TVS KING DELUXE User manual

Owner’s manual / 4S LPG / CNG / English / Rev.6 / Aug 21
&

CUSTOMER DATA
NAME : ................................................................
Address : ..........................................................................................................................
..................................................................................................................................................
.....................................................................................................................................................
PIN Code :
Tel. No : ............................................. Mobile No : ...............................................
Booklet No : ............................................. Date of sale : ................................................
Vehicle Chassis No : ................................................. Engine No : ..........................................

01
Dear customer,
We at TVS Motor Company congratulate you for choosing TVS King. We wish you many miles of
enjoyable riding and better earnings in the years ahead.
TVS King is manufactured at the world class manufacturing facility of TVS Motor Company with best
quality of material and workmanship .We hope it will fulfill your dreams and ambitions.
This booklet is your guide to maintain and operate your TVS King. So please read and follow the manual
carefully to enjoy years of pleasurable riding and increased earnings. As with any good machine, proper
care and maintenance are essential for trouble free operation and optimum performance of your vehicle.
Our dealerships are well equipped with the required diagnostic equipment and a dedicated company
trained service team for professional care of your vehicle so that you can be rest assured of our support in
the unlikely event of any trouble with the vehicle's performance. Hence we urge you to get your vehicle
serviced only at Authorized TVS Motor Company Dealers / Service Centers.
For any problem or further clarification, you can contact our Help Line Number or write to TVS Motor
Company quoting your Engine. No & Chassis .no .
You are requested to fill the user information coupon provided in this booklet.
Wishing you pleasant riding and increased earnings for years to come.
With warm regards,
TVS Motor Company.
FOREWORD
FOREWORD

All information illustrations, photographs and specifications contained in this owner's manual are
based on the latest product information available at the time of this publication. TVS Motor
Company limited may however; incorporate modifications or improvements on its vehicles at any
time without notice, and therefore, in such events it is possible that the relevant part of the owner's
manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any
part of this owner's manual.
Pictures illustrated in this manual are of TVS King Deluxe and TVS King Deluxe Plus
Accessories shown in the picture may not be part of the standard equipment.
NOTE
NOTICE
NOTICE
02

ACCESSORIES
In case of critical problems during the course of product usage, servicing or any technical
assistance you may contact us at
TVS Motor Company Limited. P.B. No.4, Harita, Hosur - 635 109
Tamil Nadu, India. Tel: [phone].
Website: www.tvsmotor.com/ib/home
Sl.No. DESCRIPTION Quantity
1 Tool kit 1 set 6 tools
2 Spare wheel 1 number
3 Keys 2 numbers
ACCESSORIES DETAILS
03

Your safety and safety of others is very important while operating this vehicle .
To help you make informed decision about safety, we have provided operating procedure and
other information on labels in this manual. This information alerts you on potential hazards that
could hurt you or others.
We are providing the following safety labels and safety messages in the manual
Disregarding this message might result in injury to the driver and passenger.
This message indicates special procedure or precaution to be followed to
avoid damages to the vehicle
This message provides further clarification for better understanding of any
particular information
CAUTION
WARNING
NOTE
SAFETY
INFORMATION
SAFETY INFORMATION
04

CONTENTS
CONTENTS
05
Page. No.
Useful information 06
Vehicle Identification Number 07
Know Your Vehicle 07
Features in Your Vehicle 14
Safe Riding Tips 32
Operating Your Vehicle 33
Periodic Maintenance Schedule 39
Recommended Lubricants 42
Self-Maintenance Procedures 43
Hydraulic brake system lay out 55
LPG system layout 56
LPG vehicle - Do’s & Don’ts 57
CNG system layout 58
CNG vehicle - Do’s & Don’ts 59
Service record sheet 60
Technical Specification 61

USEFUL INFORMATION
Running-in information
The first 750 km is a crucial part of TVS King. Proper running in operation during this period helps in ensuring a longer life
and smooth performance of your vehicle. During running in period do not exceed following speed limits .
Km. 1st Gear 2nd Gear 3rd Gear 4th Gear
0 - 750 10 km/h 15 km/h 25 km/h 40 km/h
Always keep within specified speed limit
Do not operate the engine in a manner that could expose the engine to excessive stress.
USEFUL INFORMATION
l Periodic maintenance helps good performance of an automobile and our services are planned to keep your
vehicle performing good.
l Carry out the proper services and inspection of LPG/CNG kit and fire extinguisher at specified intervals.
l Always use choke for cold starting when the vehicle is running in petrol
l Don’t change over suddenly from petrol to LPG/CNG and drive at optimum speeds of 35 to 40 kmph.
l Use clutch only while shifting gears. Do not engage and dis-engage the clutch suddenly.
l Do not run the vehicle at full throttle for long periods and in stationary condition.
l Check and top up engine oil every day and replace the differential and transmission oil at every 5000kms
l Always use recommended grade of lubricants and Genuine TVS Motor spare parts.
l Maintain recommended tyre pressure and rotate tyres at every 5000 kms.
l Reduce the speed while taking sharp turns. Do not apply the brakes while turning
06

VEHICLE IDENTIFICATION NUMBER
Engine and chassis number of your vehicle are very important data. It is essential for vehicle
registration. It is also required by TVSM dealer for warranty and in case of any legal procedures.
Chassis number can be located on the right
side of ‘B’ pillar partition on the driver side as
shown in the above figure.
Engine number can be located on crank case
RH near the rear mounting as shown in the
above figure.
Know your
vehicle
MD6M14 P K1F4A0004 3
KNOW YOUR VEHICLE
0K4F81
000251
Chassis number
Engine number
LPG / CNG tank identification number
Control key number
07

1. Wind shield glass
2. Turn signal lamp
3. Head lamp
4. Position lamp
5. Front brake fluid hose
6. Logo grill
7. Front number plate
8. Wiper blade
9. Mirror
KNOW YOUR VEHICLE
FRONT SIDE VIEW FRONT SIDE VIEW
REAR SIDE VIEW
REAR SIDE VIEW
10. Rear combination lamp RH
11. Number plate lamp
12. Number plate
13. Mud flap
14. Muffler assembly
15. Tail door assembly
16. Rear combination lamp LH
1
3
4
2
5
6
7
8
9
17
16
14
13
12
11
15
08

1. Soft top assembly
2. Fuel lid
3. Gas Cylinder
4. Hand starter lever
5. Driver back rest
KNOW YOUR VEHICLE
LEFT SIDE VIEW - DELUXE**
LEFT SIDE VIEW
RIGHT SIDE VIEW - DELUXE**
RIGHT SIDE VIEW
6. Speedo hub
7. Driver seat
8. ‘B’ Pillar assembly
9. Passenger cabin
10. Air intake
1
22
3
4
5
6
7
10
9
8
** Please select respective model
* Accessories shown may not be a part of standard equipment
09

1. Soft top assembly
2. Fuel lid
3. Gas Cylinder
4. Hand starter lever
5. Driver back rest
KNOW YOUR VEHICLE
#
LEFT SIDE VIEW - DELUXE PLUS
LEFT SIDE VIEW
#
RIGHT SIDE VIEW - DELUXE PLUS
RIGHT SIDE VIEW
6. Speedo hub
7. Driver seat
8. ‘B’ Pillar assembly
9. Passenger cabin
10. Air intake
1
22
3
4
5
6
7
10
9
8
# Please select respective model
10

1. Speedo hub
2. Gas Cylinder
3. Driver seat
4. Driver back rest
5. Passenger side door RH *
6. Passenger cabin
7. Air intake
8. Soft top assembly
KNOW YOUR VEHICLE
FRONT VIEW
DRIVER CABIN - RH
* Passenger side door only for accessory and applicable countries
9. Handle bar
10. Wiper Motor
11. Dash board
12. Hand brake control lever
13. Master cylinder
14. Brake Pedal
15. LPG / CNG compliance plate
16. Driver seat
RIGHT SIDE VIEW - DELUXE PLUS WITH SIDE DOOR*
1
2
5
6
8
73
4
DRIVER CABIN - RH
9
10
11
12
13
14
16
15
11

1. Mobile charger
2. Clutch operating lever
3. Tube gear shift
4. Cluster assembly tell tale lamp
5. Hazard warning switch
6. Fuel change over switch
7. Fuel mode & gas level indicator
8. Speaker grill
9. Glove box
10. Ignition switch
11. Throttle grip
12. Control switch assembly RH
13. Speedometer
14. Control switch assembly LH
15. Utility box
16. Petrol choke knob
CONTROL PANEL
1
15
2
14
3
13
4
12
5
11
6
10
78
9
P
G
KNOW YOUR VEHICLE
16
12

1. Air filter assembly
2. Carburettor
3. Low Pressure Reducer
4. Engine
5. Petrol tank
6. Cover TCI unit
7. Spare wheel
8. Spark plug
VEHICLE - LH
KNOW YOUR VEHICLE
SWITCH ASSEMBLY DASH BOARD
9. Electric starter switch
10. Wiper motor switch
11. Head lamp ON / PARK / OFF switch
SWITCH ASSEMBLY HANDLE BAR
12. Head lamp High / Low beam switch
13. Turn signal lamp switch
14. Horn switch
ENGINE COMPARTMENT
SWITCH ASSY HANDLE BAR
* ISG System applicable only for Deluxe Plus with ISG variant
910 11
12
13
14
SWITCH ASSY DASH BOARD
4
1
2
3
6
5
8
7
13

Here you can familiarize yourself with operation of features provided in your vehicle.
1. Control Key operations
2. Safety Features
3. Operating Features
Accessories provided with the vehicle
1. Tool Kit
2. Owner’s Manual
FEATURES IN
YOUR VEHICLE
FEATURES IN YOUR VEHICLE
14

Control key operations
Ignition switch Steering lock
TVS King comes with a set of two control keys.
This key is used to operate ignition switch, steering lock,
glove box, rear tail door and fuel lid.
1. Ignition switch
The ignition switch has two positions.
OFF: All electrical circuits are turned OFF in this position.
Key can be taken out in this position
ON: In this position the engine can be started. Horn, turn
signal wiper motor and tell tale lamp, can be operated.
Key cannot be taken out in this position
2. Steering lock.
To protect your vehicle from theft, steering lock is
provided in your TVS King. It is positioned on the steering
column, below the dash board.
To lock the steering,
- Turn the handle bar to extreme right.
- Turn the key in anti-clock direction
- Take out the key
Turn handle bar right
Turn the key
anti-clock direction
FEATURES IN YOUR VEHICLE
2
P
G
1
15

3. Fuel lid lock
Fuel lid is provided on the LH side of the vehicle.
To fill the fuel open the fuel lid by inserting key and turn it
in anti-clock wise direction and pull outwards.
Key cannot be taken out in this position.
Open the petrol tank cap to fill the fuel.
To lock the lid close the lid and turn the key in clock wise
direction
4. Rear tail door
To open the rear tail door insert the key and turn it in anti-
clock wise direction.
Key cannot be taken out in this position.
Loosen the two knobs ( A ) and open the engine door
To lock the rear tail door close the door and turn the key in
clock wise direction.
Tighten the door knobs.
Fuel lid lock Rear tail door
Use only unleaded petrol. Do not mix 2T oil with petrol.
NOTE
TVS LPG/CNG vehicle petrol tank capacity is 2.7 ltrs.
CAUTION
FEATURES IN YOUR VEHICLE
3
4
A
A
16

Glove box
6. Glove box
It is provided on the right hand side of the dash board
To open the glove box turn the key anti clockwise. Key
cannot be taken out in this position. To lock the utility box
close the lid, turn the key in clock wise direction and take out
key.
Safety features
These features are provided to assist you in safe driving.
1. Switch assembly LH
It is positioned on dashboard LH
a) Head Lamp Switch
It has three positions explained as follows
: Head lamp, position lamps, speedometer lamp, tail
lamp and number plate lamp will not glow with switch in this
position though ignition switch may be in ‘ON’ position. and
engine is in running condition.
P : Position Lamp, tail lamp and speedometer lamp and
number plate lamp will glow when switch is in this position
with ignition switch in ‘ON’ though engine is not running.
Switch assembly LH
FEATURES IN YOUR VEHICLE
55
6
a
b
c
17

TVS King comes with DC headlamp. In this switch position,
‘ ’head lamp also will glow along with speedometer
lamps, tail lamps, number plate lamp and position lamp
when engine is in running condition.
b) Wiper motor Switch
It has two positions
ON : Wiper motor operates in this position.
OFF : Wiper motor stops operating in this position.
Do not operate the wiper motor on the dry wind shield
glass. During washing please ensure that the wiper motor
is wrapped with polythene sheet to prevent water entry.
c) Self Starter Switch
Press the‘ ’ switch to start the engine electrically with
ignition switch in ‘ON’ condition and transmission in
neutral.
Do not operate the starter motor for more than 2 sec.
CAUTION
CAUTION
7. Switch assembly dash board *
It is positioned on dashboard LH
a) SSS : Single Start Stop Switch *
It is used to switch off the engine by giving Long Press (3
seconds) and engine rpm also less than 1500 rpm, also to
keep other DC system active. The ignition circuit is disabled,
preventing the engine from being restarted. Before
restarting the engine, vehicle has to be in neutral condition,
To restart the engine, again short Press the switch.
Switch assembly dash board *
7
a
* Applicable only for Deluxe Plus with ISG variant
18
FEATURES IN YOUR VEHICLE