleaded)
Engine oil -----------------------------------------------------------------------API SF SAE 10W/30 –50
Engine oil filter ------------------------------------------------------------------------JX0604 (Thread ¾”- 16)
3.3 CAPACITIES
Maximum load (Rear cargo tray)-------------------------------------------------------------------------550kg
Fuel tank --------------------------------------------------------------------------------------------------------50.0L
Engine oil-----------------------------------------------------------------------------------------(With filter)-3.5L
Transmission oil------------------------------------------------------------------------------------------------ 2.0L
Front differential----------------------------------------------------------------------------------------------0.45L
Rear differential-----------------------------------------------------------------------------------------------0.85L
Coolant -----------------------------------------------------------------------------------------------------------5.0L
3.4 SUSPENSION & BRAKES
Front Suspension --------------------------------- Independent single A-Arm with MacPherson Strut
Rear Suspension ------------------------------------Independent dual A-Arm with double coil springs
Tyres (Front & Rear)-------------------------------------------------------------------CST high grip 26×11-12
Tyre Pressure (Front & Rear)--------------------------------------------------------------------------15-30 psi
Brakes--------------- -------------------------------------------------------- Hydraulic disc, right foot control
3.5 STRUCTURE
Chassis------------------------------------------------------------------------------------- All steel ladder design
Anti Corrosion Treatment-(Electrophoresis –chassis & all steel panels)-------------------------------
Net Weight --------------------------------------------------------------------------------------------------1,080kg

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4. Operating Instructions
Before operating your Tuatara ATM, ensure that you familiarise yourself with the
operating switches. The Tuatara is Equipped with two dashboard switch banks –see
Figure1 and Figure 2
Spare Winch Cooling Fan Headlight Turn Hazzard Horn
Override switch Indicators Lights
Figure 1
Winch
The Tuatara 1000 comes equipped with a front mounted electric winch, which has a
pulling capacity of 1360kg. This is operated from the dashboard switch shown in
Figure 1 above.
Cooling Fan Override Switch
The cooling fan override switch allows the operator to override the thermostatic control
of both cooling fans in the event that the TUATARA ATM is being operated under
conditions in which it is desirable for the early operation of the cooling fans. Such
conditions could include the following:
1. Operation on very steep inclines;
2. Protracted use in low gear and at high engine revolutions;
3. Use of the vehicle while at maximum loading capacity;

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4. A combination of items 1 –3 above;
Headlight Switch
Move the switch to the green position to activate the headlights.
Turn Indicators
Move the switch to the up or down position to activate the turn indicators in the
direction indicated by the arrows.
Hazzard Switch
Depress the hazard light switch to activate all four turn signal lights simultaneously to
warn of a hazard to other vehicles.
Horn Switch
Activate the horn switch to warn other vehicle operators of an impending emergency
situation.
Spare Rear Cargo Drive High / Low Roof Fog Spare
Tray Hoist Switch Beam Spotlights Lights
Figure 2