Uemsi Dvr procam User manual

PIPELINE CLEANING & TELEVISING EQUIPMENT

OPERATION AND

MAINTENANCE

MANUAL

for

UEMSI

DVR PROCAMTM

MINI-CAMERA SYSTEM

Corporate Ofce: 800.666.0766 / 262.783.6666

Web Site: www.uemsi.com E-mail: [email protected]

P/N 55-1900-600

Corporate Ofce: 800.666.0766 / 262.783.6666

Web Site: www.uemsi.com E-mail: [email protected]

PIPELINE CLEANING & TELEVISING EQUIPMENT

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Table of Contents

SECTION l

SAFETY

Safety Notations

Read Instructions

Safety Guidelines for Power Cord

and Power Outlet

DC Operating Guidelines

Servicing

Environmental Range of Operation and Storage

Storage Guidelines

Product Usage Guidelines

SECTION Il

SYSTEM DESCRIPTION

General

System Components

Mini Camera Head

Push Reel

Power Control Unit (PCU)

Lid Stay

Camera Controls

Power Switch

AC Power (Switch Reverse)

DC Power (Switch Forward)

Light Intensity Control

VU Meter/Battery Alarm

Microphone Input

Monitor Controls

Digital Video Recorder (DVR)

DVR Remote Control

DVR Keypad

Battery Compartment

Recessed Interface Panel

2-3

5

6

7

8

9

10

11

12

13

14

15

16

PIPELINE CLEANING & TELEVISING EQUIPMENT

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17

18

19

20

21

21-24

24

25

26

27

27-28

29

30

31

32

33

34

35

36

37

38-40

41

42

43

Fuses

120 VAC

12V DC Fuse

Camera Fuse

Operation

Power on procedure

Recording procedure

File Transfer procedure

General DVR use

Power down procedure

SECTION IIl

SYSTEM MAINTENANCE

Camera Head Removal

Spring Termination

Rubber Hose Termination

Lighthead Dome Cleaning

SECTION IV

OPTIONS

Pro Eye Self-leveling Camera Head

Cable/Reel Footage Head

Data Display System

Tracker II Pipe Location System

Brush Skids

Standard & Roller Type Skids

14.4V Battery System

NiMH Batter Pack

AC Only Battery Charger (Slow)

AC/DC Battery Charger (Fast)

SECTION V

SCHEMATICS

Cable Reel

Interconnect Cable

Interconnect Cable w/Encoder

Spring Termination Instructions

Check List

SECTION VI

WARRANTY INFORMATION

Warranty

This manual will instruct the user regarding operation

and maintenance for the UEMSI PROCAM Mini-Camera

System.

Please read this manual thoroughly prior to operating the

system.

UEMSI Camera Warranty

UEMSI mini camera systems and locators have a one (1)

year conditional warranty from the date of purchase. This

includes internal circuitry and mechanical defects in the

camera head, reel and power control unit. Conditions of this

warranty exclude the lighthead dome, camera lens, lamps

and video cable as these parts are considered wear items.

UEMSI will be responsible for Federal Express charges on

warranty camera repairs shipping back to the customer for

one (1) year. The customer will be responsible for freight

charges to UEMSI. During the rst year, if the customer

requests the camera to be shipped next day, second day

or by air cargo, the customer will be responsible for the

difference between Federal Express charges and air freight

charges. If a repair is made on non-warranty items, the

customer will be responsible for all freight charges.

UEMSI will not warranty any parts or labor when abuse

has occurred. If our technicians determine that abuse has

occurred, they will contact the customer and inform them as

to their ndings and the cost of parts and labor. Examples

of abuse include: broken or cracked circuit boards, broken

berglass rod in video push cable, and/or other physical

damage.

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PIPELINE CLEANING & TELEVISING EQUIPMENT

SECTION I

SAFETY

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SECTION VI

WARRANTY

INFORMATION

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PIPELINE CLEANING & TELEVISING EQUIPMENT

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Safety

At UEMSI, we care about operator safety. We recommend

that all eld personnel operating pipeline inspection equip-

ment should be aware of all safety precautions listed in this

manual and other safety data in compliance with OSHA

standards. Failure to follow these precautions may result in

injury.

Safety Notations

This manual contains specic operating and maintenance

procedures. Particular parts of these procedures contain in-

structions, which must be strictly adhered to. These instruc-

tions have been categorized under the following three head-

ings: WARNING, CAUTION and NOTE. The signicance of

each heading is listed below.

*** WARNING ***

Maintenance, operating procedures, or

techniques that if not followed, may result in

injury.

CAUTION! Maintenance, operating proce-

dures, or techniques that if not followed,

may result in equipment damage.

NOTE: Maintenance, operating procedures

or techniques to be especially aware of.

Read Instructions

All the safety and operating instructions should be read

before the unit is operated.

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ProCam Camera System Check List

Basic Components

 AC Power Cord 16-2000-120 (1)

 DC Power Cord 03-4000-008A (1)

 Fuse 7A 120 VAC 16-0800-007 (1)

 Microphone 70-1067-100 (1)

 Spanner Wrench 94-0400-000 (1)

 Test Stick 94-0700-500 (1)

 Owners Manual 55-1900-600 (1)

 Interconnect Cable 03-0700-020 (1)

OR

 Interconnect Cable/Encoder 03-0700-100 (1)

 7/64” Hex Wrench 94-1094-000 (1)

 O-Ring for rear of camera 13-0500-270 (1)

 4”-6” Brush Skid Call Representative (1)

 Remote Control DVR (1)

PIPELINE CLEANING & TELEVISING EQUIPMENT

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Safety Guidelines for Power Cord and Power Outlet

CAUTION! Use a power cable that is properly grounded.

The female receptacle of the cord set must meet IEC-60320

requirements (Fig. 1).

In the US and Canada, the male plug is NEMA5-15 style

UL/CSA labeled termination (Fig. 2). The plug is equipped

with a grounding pin. Do not defeat the safety purpose of the

grounding pin.

Use a power outlet with a three-terminal grounded recepta-

cle. The unit should be operated only from the type of power

source indicated on the rating plate.

Figure 1 Figure 2

DC Operating Guidelines

This unit is designed for use with a 12V DC automotive

power supply or 14.4V UEMSI battery pack. Never use it in a

truck, bus, or any other vehicle that has a 24V power supply.

Allow the vehicle to run during operation, as this will charge

the battery circuit and supply an efcient source to the unit.

Servicing

Do not attempt to service this unit yourself as opening may

expose you to dangerous voltage or other hazards. Refer all

servicing to qualied service personnel.

Spring Termination Instructions

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PIPELINE CLEANING & TELEVISING EQUIPMENT

Product Usage Guidelines

• DO NOT operate the unit in or near ammable liquids.

• DO NOT enter a pipeline before disconnecting power to

all electrical pumps or valves attached to it.

• DO meter for explosive gasses and ventilate the area

before entering a pipeline.

• DO connect generator-to-earth ground when operating on

generator power.

• DO keep the unit and area clean of bio-hazards.

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Environmental Range of Operation and Storage

Never leave the PCU or camera reel exposed to temperature

extremes or strong, direct sunlight. Leaving it in an enclosed

vehicle, in direct sunlight, near a heater, etc. can cause de-

formation of the case and electrical cables.

Using this product in areas that are colder than 32oF (0oC) or

hotter than 104oF (40oC) can result in hard drive malfunction.

Do not operate the PCU for two hours if condensation has

formed on the unit. Let the system stand with the power on

during this time. Condensation will form on the unit when it is

moved from a cold to a warm place.

Storage Guidelines

When storing the product follow these guidelines:

• Clean the push-cable, reel, and camera of any debris

before storage.

• Wind the interconnect cable around the hooks

provided on the push-reel.

• Store any power cables or accessories in the lid of

the unit.

Spring Termination Instructions

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PIPELINE CLEANING & TELEVISING EQUIPMENT

SECTION Il

SYSTEM

DESCRIPTION

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Spring Termination Instructions

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PIPELINE CLEANING & TELEVISING EQUIPMENT

General

The UEMSI ProCam mini-camera system is a lightweight,

rugged, portable unit capable of meeting a wide variety of

small diameter pipe inspection requirements. The image

sensor of the camera is a solid-state charge couple device

(CCD) with a high degree of sensitivity. The lighthead

contains either 15 or 21 LEDs, depending on the camera

head, which are behind a Lexan® shield. They can illuminate

pipe up to 10” in diameter, depending which camera head is

used and the pipe conditions.

The video monitor and power supply/control unit are

contained in a durable, impact resistant carrying case. The

case has a storage compartment for an equipment storage

bag. The monitor, DVR, and controls are located inside

the case. Power and video connections are located on a

recessed panel found on the right side of the unit. A snap-on

sun shield is included for monitor operation in bright ambient

lighting conditions.

The system can be powered by either 120 volt, 60 Hz AC

line power, a 12-volt DC automotive lighter receptacle, or a

14.4V UEMSI battery pack.

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PIPELINE CLEANING & TELEVISING EQUIPMENT

Figure 2.1

Mini Camera Head

The camera head (Fig. 2.2) consists

of a sealed housing containing the

CCD image sensor, lens assembly,

lighthead and electronic circuitry.

The lighthead dome cover contains

two O-rings and is fastened with

three stainless steel athead screws. While the lighthead

dome cover can be removed for service, opening the

camera further by an unauthorized service technician is not

recommended and will void the warranty.

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System Components

Figure 2.1 shows a block diagram of the system

components. The basic system consists of a power control

unit (PCU), reel, and a mini camera head.

Figure 2.2

Interconnect Cable

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Uemsi DVR Procam User manual

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