Unity laundry systems Uts38 Instruction Manual

OPERATING INSTRUCTIONS MANUAL

MODEL NUMBER: UTS38

INSTALLATION

UTS38

Part. 13000201

Rev. 02/2019

110 Canal Street, 3rd oor

Lowell, MA 01852

United States

[email protected]

www.ulaundrysystems.com

INTRODUCTION ................................................................................................... 1

01 CONTROLLER OVERVIEW ............................................................................ 2

02 WASHER POWER UP ..................................................................................... 3

2.1. STARTUP ......................................................................................................................... 3

2.2 IDLE ................................................................................................................................. 3

2.3 AUTOMATIC RUNNING................................................................................................... 3

2.3.2 Check Running Status Message............................................................................. 3

2.3.3 Ending Automatic Running..................................................................................... 3

03 RECORD REFER ............................................................................................. 4

3.1 RECORD REFER............................................................................................................. 4

3.2 CHECK RECORD DATA .................................................................................................. 4

3.3 MODIFY USER PASSWORD........................................................................................... 4

04 PROGRAMING PRICE .................................................................................... 5

4.1 SETTING WASH PROGRAM PRICES............................................................................ 5

4.2. PROGRAMMING THE PRICE ......................................................................................... 5

4.3 SETTING THE CURRENT TIME AND DATE .................................................................. 6

05 PROGRAMING................................................................................................. 7

5.1 PROGRAMMING THE WASHER .................................................................................... 7

5.1.2 Edit a Wash Program ............................................................................................. 8

5.1.3 Saving a Wash Program......................................................................................... 8

06 WASHER PARAMETERS ............................................................................... 9

6.1 CHANGING WASHER PARAMETERS ......................................................................... 10

07 ALARM

7.1 CLEARING / RESETING AN ALARM ............................................................................ 16

7.2 ALARM INFORMATION AND TROUBLESHOOTING1................................................... 6

7.2.1 PUNP Inverter Alarms ........................................................................................... 17

7.3 ALARM LOG................................................................................................................... 17

08 USB INTERFACE ........................................................................................... 18

8.1 COPY PARAMETER FROM USB DISK TO CONTROLLER ........................................ 18

8.2. COPY PROGRAM(FORMULA) FROM USB DISK TO CONTROLLER ....................... 19

8.3 COPY PARAMETER FROM CONTROLLER TO USB DISK ........................................ 19

8.4 COPY PROGRAM (FORMULA) FROM CONTROLLER TO USB DISK ...................... 19

8.5 UPDATE LLXXX (CONTROL BOARD) SOFTWARE FROM USB DISK...................... 20

8.6 COPY PUNP INVERTER PARAMETER FROM USB DISK TO CONTROLLER ......... 20

8.7 COPY PUNP INVERTER PARAMETERS FROM CONTROLLER TO U DISK............ 20

8.8 ALARM INFORMATION AND TROUBLE SHOOTING FOR USB OPERATION.......... 21

09 COIN MECHANISM........................................................................................ 22

9.1 SPECIFICATIONS.......................................................................................................... 22

9.2 MECHANICAL DIMENSIONS........................................................................................ 23

9.3 SWITCHES, BUTTONS & CONNECTION DESCRIPTIONS........................................ 23

9.4 MENU SETTINGS.......................................................................................................... 25

9.5 EXAMPLE OF SETTING / TEACHING 50 CENTS TO CHANNEL 2............................ 25

9.6 EXAMPLE OF CHANGING THE PRICE ....................................................................... 25

9.7 EXAMPLE OF CHANGING THE COIN VALUE............................................................. 26

9.8 EXAMPLE OF CHANGING THE TOLERANCE ............................................................ 26

9.9 EXAMPLE OF DELETING THE PREDEFINED SETTING ........................................... 26

9.10 UNDERSTANDING COIN VALUE / PRICE VS PULSE OUTPUT ................................ 26

9.11 TROUBLESHOOTING ................................................................................................... 28

9.12 MAINTENANCE ............................................................................................................. 29

CONTENTS

1 2

Esc Enter

Note: the key function as shown in the gure.

The controller provides easy operation for the user and also provides access to all the menus to setup, to diagnosing error codes,

and to check the status and health of the machine.

ICON FUNCTION MENU NAVIGATION

[HOT] button

Press this button to select hot water temperature.

↑

[WARM] button

Press this button to select medium water temperature.

↓

[COLD] button

Press this button to select cold water temperature. Escape

[Start] button

Press this button to start executing the selected wash cycle. Enter

The following are the default passwords to access the controller interface menu items.

Default factory password:

↑

↓

↑

↓

↑

↓

↑

Default user password:

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓

The controller is specially designed for the operation of the washer for the self-service vended market. The controller provides

automatic operation of the washer. In automatic mode, the auto program will be initiated by a single touch of the [Start] key.

The machine will run automatically to the end of the selected cycle.

The following are the default passwords to access the controller interface menu items.

Default factory password:

↑

↓

↑

↓

↑

↓

↑

Default user password:

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓

INTRODUCTION 01 CONTROLLER OVERIVEW

3 4

2.1 STARTUP

After power is turned on, the LCD shows the startup interface for 10 seconds.

Washer-ex

X1LD041AX17001-1

.V100A00

X1LL020AX26001-1

.V100A00 4

2.2 IDLE

After the startup sequence is complete, the LCD shows the idle interface.

Please Select

Temp. or Prog.

Stand. T: Cold

:003.00

Paid:000.00

2.3 AUTOMATIC RUNNING

2.3.1 Start Automatic Running

On the controller, choose your desired wash temperature, Insert coins, and then press [Start] button to start the program.

Auto Stand. Cold

00:32:31

Pre Wash…

2.3.2 Check Running Status Message

Press [Up] and [Down] for 3 seconds to exit the “running” or “Idle” menu. Your password is required to access the run status menu.

Press [Cold(Esc)] to return to the “running” or “Idle” menu.

Run menu

Run Information

Error check

<Stop> to quit

Lev : 0/ 20cm

Lev: 0/10cm

Temp: 22/40°C

Speed: 50/50RPM

Stand, Cold, Hot

2.3.3 Ending Automatic Running

After completing the cycle, the controller enters the end status mode. The controller beeps to inform the user that the wash cycle

has completed. The buzzer can be cancelled by pressing [Start] button.

03 RECORD REFER02 WASHER POWER UP

3.1 RECORD REFER

Use the Record Refer menu to check the cycle count of the machine.

Esc Enter

Note: the key function as shown in the gure.

On initial power up, the machine is in countdown mode for 10 seconds. During the countdown, press [Up]+[Down] to enter the

“Functions menu”. Then select “Record Refer”, and press the key [Enter] and then enter the password to enter the “Record refer”

menu.

Record refer

1:Record data

2:Modi. clr pass

Stop3S=Quit

Functions menu

Record refer

Prog price

Stop3S=Quit

The default password is

↓

3.2 CHECK RECORD DATA

1:Record data

1:TltRunCnts

Now： 0

<Enter>3S clear

Press [Enter] for 3 seconds to clear the data and set the cycle count to 0.

3.3 MODIFY USER PASSWORD

On the top menu of “Record data” setup interface, press [Up] or [Down] button to select “2: Modi. clr pass” and press [Enter] button

to enter into this item.

Old password-8 New password-8 Conﬁrm password

In the password input screen, once a button pressed, a “*” will be displayed on the LCD. [Enter] is used to delete and [Esc] is used

to exit the screen.

1. “Special Hour Minute Price” is used when “HOUR” is set to “V”. When current time is within the “Special Hour Min Time”, the

value of the program price is set to the “Special Hour Minute Price”.

2. “Special Day Price” is used when “DAYS” is set to “V”. When “Special Hour Minute Time” is not used or current time is outside

the “Special Hour Min Time”, the value of the program price is set to the “Special Day Price”.

3. Otherwise, the value of the program price is set to the “Standard Price”

Set the “Standard Price” or “Special Day Price” or “Special Hour Minute Price”

1HOT : 008.00

2WARM: 007.00

3COLD: 006.00

2HOT : 008.00

Press [Enter] to switch the setting items.

“1” “2”……“7” mean “Monday”, “Tuesday”……“Sunday”, respectively.

Set the “Special Hour Minute Time”

1:01:10—11:10

2:11:00—16:00

3:11:00—16:00

4:11:00—16:00

Press [Enter] to switch the setting items.

“1” “2”……“7” mean “Monday”, “Tuesday”……“Sunday”, respectively.

The start time is on the left, and the end time is on the right.

4.3 SET THE CURRENT TIME AND DATE

System time

2016/06/23

15:58:03

<Start> switch

Press [Enter] to select either the date or time

Press [Up] or [Down] to change the value.

04 PROGRAMING PRICE04 PROGRAMING PRICE

4.1 SETTING WASH PROGRAM PRICES

Esc Enter

Note: the key function as shown in the gure.

On initial power up, the machine is in countdown mode for 10 seconds. During the countdown, press [Up]+[Down] to enter the

“Functions menu”. Then select “Prog Price”, press the key [Enter].

Functions menu

Prog price

Others

Stop3S=Quit

Enter the user password to have access to the “Prog price” menu.

↓

Prog price

1:Prog price

2:Current time

Stop3S=Quit

4.2 PROGRAMMING THE PRICE

1. Select “Prog price” to enter the “Prog price” menu.

1:Price type

2:StandardPrice

<Stop> to quit

2. To set prices for specic days and hours, select “Price type”.

1:DAYS:V HOUR:X

2:DAYS:V HOUR:X

3:DAYS:V

HOUR:X

4:DAYS:V

Press [Enter] to switch the setting items.

“V” means “use”, “X” means “not use”.

“1”“2”……“7” mean “Monday”,”Tuesday”……”Sunday”, respectively.

7 8

05 PROGRAMING 05 PROGRAMING

5.1 PROGRAMMING THE WASHER

The washer comes pre-programmed with standard wash programs for the self service vended laundry market. These programs

have been optimized for cleaning, gentleness and wash cycle time. If neccessary, these programs can be edited to meet a specic

application.

Esc Enter

Note: the key function as shown in the gure.

On initial power up, the machine is in countdown mode for 10 seconds. During the countdown, press [Up]+[Down] to enter the

Functions menu. Then select “Program Edit”, and press the key [Enter] to enter the program interface and input the password to

enter the Program Edit interface. The default password is

↑

↓

↑

↓

↑

↓

↑

Functions menu

Program Edit

Record refer

Stop3S=Quit

Then select your desired program by pressing [Up] or [Down] button.

Edit

Hot

<Stop> to quit

5.1.2 Edit a Wash Program

To select your desired step, press [Up] and [Down] and press [Enter].

Sel or edit step

St01:PreW.

St02:MainW.

<HT+MT>AddSubStp

To delete or add a cycle step, press [Up(HighT)] and [Down(MidT)] button at the same time to enter the add or delete wash step.

Press [Up(HighT)] button to add one step in front of the selected step.

Press [Down(MidT)] button to delete the selected step.

<HT>Add <MT>Sub

Select step type

Null RInse

PreW Drain

MainW. Extract

Extract

Press [Enter] button to enter the step edit interface.

Under step edit interface:

1. Press [Enter] to switch the status between “Selecting item” and “Changing item value”.

2. Under “Selecting item” status, press [Up] and [Down] button to switch the setting items.

3. Under “Changing item value” status, Use [Up] and [Down] select the desired step and press [Enter] to delete the step.”

5.1.3 Exit and Save

Press the [Esc] button under “program” status, LCD displays the information and will conrm whether to save the program. Save

the program by pressing [Enter] button. To exit without saving by pressing [Esc] button.

9 10

06 WASHER PARAMETERS 06 WASHER PARAMETERS

Note: All parameters have been congured in the factory. Do not modify any parameter without consulting Unity Laundry

Systems. Altering the parameters could lead to abnormal operation of the washer and potentially void the warranty.

Esc Enter

Note: the key function as shown in the gure.

In “count down” interface, press [Up]+[Down] to enter the “Function menu”. Then select “Parameter”,and press the key [Enter] to

enter the parameter interface.

Functions menu

Parameter

Program Edit

Stop3S=Quit

Then select your desired program by pressing [Up] or [Down] button, it will enter into “program” status.

Parameter

1:Set to default

2:Machine setup

Stop3S=Quit

6.1 CHANGING WASHER PARAMETERS

On the parameter menu, press [Up] or [Down] button to select “2:Machine setup” and press [Enter] button to enter into this item.

2:Machine setup

P1:Mac function

P2:Input status

<Stop> to quit

1. Press [Up] or [Down] button to select menu item and press [Enter].

2. Under Machine setup group, select the sub-item by pressing [Up] or [Down] button.

3. Press [Enter] to enter the “Setting item value” status.

4. Under the “Setting item value” status, press [Up] or [Down] button to set the value.

5. After modication, press [ESC)] button to “Selecting item”.

6. Press [ESC)] button to back the parameter menu.

The following tables detail the washer parameters.

11 12

GROUP ITEMS DEFAULT RANGE LEVEL COMMENTS

P1.

Mac

function

1: Machine capacity 20KG 1~200KG Factory

2: Language 0-Chinese 0-Chinese, 1-English

2-Spanish End User

3: Temperature units 0-Celsius 0-Celsius, 1-Fahrenheit End User

4: Drain while door open 1-Yes 0-No,1-Yes Factory

Open drain valve automatic only after

opening the door for the safety of the

operator.

5: Drain valve status 1-N.C 0-N.O.,1-N.C. Factory

Open: Drain valve is opened while

draining. Close: Drain valve is closed

while draining.

6: Count time after heat 0-No 0-No,1-Yes End User

Wash time without heat time, must

reach temperature.

7: Require lubrication 00~9999 times Factory

When the run time reaches this value, it

will prompt information to add lubrication

under door open status. The times of run

can be viewed and be cleared by pressing

[Extract] button for 3 seconds from startup

screen.

8: Count time after ll 1-Yes 0-No,1-Yes End User Wash time without ll time, must reach

water level.

9: Use password 0-No 0-No,1-Yes Factory

10: Slave port no 11~255

P2.

Input

status

setup

1: Emergency stop 1-N.C 0-N.O.,1-N.C. Factory

2: Extract shock 1-N.C 0-N.O.,1-N.C. Factory

3: Inverter error 1-N.C 0-N.O.,1-N.C. Factory

4: Door closed 1-N.C 0-N.O.,1-N.C. Factory

5: Door pin 1-N.C 0-N.O.,1-N.C. Factory

6: Coin signal 1-N.C 0-N.O.,1-N.C. Factory

P3.

Fill and

level

setup

1: Zero level 5cm 0~99cm Factory Set the relative zero level.

2: Low level 20cm 0~Middle Level End User Set the low level for manual or auto

run.

3: Middle level 30cm Low Level~High Level End User Set the middle level for manual or auto

run.

4: High level 40cm Middle Level~Overbrim

Level End User Set the high level for manual or aut

run.

5: Overbrim level 99cm High Level~99cm End User

Set the overbrim level. Drain valve

will open when water higher than the

overbrim level.

6: Re-ll when low 1-Yes 0-No,1-Yes End User Auto re-ll when level is lower than set

value.

7: Rell evel diff 4cm 0~99cm End User

Auto re-ll when difference between

current and set is larger than level

difference of re-ll.

8: Max time of ll 10 Min 0~255 Min End User If level is also lower than set value in

time, controller will alarm.

9: Safety level of hot 10cm 0~99cm End User Auto ll cold water when level is lower

than safety level while lling hot water.

10: Hot ll intellective 1-Yes 0-No,1-Yes End User Fill hot water or cold water to reach set

temperature value.

11: Max time of drain 3 min 0~255 Min End User Set the drain time alarm.

06 WASHER PARAMETERS 06 WASHER PARAMETERS

GROUP ITEMS DEFAULT RANGE LEVEL COMMENTS

13 14

GROUP ITEMS DEFAULT RANGE LEVEL COMMENTS

P4.

Heat and

temp.

setup

1: Min water temperature 0℃ 0~Max Temperatrue End User The min value of water set

temperature.

2: Max water temperature 90℃ Min Temperatrue~99℃ End User The max value of water set

temperature

3: Temperature of max

heat 70℃ Min Temperatrue~Max

Temperatrue End User The default value of temperature of

heat

4: High temp 70℃ Min Temperatrue~Max

Temperatrue End User

5: Mid temp 40℃ Min Temperatrue~Max

Temperatrue End User

6: Low temp 25℃ Min Temperatrue~Max

Temperatrue End User

7: Auto re-heat when low Yes No,Yes End User Auto re-heat when temperature is

lower than set value.

8: Temp. diff. of re-heat 4℃ 0~99℃ End User

Auto re-heat when difference

between current and set is larger than

temperature difference of re-heat.

9: Max time of heat 10 Min 0~255 Min End User If temperature is lower than set value

in time, controller will alarm.

10: Safety level of heat 10cm 0~100cm End User Auto ll cold water when level is lower

than safety level while heating.

P5.

Soap

setup

1: Stop lling Yes No,Yes End User Stop ll cold water while soaping to

avoid low water pressure.

2: Safety level 10cm 0~99cm End User Auto ll water when level is lower

than safety level while soaping.

3: Set time of soap1 20 Sec 0~255 Sec End User Default set time of soap

4: Set time of soap2 20 Sec 0~255 Sec End User

5: Set time of soap3 20 Sec 0~255 Sec End User

6: Set time of soap4 20 Sec 0~255 Sec End User

7: Set time of soap5 20 Sec 0~255 Sec End User

P6.

Inverter

setup

1: Inverter type 0-Gerenal 0-Gerenal, 1-PUNP, Factory

2: Inverter control. 0-Relay 0-Relay,

1-RS485 Factory

3: Coeff of freq and rev4 0.24 0.0001~0.9999 Factory Coefcient of frequency and rev :

Frequency = Rev *Coefcient.

4: Base number of invert. 00~1 Factory Base number of inverter while use

input signal.

GROUP ITEMS DEFAULT RANGE LEVEL COMMENTS

P7.

Wash

setup

1: Minimum pause fwd/

rev 5 Sec 1~255 Sec Factory Min time between forward and reverse

to avoid motor overload.

2: Standard wash run

time 25 Sec 1~255 Sec End User Standard wash run time, includes

forward and reverse.

3: Stand. wash stop time 5 Sec 1~255 Sec End User Standard wash stop time, includes

forward and reverse.

4: Gentle wash run time 15 Sec 1~255 Sec End User Gentle wash run time, includes forward

and reverse.

5: Gentle wash stop time 5 Sec 1~255 Sec End User Gentle wash stop time, includes

forward and reverse.

6: Heavy wash run time 35 Sec 1~255 Sec End User Heavy wash run time, includes forward

and reverse.

7: Heavy wash stop time 5 Sec 0~255 Sec End User

Heavy wash stop time, includes

forward and reverse. When “Heavy

wash stop time” is set to “0”, it

becomes single wash.

8: Speed of normal wash 40 rpm End User Default speed of normal wash.

9: Gentle speed 60 rpm 1~ Max speed of wash End User

Max speed of wash. Wash at max

speed when the set value is larger

than max speed.

10: Speed of gentle wash 40 rpm 1 ~ 100rpm End User Default speed of gentle wash.

11: Speed of single wash 0-Manual 1~ Max speed of wash End User Default speed of single wash.

P9.

Load &

unload

1: Load&Unld type 1-Yes 0-Manual,1-Auto,2-None End User

2: StartUnld safe 2 Sec 0-No,1-Yes End User

3: DelayTimeAuto 4 Sec 0~255 Sec End User

4: RunTimeAuto 2 Sec 0~255 Sec End User

5: StopTimeAuto 0 Sec 0~255 Sec End User

6: MaxT. when man 25rpm 0~3 Sec End User

7: Load&UnldSpeed 40 rpm 1 rpm~Max wash speed End User

P10.

Door

lock

1: UnlockDoorTemp 50℃ 0~90℃ End User

2: UnlockDoor Lev 5cm 0~99cm End User

3: DoorLock valve 1-Pulse 0-N.C.1-Pulse, 2-N.O. Factory

4: DoorPin Max T. 10 Sec 0~99 Sec Factory

5: Door lock type 0-Series 0-Series 1-Pulsed Factory

6: PulsedUnlockT. 10 Sec 0~99 Sec Factory

06 WASHER PARAMETERS 06 WASHER PARAMETERS

15 16

07 ALARM

7.1 CLEARING / RESETING THE ALARM

When error occurs, the controller will signal an alarm automatically with audible sound. Pressing <Enter> button will stop audible

alarm sound. Press <Enter> button again after troubleshooting. If the error has been resolved or can be ignored, the computer will

go back to “open” or “close” or “locked” status. Or else the controller will alarm again.

7.2 ALARM INFORMATION AND TROUBLESHOOTING

NO. ALARM NAME TROUBLESHOOTING

#1 Error door status Please check the door switch or door pin.

#3 Over shock Please check if the load in the machine is too small or too large.

#7 Inverter error Please check the inverter, or check the input of inverter

#9 Error level sensor Have not adjusted the level sensor, please contact Unity Laundry Systems.

#10 Temp sensor of water Please check temperature sensor of water

#11 Temp sensor of inverter Please check temperature sensor of inverter

#14 Overtime of ll Can’t reach the set level in time. Please check the ll valve, or check the level sensor

#15 Overtime of heat Can’t reach the set temperature in time. Please check the device of heat, or check the

temperature sensor.

#16 Overtime of drain There is remaining water in drum. Please check the drain valve.

#17 Lubrication time The times of run can be browsed and be cleared by pressing [START(ENTER)] button for 3

seconds from startup screen.

#18 Invt comm overtime Unable to receive replay dat from inverter. Please check power inverter,or the parameter of

the inverter.

#19 Inv com err Please check electrical connection and ground.

#20 PUNP inverter error Please contact Unity Laundry Systems.

#21 High temp of invt Clean lint inside machine and check the inverter fan.

#33 PUNP inverter alarm Please contact Unity Laundry Systems

#34 Clear cilia of invt Clean lint inside machine and check the inverter fan.

#49 Bkbd comm overtime Unable to receive replay data from I/0 Board. Please check the wiring between HMI and I/0

Board.

#50 Bkbd com err Please check electrical connection and ground.

#51 Parameter error Please contact Unity Laundry Systems.

#52 Program error Please contact Unity Laundry Systems.

#53 Controller failure Please contact Unity Laundry Systems.

GROUP ITEMS DEFAULT RANGE LEVEL COMMENTS

P11.

LZ Invt

1: Wash acc time 30.0 Sec 0.0~255.0 Sec Factory

2: Wash dec time 30.0 Sec 0.0~255.0 Sec Factory

3: Bal acc time 30.0 Sec 0.0~255.0 Sec Factory

4: Bal dec time 30.0 Sec 0.0~255.0 Sec Factory

5: MiExtr acc T. 30.0 Sec 0.0~255.0 Sec Factory

6: MiExtr dec T. 30.0 Sec 0.0~255.0 Sec Factory

7: HiExtr1 acc T. 30.0 Sec 0.0~255.0 Sec Factory

8: HiExtr1 dec T. 30.0 Sec 0.0~255.0 Sec Factory

9: HiExtr2 acc T. 30.0 Sec 0.0~255.0 Sec Factory

10: HiExtr2 dec T. 30.0 Sec 0.0~255.0 Sec Factory

11: HiExtr3 acc T. 30.0 Sec 0.0~255.0 Sec Factory

12: HiExtr3 dec T. 30.0 Sec 0.0~255.0 Sec Factory

13: HiExtr4 acc T. 30.0 Sec 0.0~255.0 Sec Factory

14: HiExtr4 dec T. 30.0 Sec 0.0~255.0 Sec Factory

15: LZPlatformVal 41~15 Factory

16: LZ Volume Val 81~15 Factory

17: LZOobMinSpeed 150 0~999 Factory

18: LZOobMaxSpeed 400 0~999 Factory

P12.

Coin

setup

1: Pay type 0-Coin

0-Free

1-Coin

2-Card

3-Coin_Card

End User

2: Coin pulse min 0.010s 0~1.000s Factory

3: Coin pulse max 0.160s 0~1.000s Factory

4: Coin period 0.180s 0~1.000s Factory

5: Card pulse min 0.010s 0~1.000s Factory

6: Max Card pluse width 0.160s 0~1.000s Factory

7: Card check period 0.180s 0~1.000s Factory

8: Pay unit type 0-Number 0-Number

1-Valuta End User

9: Coin Valuta 10-655.00 End User

10: Box allow coins 999 0-999 End User

06 WASHER PARAMETERS

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