Ugin COMPACT 100 User manual

TNSTETJCTION
MANUAT
COMPACT
too
COMFUTERIZED
PORCETAII'{E FURNACT
t$, rue Hecfri*unrnt. S180 SEYSSINS'FRAIIIGE
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TECIT$ICALCffi
INSTr$,I,IATISN AND CSTTXNG SfAHIEII
DSSCRIPTION OF COTSIBOL STATTON
SIAGRAM GF PEOGRAM SEI,ECrION S,
FIBIN+ PARAMETER-S
TEIAL BUH
MOSIF:ICA?TON OF A PROGRAM
SECGNT"A]VIINA?IO}f SROGRAM
PROGRAM PBOTECTISN
PROTECTION AGSINST OYER VOLTAGE
POWEB FAII,I]EE OA F'T,UCT$ATICIN
OITARTTEATTNG PBOTECTTGN
WATCHDOG AI,EET
TRO{IBI,E SI{OOETNG
COF{YEA'SION CHART (dpsnge Celnius/dqrx Fehrefiw&}
STIMMABY
Page
s
4
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10, 11
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INSTRUCTICN IvIAI{UAL COMPACT 100 - COMPUTEETffiD FORCELA.TN FURNACE Fage 3

TECHNTCAI
CHARACTERTSTJCS
:
FTiRNACE
Madmum temperafure
Diameter of heating chamber
Height of heating chan'.ber
Overall dimensions
width
Height
Depth
Weight
Pcser supply:
Yoltage
FrequencY
Maximum PYcer csirsumPtion
Average pev/er consurnption
$tand-by mode porver eonmrnption
Standard color
Number af Programs
Ncminal speed
Maximum vacrrum level
or
or
Power stpply
Vcltage
Frequency
Porer consurapfion
Overa:l dimerudors
width
Heigirlt
Depth
Weigiht
VACT]UM PUMP
i200"c - 21gz"F
1C0 mm - 3.9 in
65 rnm - 2.5 in
38cm-15in
5C cm - 19-6 in
S4,5 cm - 13.5 in
21 kg - 4S lbs
280 volts {+f- agi{].
5O and & EIz
1SS0 $/
40s w
11$ W
lvory and black
100
35 litersfmn {5$Hz}
43 liters/mn {6G}fz}
?20mm de Hg
95S mbar
28,3 inlHg
220 v {*l- 20V}
50 and 60 Hz
350 tY
3$ em - 11.8 in
2$ cm - 11.4 in
?2cm-&6in
2O kg - 44.1 Lbs
e
INSTRUCTION MA}.IU.AL COMPACT lOO . COMPUTERIZED PORSEI,AIN FUR}iTASE PAgC 3

rNS?ATT,ATTSN
ANtr
GETTTNG
STARTE$
* O* unpaeking eheck that the furnace is in good candition, in a;-der to draw the
artection of the transporter and supplier to any damage.
Q * sure to have the delivcry men sign the transport siip on which iehe reserve
ctauses are mentioned and confirm them to the transporter by e registred letter with
receipt-
rPlaee the furnaee in a ventilated location, aliowing a minimum space of 10 crn
beiween it anci the wall.
rPlug in the vacuur[ purnp-connectgr in the box at the rear of the furnace @
rConnect the hose to socket @
e Screx the f*'o bulbs into ti'le soekets either side of the top box.
rCheck that the :rains veltage is identical to that mentioned on the ,,*** plate @
Plug the cable into a standardized i*116 ampere w-ith proper girounding"
t0perate mains switch S " 'nBlP" wiil be heard
rPi-ess the stand-by key @ @
cThe plate <irops to the low position.
rPlace the refracting support.on the plate.
b Notu '
6T\
:$ It is important ts operate the furnace on an independent eircuit.
S no not connect other equiprnent to the same circuit,
C$MPUTERIZED PORCEIAIH ruRNACE
?z6e 41NSTRUCTION MANUAL COMPACT 1OO

DESCREYTE*N GF CSNSHSg. STATTGI\{
& - oo*gnarn ol operation and prograrn seiection.
Prograrn selectian key.
Frogram numtrer dispiay (0
Tempgl'atureltime d isPiaY"
Indicatcr of unit dispiaYed
Calibration lamp.
flry4
w
@
@
.€\
\PJ
@
ffi
@
@
@
@
to 99).
!n@
- Prograrn selection forward keY
- Prograr,r selection reverse keY
- ttllver-ontt and "Fump-ontt larnps
- "Stand-byn key
- Three-way contrai key;
- duning programing pFrase, srryitches to next stage {above}
- eyctre start
- switches frorn one staEe to the next
@ - rr"o-way control key:
- during programing phase, switches to preceding stage (belaw)
- cancel]ation of a cycie
CCIMPUTERIZED PORCEI-AIN FUBNACE Page 5

O DIAGRAM
OF PBOGRAM SELECTION AII{D OPERATTON
It should be noted that ttrc dlagparn may rcpresent cne of twe pases :
l) The proflram selectlan phase (set by presing the kep @]ffi i"
During this phase, program psramete$ may be seleeted or modified- ?he eorresponding
indicatar tamp lights up on the diagram.
The for peen lamps indicate hold time, The for red lamps indieate tempenature and
rate of heat rise.
Tc select a paranceter other than *pre*drying temperahrnen, use cuisor @
When the parameter is selected, its value is indicated on display @" while the
correspcnding i:nit of meassrenrent lights up at @
?) The operatlng'phase {set by preming f.*V @ G }.
Once the operating phase is selected. the firing cycle begins.
The larnps corresponding to all operating stages lights up at o*ce.
When a stage in the pro6Fam is over, tlre eorresponding lamp goes out {u<cept far ttre
start-vacuum larnp if a firing cycle without vacuum has been programed).
A-
\$ Note: The prograrn m,n be chan6ed et any time, even during its umge.
Firing parameters:
Pre-drying temp€rarure 0 to I000sC or 3? to 18$2"F
Pre-drying tirne 0 to 20 mn
Heat rise rate + ?S to l5$"C/rnrer 68 to SSSUF
Vacuum start 0 to 1?00"C or 3? to 2190'F
Vacuurn reiease 0 io 12{i0"C or 32 to ?i90"F'
Baking temperef,ure 0 to 1200"C or 32 to 219S"F
Hold tirne 20 mn S0 seeondes
Cooling tlme Zfi rnn
@ PR*G*AMrN* rGrY
Fressing the @ m key apens aceess to prsgrariling in orderto s€t or change the
firing pararnetens of a program.
By pressing ti:is key fivice, you confirrn the program setting you have selected.
{Jnce the furnace is switched on" of at the end of, a baking cycle, press stand-by key to
obiain stand-by rnode.
Page 6 INSTRUCTISN MANUAL COMPAC}T 10{i - COMPLITERJZAD PORCEI*AIN FtlIttlACE
ffi\
\}f- PRocH,AIfi NTTMBER llrspr,ay
The controi staticn esn memor"ize 100 prograrns {0 to 99}.
To call up e pra€rarn, press'keys & B sr @ 13] "
The furnace mu"t be in stand-by mode {na dispiay on diagfaln).

@- TEMPERA?unnlrrnnn DT'PLAY
This a four-ciigit display thai indicates the program p&rameterc seleeted'
To the right, a lamp ligtrts up to indicate the corrmponding unit.
In the course of a cycle, this display indicates in orden
- Temperatrrre reading up to pre-drying temperature
- Time left in pre-drying stege
- Temperature reading throu6lhout baking qgcle
- Time left in cooling stage
- Temperature reading until stand-by position is reaehed {300"c or 570"F}-
@ rNDrcATroN oF u*rr DrsPr,avED *o @
1\*-o red lamps indicate units of temperature ('C/mn or "Flmn)'
Two green lamps indicite units of time {mn and s}'
@ CAilBRATTON I.AMF
The Compact 100 furnace features an unique digital system to adust per{ect backing
temperature.
The Compact I0O furnaee controi station maintains baking temperature constant'
within deviation limits oi +!- Z"C. However, changes in muffle behavior due to ageing
may cause a slight variation in the quality of the result'
Digital calibralion compensatstor this variation'
this is easy to do:
E'hen programing -oaking tempenature' press sbnd-by key @ @rF\
The ealibration lamp lights up and the catibration number is displayed in \$|
This calibration is factory preset at 5, as this setting assures satisfactory operation for a
new muffle.
If results indieate an overly Ngh baking temperaiure:
--increase setting-
If resuits indieate insuficient bakin$ tempefaf,ure:
- decrease setting.
S Not*,
The compensation settirigs run from I to t0. As the mufrle ages, it is usually necessary
r-o dec.rease the setting gradually.
When compensation setting I is reached, Ttre muffte should be changed rapidly'
O*ee tire n** *rrffi" is installed, compensation should be reset at 5.
Co:npac lO0 .rtruffle selvice life is approximately 3000 hours'
INSTR-UCTION MANUAL COMPACT IOO - COMPI'TERIZED POFCEI-AIN FI.JRNACE Pa4e 7

@
@FORWARS KEY
BEYER.SE I(EY
.{,) Durirg praframing Phase
The v.arue of the parameten displeyed or, @is increased by pressing tr.* @ {FJ kery'
The value of the paramerer displayed on@ is decreased by pressing ,h*@ f3 *ut"
B) In stand-bY rnode
Frogram number can be changed by pressing either @ B o. O 6
cnce the desired progra$ has been calied up, the cycle is started by pressing k.y @ G
rA
tYJ- 'ovEN-sN" AND "PUMP-CIN' LAMPS
V
- The "oven-onu lamp indicates that the muffle is heating'
)uring rhe heating stages, this larnp gos on and off periodieally as the rate of rise is
-gulated to colneide nsith the programed rate'
, che "pump-on" lamp intiicates that the plrrnp is operating"
Tie pump continues tc operate throtighout the vacuuln evcle'
@ STANB-BY KEY
\l'hen the iurnace is switched an, the firing piatform lifts to hi$h pcsition and
remperature stabiliz€s at 300oC {5?0"F}"
To use the furnaee, pFes$ stand-by key tc lower''firing platfcrm'
Ternperature is mainiained at 300oC {5?0'F) until cycie-start key is pressed'
lo retum tc stan{i-by mode, press stand-by key'
l.he avanrage of the setting is that it avoids heat lass between baking cycles'
Furtherrnore, this stand-by made overnight keeps ttre furnace ready for use (power
ccrsumption only 110 w)-
@ TIIREE-WAY CSNTRCIL KEY
-Upward-directianal cur$or
.Jnce the @ Cn key is pressed. the rrpre-drying temperaturet larnp lights up'
lo access another parameter, pruuu S fs key'
- Cycle start d""\
.{frer checkin$ that the correct progirarn nurnber has been called up' press i<ey \U to
start the baking cYcle.
31i lamps tight uP at rhe same tirne
The firing platform lifts when pre-drying tempemture [,reacne*'
In case the cyete does nod start, pr"ess one time the key frp ffi and then again
prss key @ fE
Page 8INSTRUCTICN MANIJAL COMPACT lOS - COIdPLTTERIffiD PORCEI-AiN FURNACS

- llsft ftrm one *eP ts tJre nctet
' In cedefts €ass' you may deeide to Ekip a step'
Ild, L po.6te, sitlrout changtng otler program settings' by presaing flt" @ € key'
TE $a!E present s*ep and'prugrerrl rnor€s on tire ne:ft srcp'
$, ra !E 16on ls ofrtty aqallable for tlre follo'wing lpramefiers:
- ne-erYing tcmPerature
he-drYing time
- Hold ttme
- CooItnS tirre'
@ rrG-saY coFruB*L ffir
- tlilrf,.rd-eestisrnl cursor
D|trin€ the programing Phabe, pressing this kev cal}s up the precdin8 parameter on
dir6ram 1-
- fuaeltation of a cYcle
.Arq7 time during a baking {vcle, operation may be intemrpted by p'essrng@ € no'
tn qreles witlr vaeuum, pumpingl ceas€$ in the rnuffle and the firing paltfo'rm returns to
lor position.
I Tfll'fiMil XAHTIAL COMPACT 1OO - COMPUTERIMD P-ORSEI.AIN FURI'TACE hge 9

FIEING PARAMETEBS
r-PRE-DRYINGTEMPERATUR$-0TCIlooo.C(32To1832"F}
At the end of a cyele' lemperature drops te 300"C (S70'F")'
After placing the porcelain workpiecle on the platform, the operator starts the next
cycle. Temperarure then rises from 3OS "C (5?0"F) to progFained "pre-drying
temperature". The piatform lifts once npre-drying temperaturel is reached' While the
platforrn is lifting, ter$perature is maintained' constant'
S r*ot",
lf muft1e temperature is higher than programed "pre-drying temperature" when the
operator requests cycle start, the platfcrm will not llft until temperature has cooled
to programed "pre-drying temperature't + 5"C (41'F)'
2 - PBE-DRYINC fiHE O.TO ?O mn
The firing platform lifts to the intermediate position and stays there throughout the
"pre-drying tirne", The programable unit of time is the minute'
!f no "pre-clrying time" is necessary, set timer on 0'
3 - I|EAT RISE RATE ?S TO lSS"C/mn (68 fO 3OO"F/mn)
Temperature starts rising as soon as the platform lifts to high poeitlon and continues ta
rise at a linear rate throughot-rt the entire baking cyele'
The heat rise rare may be programed in units of twa degf*s Celcius' A cornmonly used
rate is 5{i"C/mn* (i22"F/mn*)'
Heat rise rate is constanl even if there are mains voltage fluctuations (within a 20 volts
limit).
+ ' Noat' Csnsult poreeiain manufagfirrer's notice'
4 - VACUUhi STIAR'f 0 to 12OO'C {32 to Zl90'F}
Vaeuum can lre programed to start at a $ven temperature'
Impcrtan* This demand cannot be in any case superior to the demand "Vacuunn
tel€a,se"-
In other words, after a linear pre-drying eyele at 30OoC (570"F)' vacuum can be
programed to start at around 60S"C/700"C (11'7Z"Fi1nZ"n.
This technique offefs a number $f avanta8es:
- No thermal choek
- Eiimination sf organic dYes
- U*ear pre-drying
- Even drying of the workpiece on all surfaces
-Clcle without v&.euum;
tfVacuurn start' and ttvacuum release" temperature must be set at 0"C {32tP}'
INSTRUCTION MANUAL COMPACT tOO - COMPUTERImD POECEIAIN FURI\iACE
Page l0

5-CANCEIIJNGvAct,t"IffREIfi{sE*tolzoo"c(3zto21s}"F}
In ease of a firing under va€uum, this function enablec you to cancel vacuum before the
final temPerature.
6 - FIHAL TEMPERATURE O tc IAOO'C {32 to 2190cF)
This prcgramed tempertaure is stabilized by the eomputer wirfrin +i. 2'c.
This temperature can be stabilized with or without vacuum (see parameters ? below)'
? - HOLD TIME O to 20 mn 6$ seeonds
The final temperature can be hold in heatin$ chamber within a few seeonds and 21
minutes {20 minutes 6S seconds}.
Ihis prcgpma*ion is made in trvo steps:
-The minutes
-Then tlre seconds {after having pressed the key @ G )"
If you don't want t+ use this function'
Programt'stabilisatlon" = 0 minude 0 seeond
Stabitisation with vacuum
Program: "vacuum release l?00"Cu
Stabitistion without vaguum
progi-am "vacuum releaseo at a lower temperaf,ure that final temperature'
S - COGLINC T[M& 20 MN I
At this stage, th€ firing platform is locaied to ihe muffle than in its intermediate pre-
dryrng posiiion, in arder to prevent the pcr*elain workpieee from coolin$ too fast'
During this pfrase, the temperature insirie the muftle drops naturally to the pre-drying
temp€rature.
1O* - COh{PUTERIZED PORCEI.AIN FURNAEE
INSTRL;CTION MANUAL COMFACT Page 11

TRIAL RUN
lnstatt firnace as indicated in chapter on furrrael installaiian
ln order to ender program parameEel's, "***" @ ffi
600'c {l1iz"F}
4mn
54oC/mn {130"F/rnn)
?s0oc {1292"F)
950"C {l?42'F}
960oc t176o"F)
0mn30s
2mn
Display'@ indicates temperature {which stabilizes at 3oooc.or 5?0"c)
Calt up program number with keys O 6 o., @ E
Program pie-drying temperature (again, with kevs O A "" @ [3 ]'
*'o @G "
Program pre-drying tir*e.
rr*"@G.
And so on
Example l
Pre-drying temperature
Pre-drying time
Heat rise rate
Vacuurn start
Vacuum release
Baking temperature
llold time
Cooling time
This pragrarn will be stond in mernory of furnac"e even when it is switched off'
press key @ A to initiate the cycle; the diagram lights up.
The firing platform lifts when pre-drying ternperature is reaehed. The rest of pregtam is
then carried out auto?naticaliy, in accordance with preset parameters.
MAINTENANCf, AND GENEAAI, CAAE
l) Maintenance panelling. the only psrticular care required for the
with alcohol
hours of serv'ice.
2) General care
press keys on csnirol panel with fingers onl$ do not use either metal or heateci obiects'
as they wili damage the plastic membrane'
Use only solvent-free cleansing products to ciean panel.
Keep hot workpieces away from the pane-t, as they may damage the membrane'
The furnaee stiould be kept plugged in at all times, except in the event of a prolcnged
absence.
Use the stand-by mcde overnight or when the furnace is not in constant setvice-
This setting limits muffle wear and heat loss.
pr""" @ @ a second tirne to confirm program setiing
ln arlditicn io cleaning autside
C,ompaet IOS furnace is to:
- Clean platform seal regulariY
- P"eplace the muffle after SOO0
Page 12 INSTRUCTTON MANUAL COMFACT lOO - COMPLrTERIreD POBCEI-AIN FLIRNACE

MODIFICATION OF A PROGEAM
In a given pr.ograrrr, one or mcre af the parameters may be changed, even during cycle
operatiorL
Simply:
-pness @@
'-and change it using
Then prs @g again.
PFe-d.rying tirne
Heat rise rate
Vacrrum start
Vacuum release
Baking temPerature
Hold time
Cooling time
0m*
100"C/mn €lff)
700"c (1292"F]
1S40"C (1904"F)
1040"c (1904"c0
3mn
0mn
-cail up the desired parameter using keys o a * @ m
**y*@ GS .'@t=j
DECOIYTAMINATION PNOGRAM
The following vtilues must be programed:
Pre.drying temperature ' 700"C (1?92"F]
Place the "Carbo-l{etF decontarnination gruphite on the platform and initiate the cycle
by pressing key @ g .
iNSTRUCTION MANUAL COMPACT lOO - COMPUTERIreP PORCEI.AIN FURNACE Pa€e 13

PBI}GRAM PROTECfiCN
The control station has s ccntinually self-charging acc-*mulator cell when the furnace is
switched on.
IVhen the furnaee is furned off, the accilmulator cell slowly discharges' Program
mernory iife is oveF tlvo months.
PROTECTTON AG,EINS? OVER VCI.JTAGE
The power suppty of a furnace equiped with a microprocessof must be perfectly
filtered.
The C,ompact lffO furnaee is protected against elecirical surge by a system of aetive and
passive filter.
Nonetheless, a v€ry high over voltage may lead io elTors in program data
To gUard against such an eventuaiity" it is wise to note your usual programs in the
boo$et supplied with the furnace.
POWER FAILIIBE OR FTUSTUATION
The Ccmpact IOO furnace is fuily protected against pswer fluctuaiions or faiiure'
Voltase fluchrations (deviation linnits +l- 2O V)
This has no effect on furnace operation and will be automatically correcied to rnalntain
the same degree of Precisi*n.
Power failure:
The cycle irr operation is interrupted.
A\ soen a.s malns voltege returns to normal, the cycle wil! start up at the psint reached
before the failure'
Depending on how lonS the tine wae down, the operator will deeide whether to
continue the cYcle or cance! it.
OVEEHEATTF{G PROTECTTON
If the temperature g+es over 5s'c the normal tempetatul€, the platform comes down
automatically and the reading will be "DF TMPU {temperafirre problemi.
WATCHDOG ALERT
An independant eircuit controls ail the time eomputer of the furnaCe'
ln case of pra'biem it rvill stari off the seeurity system immediately'
COftlPUTERIZED
Page 14 INSTRUC?ION MANUAL COMPACT PORCEI-ATN FURNACE

TROUBI^E SIIOOTING
The Compact IOO furnacre delivers the best in reiiabiliff. However, a faiiure is always
.possible.
Mufle
The "oven-ono lamp is lit but temperature drop* steadily. Remove the top panel and
check resistance at the muffie rryith an ohrnmeter'
The normal ievel is 40 ohms {*hm rating l}.
If the resistor is dama$ed, replace the muffle according to instructisns in the ehapter on
mu-ffle replaeement.
Pyrometer
Tire therrnocouple. af the S type (platinum ' !1"/" rho{ium platinum), pratically
eliminates problerns of wear.
However, damage can be caused by a mechanical impacl in which case the security
sysrem become operative and the rnessage oD SNDU (thermoccuple failure) is displayed
ir,@
Check that thermocouple wire is not ciiseonnected and that resistsnce resding is csrrect'
{using an ohmmeter}.
Replaee thermoeoupie if necessary-
Platform drive notor:
Dlrect current motor with speed reductor-
Por*'er supply g v 1*0 rnA- If piatfarm does not lift, check po.wer supply ts motor'
if the g 11 electrical pewer is reaching the rnuffle terminais {red and blue wites), then
replace motor, as inriieated in chapteF on motor replacement.
Piug-in electronic control station
The piug:in contrcl station !s. controiles by a microprocessor'
-Ifis u,-:it is highiy reiiabie and efficient, but in rare cases of severe eiectrical
iaterfer'ence istcrms or overvoltafle, for example) it may be affected.
No:-ma! cperatia.r: is rrsually restcred by disecnnecting the irrnaee i-or a minute-
Il ineorrect ualues a.re displayed:
This rna3r bs caused by a lof,* af randorr: aceess melnory {eontaining baking
pararnetersi.
lhis sonietim€s occur*q when lhe ascumulators is discharged (after a pericd of over fl('o
mcnihs) qr when electrieai interference is severe
The c.onrroi siaticn becomes operational again once baking parameters have u'een
reeniered.
To clo this, use ti'.* @ ilil kev as expiained previously'
.6a r--.
Fu-l each :1icofye{i paparneter, first press t<ey L# '1}i to sei maximum value' then
cecrease il-zis value by using i.*V S f*
ii= incorreci t€snperafi:re is dieptayed
C*eek ihat the caiibration setting is between 1 rnd L0'
.?,eacijust the s€tiiftg if necessary'
?liae of the furnace
Ti:e hea'ring ele:nent is regulated -by a "iriac't. If there is a defect, the computer will find
-iire problem and wil! shcw "Problem in temFerature" {DF TMP}'
Check the *;nction of the "triscn and chan6e if n-ecessary'
Triac of pump
System identica! tc ."triac" of muffle-
!i is situated in the back of furnace, just above the pump electric socket,
if the purnp rvorks eonstantly, even with llght "Pump-on", check the "triac" afid replaee
:t :f necessary,
COT{PTJTBRIZED FORCEI"EIN F'URNACE
:NffRUCTIGN MF.NUAL COE{PACT lOS Pa€€ 15

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