versa E1 Series Parts list manual

Versa-Matic
E1 Non-Metallic Pumps
• Conductive Polypropylene
1" Elima-Matic Bolted Non-Metallic – ATEX
with Metallic Center Sections
E1
VERSA-MATIC® • Warren Rupp, Inc. • A Unit of IDEX Corporation
800 North Main Street, Mansfield, OH 44902 USA • Phone: [phone] • www.versamatic.com
© Copyright 2014 Warren Rupp, Inc. All rights reserved
Service & Operating Manual
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY
Original Instructions

e1nmdlCsmATEX-rev0614
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IMPORTANT
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.
Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
When the pump is used for materials that tend to settle out
or solidify, the pump should be ushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.
In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust
must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can
result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment
must be properly grounded.
Safety Information
Grounding the Pump
WARNING
Take action to prevent static sparking.
Fire or explosion can result, especially
when handling ammable liquids. The
pump, piping, valves, containers or
other miscellaneous equipment must
be grounded.
UNIVERSAL ALL AODD
WARNING
Pump not designed, tested or certied to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.
Use safe practices when lifting
kg

e1nmdlCsmATEX-rev0614
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Table of Contents
SECTION 1: PUMP SPECIFICATIONS................1
• Nomenclature
• Performance
• Materials
• Dimensional Drawings
SECTION 2: INSTALLATION & OPERATION......5
• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting
SECTION 3: EXPLODED VIEW...........................8
• Composite Drawings
• Parts List
• Materials Code
SECTION 4: WARRANTY & CERTIFICATES ....10
• Warranty
• EC Declaration of Conformity - Machinery
• EC Declaration of Conformity - ATEX
Universal*
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

e1nmdlCsmATEX-rev0614
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1• Model E1 Non-Metallic Bolted
Explanation of Pump Nomenclature
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material
E Elima-Matic 61/4" AAluminum AAluminum 1 Neoprene
UUltra-Matic 83/8" CCast Iron SStainless Steel 2Nitrile (Nitrile)
VV-Series 51/2" SStainless Steel PPolypropylene 3 FKM (Fluorocarbon)
RE AirVantage 73/4" HAlloy C GGroundable Acetal 4EPDM
11" PPolypropylene ZPTFE-coated Aluminum 5PTFE
41-1/4" or 1-1/2" KKynar JNickel-plated Aluminum 6Santoprene XL
22" GGroundable Acetal CCast Iron 7Hytrel
33" BAluminum (screen mount) Q Epoxy-Coated Aluminum 9Geolast
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design
RRugged 1Neoprene 1 Neoprene 9Bolted
DDome 2 Nitrile 2Nitrile 0Clamped
XThermo-Matic 3(FKM) Fluorocarbon 3(FKM) Fluorocarbon
TTef-Matic (2-piece) 4EPDM 4EPDM
BVersa-Tuff (1-piece) 5PTFE 5PTFE
FFUSION (one-piece 6 Santoprene XL 6Santoprene XL
integrated plate) 7Hytrel 7Hytrel
8 Polyurethane 8Polyurethane
9Geolast 9Geolast
AAcetal AAluminum w/ PTFE O-Rings
SStainless Steel SStainless Steel w/ PTFE O-Rings
CCarbon Steel w/ PTFE O-Rings
HAlloy C w/ PTFE O-Rings
TPTFE Encapsulated Silicone O-Rings
Your Serial #: (ll in from pump nameplate) _____________________________________
VERSA-MATIC®MODEL IDENTIFICATION CODES
XXXXXXXXXX-XXX
Model
Pump Size
Wetted Parts
Non-Wetted Parts
Diaphragm Material
Diaphragm Series
Valve Ball Material
Valve Seat Material/Valve Seat O-ring Material
Construction Design
Revision Level
Options (if applicable)
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material
EElima-Matic 61/4" AAluminum AAluminum 1Neoprene
UUltra-Matic 83/8" CCast Iron SStainless Steel 2Buna-N
VV-Series 51/2" SStainless Steel PPolypropylene 3(FKM) Fluorocarbon
73/4" HHastelloy C GGroundable Acetal 4Nordel
11" PPolypropylene ZPTFE-coated Aluminum 5PTFE
41-1/4" or 1-1/2" KKynar JNickel-plated Aluminum 6XL
22" G Groundable Acetal CCast Iron 7Hytrel
33" BAluminum (screen mount) QEpoxy-Coated Aluminum 9Geolast
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-ring Material Construction Design
RRugged 1Neoprene 1Neoprene 9Bolted
DDome 2Buna-N 2Buna-N 0Clamped
XThermo-Matic 3(FKM) Fluorocarbon 3(FKM) Fluorocarbon
TTef-Matic (2-piece) 4Nordel 4Nordel
BVersa-Tuff (1-piece) 5PTFE 5PTFE
FFUSION (one-piece 6XL 6XL
integrated plate) 7Hytrel 7Hytrel
8Polyurethane 8Polyurethane
9Geolast 9Geolast
AAcetal AAluminum w/ PTFE O-rings
SStainless Steel S Stainless Steel w/ PTFE O-rings
CCarbon Steel w/ PTFE O-rings
H Hastelloy C w/ PTFE O-rings
TPTFE Encapsulated Silicone O-rings
Model #:
__ __ __ __ __ __ __ __ __ __ __ __ __
(ll in from pump
nameplate)
Your Model #:
UNIVERSAL TO ALL VM
1: PUMP SPECS

e1nmdlCsmATEX-rev0614
www.versamatic.com Model E1 Non-Metallic Bolted • 2
Materials
Material Prole: Operating
Temperatures:
Max. Min.
Conductive Acetal: Tough, impact resistant, ductile. Good
abrasion resistance and low friction surface. Generally inert, with
good chemical resistance except for strong acids and oxidizing
agents.
190°F
88°C
-20°F
-29°C
EPDM: Shows very good water and chemical resistance. Has
poor resistance to oils and solvents, but is fair in ketones and
alcohols.
280°F
138°C
-40°F
-40°C
FKM: (Fluorocarbon) Shows good resistance to a wide range
of oils and sovents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F) will attack FKM.
350°F
177°C
-40°F
-40°C
Hytrel®: Good on acids, bases, amines and glycols at room
temperatures only.
220°F
104°C
-20°F
-29°C
Neoprene: All purpose. Resistance to vegetable oils. Generally
not affected by moderate chemicals, fats, greases and many
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.
200°F
93°C
-10°F
-23°C
Nitrile: General purpose, oil-resistant. Shows good solvent, oil,
water and hydraulic uid resistance. Should not be used with
highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.
190°F
88°C
-10°F
-23°C
Nylon: 6/6 High strength and toughness over a wide
temperature range. Moderate to good resistance to fuels, oils
and chemicals.
180°F
82°C
32°F
0°C
Polypropylene: A thermoplastic polymer. Moderate tensile
and ex strength. Resists stong acids and alkali. Attacked by
chlorine, fuming nitric acid and other strong oxidizing agents.
180°F
82°C
32°F
0°C
PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with
excellent chemical resistance. Excellent for UV applications.
High tensile strength and impact resistance.
250°F
121°C
0°F
-18°C
Santoprene®: Injection molded thermoplastic elastomer with
no fabric layer. Long mechanical ex life. Excellent abrasion
resistance.
275°F
135°C
-40°F
-40°C
UHMW PE: A thermoplastic that is highly resistant to a broad
range of chemicals. Exhibits outstanding abrasion and impact
resistance, along with environmental stress-cracking resistance.
180°F
82°C
-35°F
-37°C
Urethane: Shows good resistance to abrasives. Has poor
resistance to most solvents and oils.
150°F
66°C
32°F
0°C
Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;
molten alkali metals, turbulent liquid or gaseous uorine and
a few uoro-chemicals such as chlorine triuoride or oxygen
diuoride which readily liberate free uorine at elevated
temperatures.
220°F
104°C
-35°F
-37°C
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:
Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.
Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specic applications, always consult the Chemical Resistance Chart.
CAUTION! Operating temperature limitations are as follows:
AFTERMARKET PARTS
Pumper Parts is your single source for parts that
t Air-Operated Double Diaphragm (AODD) pumps
• Wilden®
• ARO®
• Yamada®
RIGHT PART, RIGHT NOW
Designed to perform equal to or greater
than original equipment manufacture.
Phone: [phone]
info@pum perparts.com
www.pumperparts.com
Pumper Parts and its products are not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and part numbers are used for identification
purposes only. Pumper Parts® is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada®is a registered trademark of
Yamada Corporation. ARO®is a registered trade name of Ingersoll-Rand Company. Wilden® is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.
MODEL SPECIFIC UNIVERSAL ALL AODD
1: PUMP SPECS

e1nmdlCsmATEX-rev0614
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3• Model E1 Non-Metallic Bolted
Performance
E1 1" Bolted Plastic
Rubber and TPE Fitted
Flow Rate
Adjustable to ......0-45 gpm (170.3 LPM)
Port Size
Suction .........1" 150# ANSI/DIN Flange
Discharge.......1" 150# ANSI/DIN Flange
Air Inlet ......................3/8" NPT
Air Exhaust ..................1/2" NPT
Suction Lift
Dry ........................15' (4.5 m)
Wet........................31' (9.4 m)
Max Solid Size (Diameter)
........................1/8" (3.2 mm)
Max Noise Level .............88 dB(A)
Shipping Weights
Conductive Polypropylene ...21 lbs (9.5 kg)
E1 1" Bolted Plastic
PTFE Fitted
Flow Rate
Adjustable to ......0-35 gpm (132.5 LPM)
Port Size
Suction .........1" 150# ANSI/DIN Flange
Discharge.......1" 150# ANSI/DIN Flange
Air Inlet ......................3/8" NPT
Air Exhaust ..................1/2" NPT
Suction Lift
Dry .........................5' (2.1 m)
Wet........................30' (9.4 m)
Max Solid Size (Diameter)
........................1/8" (3.2 mm)
Max Noise Level .............93 dB(A)
Shipping Weights
Conductive Polypropylene ...21 lbs (9.5 kg)
NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at
ambient conditions. The use of other materials and varying hydraulic conditions may result in
deviations in excess of 5%.
0 20 40 60 80 100 120 140
Discharge Head in PSI
Meters Feet
240
220
200
180
160
140
120
100
80
60
40
20
0
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
0
20
40
60
80
100
0 5 10 15 20 25 30 35 40
5 10
20
30
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
SCFM M3/HR
5 8.5
10 17
20 34
30 51
Displacement Per Stroke, .05 Gal. (0.19 L)
0
1
3
2
4
5
6
7
BAR
0 20 40 60 80 100 120 140 160 180
Discharge Head in PSI
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
0
20
40
60
80
100
0 10 20 30 40 50
510
20
30
40
Displacement Per Stroke, 0 .11 Gal. (0.42 L)
Meters Feet
240
220
200
180
160
140
120
100
80
60
40
20
0
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0 0
1
3
2
4
5
6
7
BAR
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
SCFM M3/HR
5 8.5
10 17
20 34
30 51
40 68
NOTE: Performance based on the following: elastomeric tted pump, ooded suction, water at
ambient conditions. The use of other materials and varying hydraulic conditions may result in
deviations in excess of 5%.
1: PUMP SPECS

e1nmdlCsmATEX-rev0614
www.versamatic.com Model E1 Non-Metallic Bolted • 4
E1 Non-Metallic Bolted
Dimensions in inches (mm dimensions in brackets)
The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.
Dimensional Drawings
13.52
343.41
11.48
291.47
16.94
430.15
3/8" NPT
AIR INLET
2.50
63.50
14.75
374.65
.49
12.45
9.81
249.22
8.13
206.38
1" ANSI 150# / DIN 325
DISCHARGE FLANGE
1" ANSI 150# / DIN 325
SUCTION FLANGE
1/2" NPT
AIR EXHAUST
4.12
104.65 5.13
130.30
5.50
139.70
7.16
181.86
1.66
42.16
R .25
6.35
BOTTOM VIEW
13.52
343.41
11.48
291.47
16.94
430.15
3/8" NPT
AIR INLET
2.50
63.50
14.75
374.65
.49
12.45
9.81
249.22
8.13
206.38
1" ANSI 150# / DIN 325
DISCHARGE FLANGE
1" ANSI 150# / DIN 325
SUCTION FLANGE
1/2" NPT
AIR EXHAUST
4.12
104.65 5.13
130.30
5.50
139.70
7.16
181.86
1.66
42.16
R .25
6.35
BOTTOM VIEW
13.52
343.41
11.48
291.47
16.94
430.15
3/8" NPT
AIR INLET
2.50
63.50
14.75
374.65
.49
12.45
9.81
249.22
8.13
206.38
1" ANSI 150# / DIN 325
DISCHARGE FLANGE
1" ANSI 150# / DIN 325
SUCTION FLANGE
1/2" NPT
AIR EXHAUST
4.12
104.65 5.13
130.30
5.50
139.70
7.16
181.86
1.66
42.16
R .25
6.35
BOTTOM VIEW
Model Specic
1: PUMP SPECS

e1nmdlCsmATEX-rev0614
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5• Model E1 Non-Metallic Bolted
Air Line
Discharged
Fluid
Discharge
Stroke Suction
Stroke
Primed
Fluid
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.
The main directional (air) control valve ①distributes
compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm
②. At the same time,
the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust
port ④.
As inner chamber pressure (P1) exceeds liquid chamber
pressure (P2), the rod ⑤connected diaphragms shift
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or ap)⑥orientation.
The pump primes as a result of the suction stroke. The
suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4) to push the uid
through the suction piping and across the suction side check
valve and into the outer uid chamber ⑦.
Suction (side) stroking also initiates the reciprocating
(shifting, stroking or cycling) action of the pump. The suction
diaphragm’s movement is mechanically pulled through its
stroke. The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.
Principle of Pump Operation
SAFE AIR
EXHAUST
DISPOSAL
AREA
PUMP INSTALLATION AREA
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
1" DIAMETER AIR
EXHAUST PIPING
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
LIQUID
LEVEL
SUCTION
LINE
MUFFLER
MUFFLER
SUBMERGED ILLUSTRATION
Pump can be submerged if the pump materials of construction
are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the pumped product
source is at a higher level than the pump (ooded suction
condition), pipe the exhaust higher than the product source to
prevent siphoning spills.
MODEL SPECIFIC
2: INSTAL & OP

e1nmdlCsmATEX-rev0614
www.versamatic.com Model E1 Non-Metallic Bolted • 6
Installation And Start-Up
Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line
diameter.
Air Supply
Connect the pump air inlet to an air supply with sufcient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.
Air Valve Lubrication
The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.
Air Line Moisture
Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.
Air Inlet And Priming
To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve
increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump
ow ratio.
Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain Port
Shut-Off
Valve
Check
Valve
Air Inlet
Discharge
Unregulated Air
Supply to Surge
Suppressor
Pipe Connection
(Style Optional)
Flexible Connector
Flexible Connector
Vacuum
Gauge
Suction
Shut-Off Valve
Drain Port
Air Dryer
Filter Regulator
P/N: 020.V107.000
Muffler
(Optional Piped Exhaust)
Recommended Installation Guide
Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
1
2
3
Note: Surge Suppressor and
Piping must be supported after
the exible connection.
CAUTION
The air exhaust should
be piped to an area
for safe disposition
of the product being
pumped, in the event of
a diaphragm failure.
Principle of Pump Operation
SUBMERGED ILLUSTRATION
UNIVERSAL ALL AODD
2: INSTAL & OP

e1nmdlCsmATEX-rev0614
www.versamatic.com
7• Model E1 Non-Metallic Bolted
Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate
/ Cycle
Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Blocked air exhaust mufer. Remove mufer screen, clean or de-ice, and re-install.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or ush any obstructions.
Pump Cycles and Will
Not Prime or No Flow
Cavitation on suction side. Check suction condition (move pump closer to product).
Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
manifold).
Worn valve ball or valve seat. Worn ngers in valve ball cage (replace part). Check Chemical
Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running
Sluggish/Stalling,
Flow Unsatisfactory
Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Icing. Remove mufer screen, de-ice, and re-install. Install a point of use air drier.
Clogged manifolds. Clean manifolds to allow proper air ow
Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the uid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking
Through Exhaust
Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm
Failure
Cavitation. Enlarge pipe diameter on suction side of pump.
Excessive ooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards,
installed incorrectly or worn.
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
UNIVERSAL ALL AODD, EXCEPT FLAP
2: INSTAL & OP

e1nmdlCsmATEX-rev0614
www.versamatic.com Model E1 Non-Metallic Bolted • 8
Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate
/ Cycle
Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Blocked air exhaust mufer. Remove mufer screen, clean or de-ice, and re-install.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or ush any obstructions.
Pump Cycles and Will
Not Prime or No Flow
Cavitation on suction side. Check suction condition (move pump closer to product).
Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
manifold).
Worn valve ball or valve seat. Worn ngers in valve ball cage (replace part). Check Chemical
Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running
Sluggish/Stalling,
Flow Unsatisfactory
Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Icing. Remove mufer screen, de-ice, and re-install. Install a point of use air drier.
Clogged manifolds. Clean manifolds to allow proper air ow
Deadhead (system pressure meets or exceeds air
supply pressure).
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the uid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking
Through Exhaust
Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm
Failure
Cavitation. Enlarge pipe diameter on suction side of pump.
Excessive ooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards,
installed incorrectly or worn.
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.
Composite Repair Parts Drawing
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
10
17
18
19
20
22
23
24
25
25
26
27
28
29
30
31
32
33
34
29
29
10
20
19
FUSION DIAPHRAGM ASY
23
20
21
22
19
PTFE TWO-PIECE DIAPHRAGM ASY
37
40
38
41
38
40
41
39
OPTIONAL CP MANIFOLD ASSEMBLY
35
36
Torque Setting:
180 in-lbs.
Torque Setting:
120 in-lbs.
Torque Setting:
180 in-lbs.
Torque Setting:
120 in-lbs.
Torque Setting:
180 in-lbs.
Torque Setting:
40 in-lbs.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
10
17
18
19
20
22
23
24
25
25
26
27
28
29
30
31
32
33
34
29
29
10
20
19
FUSION DIAPHRAGM ASY
23
20
21
22
19
PTFE TWO-PIECE DIAPHRAGM ASY
37
40
38
41
38
40
41
39
OPTIONAL CP MANIFOLD ASSEMBLY
35
36
Torque Setting:
180 in-lbs.
Torque Setting:
120 in-lbs.
Torque Setting:
180 in-lbs.
Torque Setting:
120 in-lbs.
Torque Setting:
180 in-lbs.
Torque Setting:
40 in-lbs.
General Model Specic
3: EXP VIEW

e1nmdlCsmATEX-rev0614
www.versamatic.com
9• Model E1 Non-Metallic Bolted
Composite Repair Parts List
Air Valve Assembly
Item # Qty. Description Part Number
- 1 Air Valve Assembly (includes items 1-10) 031.V006.156
1 1 Valve Body P98-102UB
2 1 Valve Spool Assembly (Includes items 3&4) P98-105UB ASY
3 1 Large Valve Spool U-Cup P98-105B
4 1 Small Valve Spool U-Cup P98-105A
5 2 Metal End Cap P98-300
6 2 End Cap Gasket (for metal) P98-110
7 1 CT Air Diverter P98-105CT
8 1 Air Diverter Plate P98-106
9 1 Air Valve Gasket P98-111UB
10 12 Mounting Screws (8 included on Air Valve Assembly) S1001
Center Section Assembly
Item # Qty. Description Part Number
Aluminum Nickel Plated
11 1 Center Section 114.V001.157 114.V001.332
12 1 Pilot Spool ASY (includes item 13) 775.V005.000
13 7 Pilot Spool O-Rings 560.023.358
14 1 Pilot Valve Sleeve ASY (includes item 15) 755.V004.000
15 6 Pilot Valve Sleeve O-Rings 560.101.358
16 2 Shaft/Pilot Retainer 670.V002.554
10 4 Retainer Screw S1001
17 1 Mufer VTM-4A
Diaphragm Assembly / Elastomers
Item # Qty. Description Part Number
TPE/RUBBER PTFE 2-Piece PTFE Fusion
18 2 Main Shaft O-Ring P50-403
19 1 Main Shaft 685.V001.120 P50-108
20 2 Diaphragm "V183xx-1
(See Below Material Chart)" V183TF-1 V183F
21 2 Back-Up Diaphragm N/A V183TB N/A
22 2 Inner Diaphragm Plate V181C N/A
23 2 Outer Diaphragm Plate PE113 PV181TO N/A
24 4 Valve Seat O-Ring "V90xx
(See Below Material Chart)" SV190TF
25 4 Valve Ball "V191xx
(See Below Material Chart)" V191TF
Wet End Assembly
Item # Qty. Description Part Number
26 4 Valve Seat PE108
27 2 Water Chamber PE104-ATEX
28 16 Water Chamber Bolt SV187A
29 16 Water Chamber Washer SV189C
30 16 Water Chamber Nut SV185B
31 1 Discharge Manifold PE120-ATEX
32 4 Discharge Manifold Bolt E120A
33 1 Suction Manifold PE120F-ATEX
34 4 Suction Manifold Bolt E120B
29 8 Manifold Washer SV189C
Elastomer Material Specications
Material Diaphragm P/N Valve Ball P/N O-Ring P/N
Neoprene V183N-1 V191N N/A
Buna Nitrile V183BN-1 V191BN V90BN
Viton V183VT-1 V191VT V90VT
Nordel V183ND-1 V191ND V90ND
Santoprene V183TPEXL-1 V191TPEXL V190XL
Hytrel V183TPEFG V191TPEFG N/A
Geolast V183G V191G N/A
Acetal N/A V191A N/A
Stainless Steel N/A V191SS N/A
MODEL SPECIFIC
3: EXP VIEW

e1nmdlCsmATEX-rev0614
www.versamatic.com Model E1 Non-Metallic Bolted • 10
Written Warranty
5 - YEAR Limited Product Warranty
Quality System ISO9001 Certied • Environmental Management Systems ISO14001 Certied
Versa-Matic warrants to the original end-use purchaser that no product sold by
Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in material
or workmanship within ve years from the date of shipment from Versa-Matic’s factory.
~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~
DATE: August 10, 2011
FECHA:
DATUM:
DATA:
DATO:
PÄIVÄYS:
AUTHORIZED/ APPROVED BY:
Approuve par:
Aprobado por:
Genehmigt von:
approvato da:
Goedgekeurd door:
Underskrift:
Valtuutettuna:
Bemyndiget av:
Autorizado Por:
04/19/2012 REV 07 VMQR 044FM
This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communauté européenne suivantes:
Este producto cumple con las siguientes Directrices de la Comunidad Europea:
Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft:
Questo prodotto è conforme alle seguenti direttive CEE:
Dir produkt voldoet aan de volgende EG-richtlijnen:
Denna produkt överensstämmer med följande EU direktiv:
Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:
Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:
Dette produkt oppfyller kravene til følgende EC Direktiver:
Este produto está de acordo com as seguintes Directivas comunitárias:
MANUFACTURED BY:
FABRIQUE PAR:
FABRICADA POR:
HERGESTELLT VON:
FABBRICATO DA:
VERVAARDIGD DOOR:
TILLVERKAD AV:
FABRIKANT:
VALMISTAJA:
PRODUSENT:
FABRICANTE:
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN
DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING •DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING
DECLARAÇAO DE CONFORMIDADE
VERSA-MATIC®
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
P.O. Box 1568
Mansfield, OH 44901-1568 USA
Tel: [phone]
Fax: [phone]
This product has used the following harmonized standards to verify conformance: EN809:1998+
A1:2009
Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:
Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:
Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:
De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen:
För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:
Harmoniserede standarder, der er benyttet:
Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:
Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:
Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:
PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15,
RE SERIES AND U2 SERIES
Dave Roseberry
Engineering Manager
DECLARATION OF CONFORMITY
2006/42/EC
on Machinery, according
to Annex VIII
MODEL SPECIFIC

Date of Issue: 10 May 2014
Technical File No.: 203104000-1410/MER
Quality System Registration No: ISO 9001-2000
Directive: 94/9/EC 23 March 1994 Annex VIII
Conforming Apparatus: Air-Operated Conductive Polypropylene and
Conductive Acetal Double Diaphragm Pumps
for use in Potentially Explosive Atmospheres
Hazardous Location Applied: 1. II 3/2GD c T6*
  T6uidsupto80°C
*Whenpumpingnon-conductiveuidstheinternalsurfacesthat
   contacttheuidarerestrictedtoExII3GDcT5.Theexternal
   surfacesofthepumparestillExII2GDcT5.
Pumps marked with equipment Category II 3/2 G
(internal 3 G / external 2 G), 2D, when used with
 non-conductiveuids.ThepumpsareCategoryII2G
 whenusedforconductiveuids.
Manufacture: Warren Rupp, Inc., A Unit of IDEX Corporation
 800NorthMainStreet,P.O.Box1568
 Manseld,OH44901-1568
USA.
OnFileWith: DEKRACerticationB.V.(0344)
 Meander1051
 6825MJArnhem
The Netherlands
Harmonized Standards Applied: EN 13463-1:2009 Non-Electrical Equipment
 PotentiallyExplosiveAtmospheres-Part1Basic
Methods and Requirements
 EN13463-5:2011Non-ElectricalEquipmentfor
 PotentiallyExplosiveAtmospheres-Part5
Protection by Constructional Safety
Equipments: 1. Elima-Matic Series with any of the following
materials of construction are rated to II 3/2GD c T6:
Conductive Polypropylene and Conductive Acetal
 uidhousingswithAluminumorStainlessSteel
air center sections
We hereby certify that the equipment described above conforms with the protection requirements of Council Directive
94/9/EC of 23 March 1994 Annex VIII on the approximation of the laws of the Member States Concerning Equipment
and Protective Systems Intended for use in Potentially Explosive Atmospheres
DATE/OF REVISION/TITLE: Dave Roseberry
29 May 2014 Engineering Manager
EC DECLARATION OF CONFORMITY
in accordance with ANNEX VIII of Directive 94/9/EC - Equipment for use in Potentially Explosive Atmospheres
VM_DofC_ATEX_Non-Metallic_V_rev0514