VC VCSBC6438 User manual

®
®
Vision
Components
The Smart Camera People
VCSBC64XX
Operating Manual
Hardware Specifications and special Software Functions of
VCSBC64XX Smart Cameras
Revision 1.2 April 2011
Document name: VCSBC64XX_HW.pdf
©Vision Components GmbH Ettlingen,
Germany

VCSBC64XX_HW.pdf VCSBC64XX Smart Cameras Operating Manual 2
Foreword and Disclaimer
This documentation has been prepared with most possible care. However Vision Components GmbH
does not take any liability for possible errors. In the interest of progress, Vision Components GmbH
reserves the right to perform technical changes without further notice.
Please notify [e-mail] if you become aware of any errors in this manual or
if a certain topic requires more detailed documentation.
This manual is intended for information of Vision Component’s customers only. Any publication of this
document or parts thereof requires written permission by Vision Components GmbH.
Trademarks
Code Composer Studio and TMS320C6000, Windows XP, Total Commander, Tera Term, Motorola
are registered Trademarks. All trademarks are the property of their respective owners.
References under “Support + Download” on www.vision-components.com:
„Tech News“– for up to date information on VC Software and Documentation.
„Knowledge Base / FAQ“ - searchable Database with latest software developments, frequently asked
questions and demo programs.
“Download Center” for all documentation and Software downloads – refer to the following table:
Description Title on Website Download Center
Introduction to VC Smart Camera
programming Programming Tutorial for
VC20XX and VC40XX Cameras Service & Support Download Center
Documentation Getting Started VC
Demo programs and sample code
used in the Programming Tutorial Tutorial_Code Service & Support Download Center
Documentation Getting Started VC
VC4XXX Hardware Manual VC4XXX Smart Cameras
Hardware Documentation
Service & Support Download Center
Documentation Hardware
VCRT Operation System Functions
Manual VCRT 5.0 Software Manual Service & Support Download Center
Documentation Software
VCRT Operation System TCP/IP
Functions Manual VCRT 5.0 TCP/IP Manual Service & Support Download Center
Documentation Software
VCLIB 3.0 Image Processing Library
Manual VCLIB 3.0 Software Manual Service & Support Download Center
Documentation Software
-The Light bulb highlights hints and ideas that may be helpful for a development.
-This warning sign alerts of possible pitfalls to avoid. Please pay careful attention
to sections marked with this sign.
!
Author: VC Support, mailto:[email protected]
©1996-2011 Vision Components GmbH Ettlingen, Germany

VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 3
Table of Contents
1General Information 5
2Basic Structure 6
3Technical Specifications 7
3.1 Technical specifications VCSBC6438 7
3.2 Technical specifications VCSBC6458 8
3.3 Technical specifications VCSBC6465 9
3.4 Technical specifications VCSBC6466 10
3.5 Technical specifications VCSBC6467 11
3.6 Technical specifications VCSBC6468 12
3.7 Technical specifications VCSBC6472 13
4Camera Interfaces 14
4.1 ST4: Ethernet connector 15
4.2 ST5: Power Supply and IO Interface 15
4.2.1 Pin Assignments ST5 camera socket 15
4.2.2 Electrical specifications digital IO s ST5 interface 15
4.2.3 Electrical specifications of the VCSBC64XX Power Supply ST5 interface 17
4.2.4 Matching connector and cable for ST5 camera socket 18
4.3 ST6: Trigger and Encoder Interface 19
4.3.1 Pin Assignments ST6 camera socket 19
4.3.2 Electrical specifications ST6 camera interface 19
4.3.3 Matching connector and cable for ST6 camera socket 21
4.4 ST7: Extension Connector 22
4.4.1 Pin Assignments ST7 camera socket 22
4.4.2 Electrical specifications ST7 camera socket 23
4.4.3 Matching connector and cable for ST7 camera socket 23
4.4.4 Recommended external Line Driver / Receiver Circuit for use of the RS232
interface 24
5Accessories 25
6Programming VCSBC64XX Cameras 27
6.1 Special Software requirements for the VCSBC64XX 27
6.2 Ethernet Communication 28
6.3 Using FTP with the VCSBC64XX 28
6.4 Preventing Autoexec Execution / IP number reset 28
6.4.1 Resetting the Camera with help of the VCnet Recovery Tool 29
6.5 Special VCRT functions for programming VCSBC64XX cameras 30
6.5.1 General settings 30
6.5.2 Compiling and linking with the VCSBC64XX 30
6.5.3 Image capture with VCSBC64XX cameras 30
6.5.4 IO Ports Functions 31
Appendix A: New VCRT Functions VCSBC64XX A
Appendix B: Spectral Transmission of IR Filter B
©1996-2011 Vision Components GmbH Ettlingen, Germany

VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 4
Appendix C: Overall Dimensions VCSBC64XX C
Appendix D: Drawing Circuit Board VCSBC64XX D
Appendix E: Drawing C-mount Camera Head VCSBC64XX D
Appendix E: Drawing C-mount Camera Head VCSBC64XX E
Appendix F: Drawing heatsink VCSBC64XX F
©1996-2011 Vision Components GmbH Ettlingen, Germany

VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 5
1 General Information
VCSBC64XX Single Board Camera with two mounted sensor boards
The VCSBC64XX is an extremely fast and innovative intelligent Stereo single board camera series
and one of the fastest intelligent cameras all over with a computational power of 7200 MIPS. It has
256 MB DDR-RAM, 32 MB Flash EPROM for program and data storage and can be equipped with
multiple head options.
Like with all VC Smart Cameras with Texas Instruments DSP, the operation system VCRT allows
multitasking. This means for instance that user interface commands can execute in parallel without
stopping the inspection process.
The VCSBC64XX has a video output onto a PC via 1 Gigabit Ethernet interface and also a High-
Speed Trigger input with absolute constant capture delay, which allows absolutely jitter-free image
acquisition and high precise synchronizations of the two heads even at very high-speed processes.
12-24 V digital IOs, additional IO ports and an RS232 serial interface are available as well.
Whereas a standard progressive scan camera gets a trigger, starts exposure and then reads out the
pixel data, the VCSBC64XX has optimized the image acquisition process so that exposure, image
transfer into memory and image processing can be done in parallel. This means if exposure time and
image processing time is not longer than the transfer time, the full frame rate can be maintained.
The VCSBC64XX offers thus an extremely inexpensive entrance into the world of smart 3D
applications.
©1996-2011 Vision Components GmbH Ettlingen, Germany

VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 6
2 Basic Structure
The image is formed by a high-resolution progressive scan CCD sensor. One channel of video input is
digitized. The image is stored in SDRAM memory using one of the 64 DMA channels (EDMA).
Unlike most other Vision Component Smart Cameras, the VCSBC64XX does not have a direct video
output. However if monitoring of the camera image is required, this can be done by downloading via
Fast Ethernet port to PC and display on screen.
The TMS320C64+ DSP is one of the fastest 32bit DSPs. It features a RISC-like instruction set, up to 8
instructions can be executed in parallel, a L1 cache memory (32 Kbytes) and a 256 Kbytes L2 cache
on chip. Its high speed 64-channel DMA controller gives additional performance. The DSP uses fast
external DDR-SDRAM as main memory. A flash EPROM provides non-volatile memory.
Block diagram VCSBC64XX Smart Camera
CCD -
Sensor PGACDS A/D Con-
verter
RS232C
256 MB
DDR-SDRAM
Trigger In/ Out,
Encoder, PLC
I/Os
RS232
FPGA DM648
DSP
Ethernet Ethernet
32 MB Flash
EPROM
©1996-2011 Vision Components GmbH Ettlingen, Germany

VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 7
3 Technical Specifications
3.1 Technical specifications VCSBC6438
Component / Feature Specification
Sensor: 1/3 “ SONY ICX424AL - also available with color sensor (Bayer Filter)
eff. no. of pixels: 640(H) x 480(V)
Pixel size: 7.4 µm (H) x 7.4 µm (V)
Chip size: 5.79 mm (H) x 4.89 mm (V)
Integration: full-frame progressive scan
Picture taking: program-controlled or triggered externally; full-frame /
63 frames per second
Binning 2 times binning, 126 frames/s, 640(H) x 240(V)
Shutter 5µs, 10 µs, 15 µs, 19 µs, … + steps of 31 µs up to 8s
Clamping: zero offset digital clamping
A/D conversion: 1 x 25 MHz / 10 bit
Input LUT none
Image display: Via Gigabit Ethernet onto PC
Processor: Texas Instruments 900 MHz TMS320DM648 DSP
RAM: 256 MB DDR SDRAM
Flash EPROM: 32 MB
SD card Not available
Process interface: 4 inputs / 4 outputs, optically decoupled 24 V, outputs 4x400 mA
Trigger input: Fast 5 V CMOS input and output, jitter free image acquisition
Additional IO ports: 8 I/O ports CMOS 3.3V, I2C Clock and Data signals
Ethernet interface: Gigabit Ethernet
Serial Interface: 115,200 bd serial RS232 communication port
CE certification: No CE Certification from Vision Components as the OEM customer is
required to certify entire system (including housing, cabling, etc.)
Storage Conditions Temperature: -20 to 60 deg C, Max. humidity: 90%, non cond.
Operating Conditions Temperature: 0… +50 deg C (housing temperature), Max. humidity:
80%, non condensing.
Power Supply /
Consumption 12 - 24V / max 8,5 W, digital IOs supplied additional
©1996-2011 Vision Components GmbH Ettlingen, Germany

VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 8
3.2 Technical specifications VCSBC6458
Component / Feature Specification
Sensor: 1/3”Kodak KAI-0340
eff. no. of pixels: 640(H) x 480(V)
Pixel size: 7.4 µm (H) x 7.4 µm (V)
Chip size: 5.87mm (H) x 4.71mm (V)
Integration: full-frame progressive scan
Picture taking: program-controlled or triggered externally; full-frame /
180 frames per second
Binning 2 times binning, 360 frames/s, 640(H) x 240(V)
Shutter 5µs, 10 µs, 15 µs, 19 µs, … + steps of 8.5 µs up to 2,2s
Clamping: zero offset digital clamping
A/D conversion: 2 x 50 MHz / 10 bit
Input LUT none
Image display: Via Gigabit Ethernet onto PC
Processor: Texas Instruments 900 MHz TMS320DM648 DSP
RAM: 256 MB DDR SDRAM
Flash EPROM: 32 MB
SD card Not available
Process interface: 4 inputs / 4 outputs, optically decoupled 24 V, outputs 4x400 mA
Trigger input: Fast 5 V CMOS input and output, jitter free image acquisition
Additional IO ports: 8 I/O ports CMOS 3.3V, I2C Clock and Data signals
Ethernet interface: Gigabit Ethernet
Serial Interface: 115,200 bd serial RS232 communication port
CE certification: No CE Certification from Vision Components as the OEM customer is
required to certify entire system (including housing, cabling, etc.)
Storage Conditions Temperature: -20 to 60 deg C, Max. humidity: 90%, non cond.
Operating Conditions Temperature: 0… +50 deg C (housing temperature), Max. humidity:
80%, non condensing.
Power Supply /
Consumption 12 - 24V / max 8,5 W, digital IOs supplied additional
©1996-2011 Vision Components GmbH Ettlingen, Germany

VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 9
3.3 Technical specifications VCSBC6465
Component / Feature Specification
Sensor: 1/2" SONY ICX415AL - also available with color sensor (Bayer Filter)
eff. no. of pixels: 768(H) x 582(V)
Pixel size: 8.3(H) x 8.3(V) µm
Chip size: 7.48(H) x 6.15(V) mm
Integration: full-frame progressive scan
Picture taking: program-controlled or triggered externally; full-frame /
55 frames per second
Binning 2 times binning, 110 frames / s, 782(H) x 291(V)
Shutter 5µs, 10 µs, 15 µs, 20 µs,… + steps of 28.5 µs up to 7.4s
Clamping: zero offset digital clamping
A/D conversion: 1 x 33 MHz / 10 bit
Input LUT none
Image display: Via Gigabit Ethernet onto PC
Processor: Texas Instruments 900 MHz TMS320DM648 DSP
RAM: 256 MB DDR SDRAM
Flash EPROM: 32 MB
SD card Not available
Process interface: 4 inputs / 4 outputs, optically decoupled 24 V, outputs 4x400 mA
Trigger input: Fast 5 V CMOS input and output, jitter free image acquisition
Additional IO ports: 8 I/O ports CMOS 3.3V, I2C Clock and Data signals
Ethernet interface: Gigabit Ethernet
Serial Interface: 115,200 bd serial RS232 communication port
CE certification: No CE Certification from Vision Components as the OEM customer is
required to certify entire system (including housing, cabling, etc.)
Storage Conditions Temperature: -20 to 60 deg C, Max. humidity: 90%, non cond.
Operating Conditions Temperature: 0… +50 deg C (housing temperature), Max. humidity:
80%, non condensing.
Power Supply /
Consumption 12 - 24V / max 8,5 W, digital IOs supplied additional
©1996-2011 Vision Components GmbH Ettlingen, Germany

VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 10
3.4 Technical specifications VCSBC6466
Component / Feature Specification
Sensor: 1/3" SONY ICX204AL - also available with color sensor (Bayer Filter)
eff. no. of pixels: 1024(H) x 768(V)
Pixel size: 4.65(H) x 4.65(V) µm
Chip size: 5.8(H) x 4.92(V) mm
Integration: full-frame progressive scan
Picture taking: program-controlled or triggered externally; full-frame /
20 frames per second
Binning 2 times binning, 40 frames/s, 1024(H) x 384(V)
Shutter 10 µs, 15 µs, 20 µs, …+ steps of 61.5 µs up to 16,2s
Clamping: zero offset digital clamping
A/D conversion: 1 x 20 MHz / 10 bit
Input LUT none
Image display: Via Gigabit Ethernet onto PC
Processor: Texas Instruments 900 MHz TMS320DM648 DSP
RAM: 256 MB DDR SDRAM
Flash EPROM: 32 MB
SD card Not available
Process interface: 4 inputs / 4 outputs, optically decoupled 24 V, outputs 4x400 mA
Trigger input: Fast 5 V CMOS input and output, jitter free image acquisition
Additional IO ports: 8 I/O ports CMOS 3.3V, I2C Clock and Data signals
Ethernet interface: Gigabit Ethernet
Serial Interface: 115,200 bd serial RS232 communication port
CE certification: No CE Certification from Vision Components as the OEM customer is
required to certify entire system (including housing, cabling, etc.)
Storage Conditions Temperature: -20 to 60 deg C, Max. humidity: 90%, non cond.
Operating Conditions Temperature: 0… +50 deg C (housing temperature), Max. humidity:
80%, non condensing.
Power Supply /
Consumption 12 - 24V / max 8,5 W, digital IOs supplied additional
©1996-2011 Vision Components GmbH Ettlingen, Germany