Victaulic VAP131 Series Manual

TM-VAP131OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
Series VAP131 Victaulic Lean Fabrication Cell
VAP131R VICTAULIC HYDRAULIC, ADJUSTABLE PIPE STAND
VAP131F VICTAULIC HYDRAULIC POSITIONER
VAP131T VICTAULIC ASSEMBLY TABLE
WARNING
Failure to follow instructions and warnings could result in serious
personal injury, property damage, and/or product damage.
• Before operating or servicing Series VAP131 components and
Victaulic pipe preparation tools, read all instructions in the
operating and maintenance manuals and all warning labels on
the product.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around pipe preparation tools.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this pipe stand, contact Victaulic, P.O. Box 31, Easton, PA 18044-
0031, Phone: 1-800-PICK VIC, E-Mail: [e-mail].
WARNING
HYDRAULICPUMP
START
STOP
NOMINALPIPESIZE
TEST
(JOG)
GROOVE
SET
GUARD
FOR40–60”/1016.0–1524.0-MMPIPE,
ADJUSTTO50SEC.TIMERANGE.
CONSULTTHEOPERATOR’SMANUAL.
5845Rev.B R304460LBL
50-60”
1270.0-1524.0MM
8-12”
216.3-323.9MM
4-6”
114.3-168.3MM
40-48”
1016.0-1219.0
MM
14-24”
355.6-630.0MM
26-38”
660.0-
965.0MM
TM-VAP131
REV_D

INDEX
Hazard Identification ................. 3
Operator Safety Instructions ............ 4
VAP131R Hydraulic, Adjustable Pipe Stand
Nomenclature .................... 5
VAP131F Hydraulic Positioner
Nomenclature .................... 6
VAP131T Assembly Table
Nomenclature .................... 7
Introduction ....................... 8
Load Ratings . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Information ................ 9
Extension Cord Requirements ...........9
Example of Fabrication Shop Layout .....10
Receiving the Shipment ...............11
Contents of Victaulic Lean
Fabrication Cell Option................11
Contents of Victaulic Hydraulic,
Adjustable Pipe Stand Option ..........11
Contents of Victaulic Hydraulic
Positioner and Assembly Table Option ....11
Assembly of the VAP131R Hydraulic,
Adjustable Pipe Stand ................12
Assembly of the VAP131F Hydraulic
Positioner .........................12
Assembly of the VAP131T
Assembly Table .....................13
Roll Grooving Tool and VAP131R Setup ...13
Pipe Preparation ....................15
Initial Adjustments ...................15
Final Adjustments ...................16
VAP131R Hydraulic, Adjustable Pipe
Stand Turnstile Procedure .............17
Maintenance .......................17
Hydraulic Fluid Requirements ..........17
Parts Ordering Information .............17
Troubleshooting.....................18
Pipe Ratings .......................19
HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
TM-VAP131_3
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TM-VAP131 / Operating and Maintenance Instructions Manual

OPERATOR SAFETY
INSTRUCTIONS
Series VAP131 Hydraulic, Adjustable Pipe Stands;
Adjustable Positioners; and Assembly Tables
are designed only for supporting pipe to be roll
grooved and for supporting grooved pipe, valves,
and fittings during assembly. Use of this equipment
requires dexterity and mechanical skills, as well
as sound safety habits. Although this equipment
is manufactured for safe, dependable operation,
it is impossible to anticipate the combinations of
circumstances that could result in an accident.
The following instructions are recommended for
safe operation of Series VAP131 components. The
operator is cautioned to always practice “safety
first” during each phase of use, including setup
and maintenance. It is the responsibility of the
owner, lessee, or user of this equipment to ensure
that all operators read this manual and are fully
trained to operate this equipment.
Read this manual and the hydraulic lift
manufacturer’s service manual before operating
or servicing Series VAP131 components.
Become familiar with the equipment’s operations,
applications, and limitations. Be particularly aware
of its specific hazards. Store this manual in a clean
area where it is always readily available.
1. Avoid dangerous environments. Keep
work area well lit. Allow sufficient space
to operate Series VAP131 components,
grooving tool, and accessories properly and
for others to pass safely.
2. Series VAP131 components are designed
ONLY for supporting pipe to be roll
grooved for pipe sizes, materials, and wall
thicknesses listed in the “Pipe Ratings”
section.
3. Inspect the equipment. Before using
Series VAP131 Hydraulic, Adjustable
Pipe Stands; Adjustable Positioners; and
Assembly Tables, check all moveable
parts for any obstructions. Make sure all
components are installed and secured
properly.
4. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
5. Wear protective items when working with
tools. Always wear safety glasses, hardhat,
foot protection, and hearing protection
when working with pipe preparation tools.
6. Stay alert. Do not operate pipe preparation
tools if you are drowsy from medication
or fatigue. Avoid horseplay around the
equipment.
7. Keep visitors away from the immediate
work area. All visitors should be kept a safe
distance from the equipment at all times.
8. Keep work areas clean. Keep the work
area around the equipment clear of any
obstructions that could limit the movement
of the operator. Clean up any oil or other
spills.
9. Do not overreach. Maintain proper footing
and balance at all times. Do not reach
across the pipe preparation tool or pipe.
10. Keep hands and tools away from the ball
transfers while pipe is being loaded or
positioned. Pipe rotation can crush fingers
and hands if caught between the pipe and
ball transfers.
11. Do not reach inside the pipe end during
the grooving operation.
12. Maintain pipe preparation tools and
accessories with care. Keep equipment
clean at all times to ensure proper and safe
performance. Follow the instructions for
lubricating components.
13. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” section.
14. Do not remove any labels from the
pipe preparation tool or Series VAP131
components. Replace any damaged or
worn labels.
15. The VAP131 Assembly Table, the track
system, and tool support must be leveled
and fastened securely to the ground or
floor to prevent movement.
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TM-VAP131 / Operating and Maintenance Instructions Manual

VAP131R HYDRAULIC, ADJUSTABLE PIPE STAND NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• VAP131R Hydraulic, Adjustable Pipe Stands, along with this operating and maintenance
instructions manual, contain trademarks, copyrights, and/or patented features that are
the exclusive property of Victaulic Company.
Ball Transfer
Assemblies
Slots to Accommodate
Various Pipe Sizes
Track Casters
Rotating Table
1
1
Failure to follow instructions and warnings could result in serious
personal injury, property damage, and/or product damage.
• Before operating or servicing any pipe preparation tools or
accessories, read all instructions in the Operating and
Maintenance Manual and all labels on the tool or accessory.
• Wear safety glasses, hardhat, foot protection, and hearing
protection when working around tools and accessories.
• Keep hands away from pinch points and moving components.
6136 Rev. C R203131LBL
TM-VAP131_5
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TM-VAP131 / Operating and Maintenance Instructions Manual

VAP131F HYDRAULIC POSITIONER NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• VAP131F Hydraulic Positioners, along with this operating and maintenance instructions
manual, contain trademarks, copyrights, and/or patented features that are the exclusive
property of Victaulic Company.
1
Wheels
Positioner
Failure to follow instructions and warnings could result in serious
personal injury, property damage, and/or product damage.
• Before operating or servicing any pipe preparation tools or
accessories, read all instructions in the Operating and
Maintenance Manual and all labels on the tool or accessory.
• Wear safety glasses, hardhat, foot protection, and hearing
protection when working around tools and accessories.
• Keep hands away from pinch points and moving components.
6136 Rev. C R203131LBL
1
TM-VAP131_6 REV_D
TM-VAP131 / Operating and Maintenance Instructions Manual

VAP131T ASSEMBLY TABLE NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• VAP131T Assembly Tables, along with this operating and maintenance instructions
manual, contain trademarks, copyrights, and/or patented features that are the exclusive
property of Victaulic Company.
Ball Transfer
Assemblies
Slots to Accommodate
Various Pipe Sizes
Bumper
Guards
1
Failure to follow instructions and warnings could result in serious
personal injury, property damage, and/or product damage.
• Before operating or servicing any pipe preparation tools or
accessories, read all instructions in the Operating and
Maintenance Manual and all labels on the tool or accessory.
• Wear safety glasses, hardhat, foot protection, and hearing
protection when working around tools and accessories.
• Keep hands away from pinch points and moving components.
6136 Rev. C R203131LBL
1
TM-VAP131_7
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TM-VAP131 / Operating and Maintenance Instructions Manual

INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• Series VAP131 components, along
with this operating and maintenance
instructions manual, contain trademarks,
copyrights, and/or patented features that
are the exclusive property of Victaulic
Company.
• For the VAP131R and VAP131F, always
refer to the hydraulic lift manufacturer’s
service manual, provided with the
shipment, for complete operating and
maintenance instructions.
CAUTION
• Series VAP131 components must be used
ONLY for supporting pipe designated in
the “Pipe Ratings” section.
• Series VAP131 components are not
designed to support fittings for roll
grooving.
• DO NOT use VAP131 components
outdoors.
Failure to follow these instructions could
result in damage to the equipment.
VAP131R Hydraulic, Adjustable Pipe Stands
are designed specifically for supporting pipe to
be grooved with Victaulic Roll Grooving Tools.
The VAP131R is a heavy-duty unit that permits
ease of pipe rotation on ball transfers, which are
mounted to permit the use of pipe slings. A slot
system is incorporated into the rotating table
of the VAP131R, which permits adaptation of
the ball transfer assemblies for accommodating
various pipe sizes. Refer to the “NOTE” in the
following column.
The turnstile design of the VAP131R allows
pipe to be spun around for grooving of both
ends without dismounting the pipe. Casters are
included with the VAP131R that are designed
to engage with a special track system for ease
of positioning the pipe onto the grooving tool’s
lower roll.
VAP131F Hydraulic Positioners are heavy-duty
units used in conjunction with the VAP131T to
support grooved pipe, valves, and fittings during
assembly. The VAP131F contains wheels that
permit ease of transfer from one location to
another.
The VAP131T Assembly Table is a heavy-duty,
free-standing unit used in conjunction with the
VAP131F for supporting grooved pipe, valves,
and fittings during assembly. A slot system is
incorporated into the VAP131T, which permits
adaptation of the ball transfer assemblies for
accommodating various pipe sizes. Refer to the
“NOTE” below.
NOTE: For 1–3-inch/33.7–88.9-mm pipe
sizes, friction slides and brakes (accessories
sold separately) must be used in place of
ball transfer assemblies on the VAP131R
and VAP131T. All other pipe sizes are
accommodated by using ball transfer
assemblies. Refer to the graphics on page 12
for proper placement of friction slides/brakes
and ball transfer assemblies.
TM-VAP131_8 REV_D
TM-VAP131 / Operating and Maintenance Instructions Manual

LOAD RATINGS
Series VAP131 components support pipe sizes
1–24 inches/25.4–610 mm (1½-foot/
0.5-meter to full, single 20-foot/6-meter random
lengths).
The load rating for VAP131R Hydraulic,
Adjustable Pipe Stands is 2000 pounds/
907 kilograms.
The load rating for VAP131F Hydraulic
Positioners is 1200 pounds/544 kilograms
with the wheels installed. The load rating for
VAP131F Hydraulic Positioners is
2000 pounds/907 kilograms without the wheels
installed.
The load rating for VAP131T Assembly Tables is
8000 pounds/3629 kilograms.
Ball transfers have a 700-pound/318 kilogram
load rating. Make sure an adequate number
of ball transfers are used to support the entire
length of pipe.
WARNING
• DO NOT exceed the load rating of Series
VAP131 components.
Failure to follow this instruction could result
in serious personal injury, property damage,
and product damage.
ELECTRICAL INFORMATION
The VAP131R and VAP131F are available
in 120 VAC/12 amp and 220-volt/6-amp,
single-phase power.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is important
to use the proper cord size (i.e. Conductor Size
American Wire Gauge). Cord size selection is
based upon product rating (amps) and cord
length (feet). Use of a cord size (gauge) thinner
than required will cause significant voltage drop
at the VAP131R or VAP131F during operation.
Voltage drops may cause damage to the
VAP131R or VAP131F, resulting in improper
operation. NOTE: It is acceptable to use a cord
size that is thicker than required.
The required cord sizes for cord lengths up to
and including 100 ft/31 m are listed in the table
below. Use of extension cords longer than 100
ft/31 m must be avoided.
Drive Motor
Rating
volts/
amps
Cord Lengths
feet/meters
25
8
50
15
100
31
110 12 gauge 12 gauge 10 gauge
12
220 14 gauge 12 gauge 10 gauge
6
TM-VAP131_9
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TM-VAP131 / Operating and Maintenance Instructions Manual

EXAMPLE OF FABRICATION SHOP LAYOUT
The layout shown below is for reference only. Series VAP131 components accommodate a variety
of fabrication shop layouts and can be configured in multiple positions. Contact Victaulic with
questions regarding layout options. NOTE: VAP131F Hydraulic Positioners MUST be kept a
minimum of 3 inches/76 mm away from the VAP131T Assembly Table during operation of the
hydraulic lift.
HYDRAULICPUMP
START
STOP
NOMINALPIPESIZE
TEST
(JOG)
GROOVE
SET
GUARD
FOR40–60”/1016.0–1524.0-MMPIPE,
ADJUSTTO50SEC.TIMERANGE.
CONSULTTHEOPERATOR’SMANUAL.
5845Rev.B R304460LBL
50-60”
1270.0-1524.0MM
8-12”
216.3-323.9MM
4-6”
114.3-168.3MM
40-48”
1016.0-1219.0
MM
14-24”
355.6-630.0MM
26-38”
660.0-
965.0MM
VAP131R Victaulic
Hydraulic, Adjustable
Pipe Stand
Victaulic Roll
Grooving Tool
Track System
VAP131T Victaulic
Assembly Table
VAP131F Victaulic
Adjustable Positioners
TM-VAP131_10 REV_D
TM-VAP131 / Operating and Maintenance Instructions Manual

RECEIVING THE SHIPMENT
Series VAP131 components are partially
assembled and are packaged in palletized
containers.
• Net weight for the VAP131R is
500 pounds/227 kilograms.
• Net weight for the VAP131F is
400 pounds/181 kilograms
• Net weight for the VAP131T is
500 pounds/227 kilograms
Upon receipt of the shipment, make sure all
necessary parts are included. If any parts are
missing, contact Victaulic.
CONTENTS OF VICTAULIC LEAN
FABRICATION CELL OPTION
Qty. Description
1Tool Support and Hardware
1VAP131R Hydraulic, Adjustable Pipe Stand with
Track Casters and Mounting Hardware
4Track (6–foot/1.8-meter Length)
2VAP131F Hydraulic Positioner with Wheels and
Mounting Hardware
1VAP131T Assembly Table with Hardware for
Legs and Shelf Bracket
12 Ball Transfers/Ball Transfer Supports
1TM-VAP131 Operating and Maintenance
Instructions Manual
1Service Manual for the Hydraulic Lift
CONTENTS OF VICTAULIC HYDRAULIC,
ADJUSTABLE PIPE STAND OPTION
Qty. Description
1Tool Support and Hardware
1VAP131R Hydraulic, Adjustable Pipe Stand with
Track Casters and Mounting Hardware
4Track (6-foot/1.8-meter Length)
4Ball Transfers/Ball Transfer Supports
1TM-VAP131 Operating and Maintenance
Instructions Manual
1Service Manual for the Hydraulic Lift
CONTENTS OF VICTAULIC HYDRAULIC
POSITIONER AND ASSEMBLY TABLE
OPTION
Qty. Description
2VAP131F Hydraulic Positioner with Wheels and
Mounting Hardware
1VAP131T Assembly Table with Hardware for
Legs and Shelf Bracket
8Ball Transfers/Ball Transfer Supports
1TM-VAP131 Operating and Maintenance
Instructions Manual
1Service Manual for the Hydraulic Lift
TM-VAP131_11
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TM-VAP131 / Operating and Maintenance Instructions Manual

ASSEMBLY OF THE VAP131R
HYDRAULIC, ADJUSTABLE PIPE STAND
½ - 13 Nut
Bolt
Lock Washer
VAP131R Hydraulic, Adjustable Pipe Stands
are shipped with the track casters removed.
The track casters must be attached in order
to engage with the track system. Refer to the
drawing above.
The VAP131R operates on 120-volt AC power
(220 VAC as ordered) and is equipped with
a hand-controller that must be plugged
into the motor control base. Refer to the lift
manufacturer’s service manual, provided with
the shipment, for complete information regarding
power requirements and connections.
WARNING
• Secure all electrical wiring.
• DO NOT attempt to roll the VAP131R over
electrical cords.
Failure to follow this instruction could result
in serious personal injury and product
damage.
ASSEMBLY OF THE VAP131F
HYDRAULIC POSITIONER
½ - 13 Nut
Lock Washer
VAP131F Hydraulic Positioners are shipped with
the wheels removed. The wheels can be attached
to permit ease of transfer from one location to
another. NOTE: Refer to the drawing above and the
“Load Ratings” section for important information.
The VAP131F operates on 120-volt AC
power (220 volt as ordered) and is equipped
with a foot-controller that must be plugged
into the motor control base. Refer to the lift
manufacturer’s service manual, provided with
the shipment, for complete information regarding
power requirements and connections.
WARNING
• Secure all electrical wiring.
• DO NOT attempt to roll the VAP131F over
electrical cords.
Failure to follow this instruction could result
in serious personal injury and product
damage.
VAP131R TRACK CASTER
AND TRACK ENGAGEMENT
GOOD BAD BAD
TM-VAP131_12 REV_D
TM-VAP131 / Operating and Maintenance Instructions Manual

ASSEMBLY OF THE VAP131T ASSEMBLY
TABLE
The VAP131T Assembly Table is shipped with
the legs and shelf bracket removed. Refer to
the drawings above for installation of the legs,
bumper guards, and shelf bracket with the
appropriate hardware provided.
ROLL GROOVING TOOL AND VAP131R
SETUP
1. When grooving pipe that is supported with a
VAP131R Hydraulic, Adjustable Pipe Stand,
select a location for the tool and VAP131R by
taking into consideration the following factors:
1a. Adequate space to handle pipe lengths
1b. A firm and level surface for the tool and
VAP131R
2a. The roll grooving tool must be installed
on the tool support that is provided with
the Kit 1 and Kit 2 Options. Refer to the
drawing above and below for installation
of the tool onto the tool support with the
hardware provided.
2b. Ensure that the roll grooving tool/tool
support is LEVELED and FASTENED
SECURELY to the ground or floor. Refer
to the Operating and Maintenance
Instructions Manual for the applicable tool
being used to roll groove the pipe.
FRONT
TOP
Mounting Holes
for VE414MC
Mounting Holes
for VE414MC Mounting Holes for
VE424/436/460/RG5200i
Mounting Holes for
VE424/436/460/RG5200i
TM-VAP131_13
REV_D
TM-VAP131 / Operating and Maintenance Instructions Manual

3. Place the sections of track on the floor so
that the VAP131R will be approximately in
line with the tool’s grooving rolls or slightly
to the left or right to obtain the proper
“tracking angle.” Refer to the Operating
and Maintenance Instructions Manual for
the applicable tool being used to roll groove
the pipe. NOTE: The track can be placed
26.5 inches/673 mm apart or 45.5 inches/
1156 mm apart (refer to drawing below).
Make sure the sections of track are parallel
and level front to back and that the pin of
one section engages with the next section
(refer to drawing above). After the proper
“tracking angle” is established, both
sections of track should be anchored to
the floor to prevent movement. Refer to the
“Final Adjustments” section.
4a. Position the VAP131R Hydraulic,
Adjustable Pipe Stand in an approximate
operating location as follows. Always refer
to the “Grooving Long Pipe Lengths”
section in the Operating and Maintenance
Instructions Manual for the applicable tool
being used to roll groove the pipe.
4b. Determine the length of pipe to be roll
grooved.
4c. Position the VAP131R at a distance slightly
greater than half the pipe length from the
tool (half the pipe length, plus 5%). Make
sure the track casters are engaged with the
track properly (refer to drawing below).
GOOD BAD BAD
NOTE: A 3/8-inch/10-mm hole is provided at
both ends of each track for an optional stop bolt
anchor. Adding a stop bolt anchor will limit travel
of the VAP131R and will help prevent the stand
from rolling off the end of the track.
26.5 inches/673 mm OR
45.5 inches/1156 mm
Stop Bolt
Anchor Locations
TM-VAP131_14 REV_D
TM-VAP131 / Operating and Maintenance Instructions Manual

PIPE PREPARATION
Prepare pipe for roll grooving in accordance with
the Operating and Maintenance Instructions
Manual for the applicable tool being used to roll
groove the pipe. In addition, inspect the pipe
surface for dents or surface build-up where
contact with the ball transfers will occur. The
pipe surface should be free of large dents,
accumulations of dirt, rust, and grime that
may interfere with smooth pipe rotation and/or
traversing.
Pipe with external, axial weld seams can be
supported with Series VAP131R Hydraulic,
Adjustable Pipe Stands. However, the weld bead
must be smooth and rounded and at least three
times as wide as it is high. The weld bead must
not exceed 1/8 inch/3 mm in height.
NOTICE
• Grooving pipe that contains external weld
seams will shorten the life of the ball
transfer units.
INITIAL ADJUSTMENTS
CAUTION
• VAP131 components must be used ONLY
for supporting pipe designated in the
“Pipe Ratings” section of this manual.
• The ball transfers must be installed in
the ball transfer supports.
Failure to follow these instructions could
result in damage to the equipment.
1. Determine the pipe size to be roll grooved.
Refer to the pipe size label affixed to the
VAP131R and VAP131T (shown below).
Pipe sizes listed on top correspond with
the upper ball transfer location. Pipe sizes
listed on the bottom correspond with the
lower ball transfer location. Make sure the
ball transfer is installed in the appropriate
location on each ball transfer support.
Pipe Size Slots
Ball Transfer Support
Ball Transfer
Ball Transfer Location for
12, 18, and 24-inch/
323.9; 457; and 610-mm Pipe
Friction Slide/Brake Location for
1-3-inch/33.7-88.9-mm Pipe
Ball Transfer Location for 4-6, 8-10, 14-16,
& 20-22-inch/114.3-168.3; 219.1-273.0;
355.6-406.4; & 508-559-mm Pipe
Slide back to
lock in position
2. Install the ball transfer assemblies in the
slots marked for the appropriate pipe size.
Make sure the ball transfers are facing
toward the inside of the table and that the
ball transfer assemblies are locked into
position in the slots.
NOTICE
• The ball transfer supports may be placed
in the innermost slots to gain height
clearance when assembling valves and
fittings.
• Friction slides and brakes (accessory
items sold separately) can be used in
place of the ball transfer assemblies to
minimize pipe movement. Friction slides
create slight resistance, while the friction
brakes prevent pipe from rotating freely.
• To accommodate varying pipe diameters,
the ball transfers and ball transfer
supports may be placed in alternate
positions to ensure that the pipe moves
freely and is supported properly.
PIPE
SIZE
6137 Rev. D R202131LBL
24
20-22
18
14-16
12
8-10
1-3
4-6
1-3
4-6
12
8-10
18
14-16
24
20-22
TM-VAP131_15
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TM-VAP131 / Operating and Maintenance Instructions Manual

3. Using the hand-held control switch, adjust
the VAP131R height to a position that
will support the pipe in an approximate
level position when one end of the pipe is
positioned on the roll grooving tool’s lower
roll.
4. Position the pipe on the VAP131R and onto
the roll grooving tool’s lower roll. If using
a pipe sling, the sling can be positioned
between the ball transfers when the pipe is
positioned on the VAP131R.
CAUTION
• Remove any pipe lifting devices from the
pipe before performing final adjustments.
Failure to follow this instruction could cause
damage to the pipe stand.
FINAL ADJUSTMENTS
For final adjustment of the VAP131R, grooving
of the pipe is required. Roll groove the pipe
by referring to the Operating and Maintenance
Instructions Manual for the applicable tool being
used to roll groove the pipe.
Examine the roll grooved pipe end for (A)
excessive flare and/or (B) a scuffed pipe-end
face.
A. If pipe is excessively flared, it may be due
to the VAP131R adjustments. To minimize
flare:
1. Make sure the roll grooving tool/tool
support is LEVEL (especially front to back)
and SECURED to the floor.
2. Make sure the pipe is LEVEL or that
the back end of the pipe (end not being
grooved) is slightly below level (¼ bubble
maximum on a spirit level). Pipe level
should always be checked with pipe end
to be grooved resting in position on the roll
grooving tool’s lower roll.
3. Reduce “tracking angle” to be as close to
0° as possible, while still maintaining pipe
“tracking.”
B. If the pipe end has an excessively
scuffed face, the usual causes are “over
tracking” and/or an out-of-square pipe
end. To minimize “over tracking,” keep
the VAP131R tracking angle as close to
0° as possible, while ensuring adequate
“tracking.”
TM-VAP131_16 REV_D
TM-VAP131 / Operating and Maintenance Instructions Manual

VAP131R HYDRAULIC, ADJUSTABLE
PIPE STAND TURNSTILE PROCEDURE
With the VAP131R positioned slightly beyond
half the pipe length from the tool, it is possible
to balance the pipe on the VAP131R and
measure the groove diameter and/or rotate
the pipe to groove the opposite end. The ball
transfer units must be installed in the proper
sockets to utilize this feature. Refer to the “Initial
Adjustments” section of this manual.
CAUTION
• Do not attempt to use the turnstile
feature for pipe longer than standard
20-foot/6-meter random lengths.
Failure to follow this instruction could cause
damage to the pipe stand.
1. Groove the pipe by referring to the
Operating and Maintenance Instructions
Manual for the applicable tool being used
to roll groove the pipe.
2. After the pipe and grooving rolls have
stopped rotating, withdraw the grooved
pipe from the roll grooving tool by sliding
the pipe out of the tool SLOWLY to a point
where it balances on the VAP131R.
WARNING
• Ensure that the pipe is balanced before
rotating the pipe.
• DO NOT leave the pipe unattended.
Failure to follow these instructions could
result in serious personal injury or damage
to the VAP131R.
3. Measure groove diameter and/or rotate
the pipe to position the opposite end for
grooving. When rotating pipe, walk with the
pipe to maintain proper pipe balance.
MAINTENANCE
This section provides information about
maintaining Series VAP131 components in
proper operating condition. Replacement parts
must be ordered from Victaulic to ensure
proper and safe operation. For the VAP131R
and VAP131F, always refer to the hydraulic lift
manufacturer’s service manual for complete
operating and maintenance information.
1. Regular lubrication is required for VAP131R
and VAP131T. On a weekly basis, apply a
dry graphite spray in the ball transfer units.
Work the dry graphite in by rotating the ball
transfer units.
2. On a monthly basis, lubricate the grease
fittings and inspect the hydraulic hoses
and electrical lines on the VAP131R and
VA P 1 31 F.
3. On an annual basis, or as needed, change
the hydraulic fluid for the VAP131R and
VA P 1 31 F.
HYDRAULIC FLUID REQUIREMENTS
Weight Fluid Temperature
SAE 10 0 to +150˚F
-18 to 66˚ C
SAE 10W30 +20 to +170˚ F
-7 to 77˚C
SAE 20 +20 to +170˚ F
-7 to 77˚C
PARTS ORDERING
INFORMATION
When ordering parts, the following information
is required for Victaulic to process the order and
send the correct part(s). Order parts by calling
1 800 PICK VIC.
1. Model Number
2. Quantity, Part Number, and Description
3. Where to Send the Part(s)
4. To Whose Attention to Send the Part(s)
5. Purchase Order Number
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TROUBLESHOOTING
Always refer to the hydraulic lift manufacturer’s service manual for additional troubleshooting
information.
Problem Possible Cause Solution
Pipe are is excessive Pipe is“over tracking”
Refer to the Operating and Maintenance Instructions Manual for
the applicable tool being used to roll groove the pipe.
Pipe height adjustment is too high
Roll grooving tool is tilted forward
Pipe face is excessively scued Pipe is“over tracking”
Pipe will not stay in roll
grooving tool
Insucient pipe tracking angle
Pipe rotating in the wrong direction
Pipe not square cut
Back end of pipe is above level.
Roll grooving tool is tilted forward
Ball transfer(s) are jammed or sticking Remove the ball transfer(s).With the ball side down, tap the ball
transfer(s) on a hard surface to remove loose dirt and debris from
inside the unit. Re-install the ball transfer(s) and lubricate with a
dry graphite spray. Refer to the“Maintenance”section.
Pipe skids on one or more of
the ball transfers
Ball transfer(s) are clogged or there is a lack
of lubrication on the ball transfer(s)
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PIPE RATINGS
Pipe Size Nominal Wall Thickness Dimensions - inches/mm*
Nominal
Size
inches
or mm
Actual Pipe
Outside
Diameter
inches/mm
Steel Pipe
Wall Thickness
Stainless Steel Pipe
Wall Thickness
Aluminum Pipe
Wall Thickness
PVC Pipe
Wall Thickness
Minimum Maximum Minimum Maximum Minimum Maximum Minimum Maximum
11.315 0.065 0.133 0.065 0.133 0.065 0.133 0.133 0.179
33.7 1.7 3.4 1.7 3.4 1.7 3.4 3.4 4.5
22.375 0.065 0.154 0.154 0.154 0.065 0.154 0.154 0.154
60.3 1.7 3.9 3.9 3.9 1.7 3.9 3.9 3.9
2½ 2.875 0.083 0.203 0.203 0.203 0.083 0.203 0.203 0.276
73.0 2.1 5.2 5.2 5.2 2.1 5.2 5.2 7.0
33.500 0.083 0.216 0.216 0.216 0.083 0.216 0.216 0.300
88.9 2.1 5.5 5.5 5.5 2.1 5.5 5.5 7.6
3½ 4.000 0.083 0.226 0.226 0.226 0.083 0.226 0.226 0.318
101.6 2.1 5.7 5.7 5.7 2.1 5.7 5.7 8.1
44.500 0.083 0.375 0.237 0.237 0.083 0.237 0.237 0.337
114. 3 2.1 9.5 6.0 6.0 2.1 6.0 6.0 8.6
4½ 5.000 0.095 0.375 0.237 0.237 0.095 0.237
127.0 2.4 9.5 6.0 6.0 2.4 6.0
55.563 0.109 0.375 0.258 0.258 0.109 0.258 0.258 0.375
141.3 2.8 9.5 6.6 6.6 2.8 6.6 6.6 9.5
152.4 mm 6.000 0.109 0.375 0.258 0.258 0.109 0.258
152.4 2.8 9.5 6.6 6.6 2.8 6.6
66.625 0.109 0.375 0.280 0.280 0.109 0.280 0.280 0.432
168.3 2.8 9.5 7.1 7.1 2.8 7.1 7.1 11.0
203.2 mm 8.000 0.109 0.375 0.250 0.322 0.109 0.322
203.2 2.8 9.5 6.4 8.2 2.8 8.2
88.625 0.109 0.375 0.250 0.322 0.109 0.322 0.322 0.500
219.1 2.8 9.5 6.4 8.2 2.8 8.2 8.2 12.7
10 10.750 0.134 0.375 0.250 0.365 0.134 0.250 0.365 0.593
273.0 3.4 9.5 6.4 9.3 3.4 6.4 9.3 15.1
12 12.750 0.156 0.375 0.250 0.375 0.156 0.250 0.406 0.687
323.9 4.0 9.5 6.4 9.5 4.0 6.4 10.3 17. 5
14 OD 14.000 0.156 0.375 0.312 0.375 0.438 0.438
355.6 4.0 9.5 7.9 9.5 11.1 11.1
16 OD 16.000 0.165 0.375 0.312 0.375 0.500 0.500
406.4 4.2 9.5 7.9 9.5 12.7 12.7
18 OD 18.000 0.165 0.375 0.375 0.375
457. 0 4.2 9.5 9.5 9.5
20 OD 20.000 0.183 0.375 0.375 0.375
508.0 4.7 9.5 9.5 9.5
22 OD 22.000 0.188 0.375 0.375 0.375
559.0 4.8 9.5 9.5 9.5
24 OD 24.000 0.218 0.375 0.375 0.375
610.0 5.5 9.5 9.5 9.5
This table is applicable only to ANSI piping and is based upon the following material grades. Refer to the appropriate international
standard for other systems.
Steel – Brinell Hardness Number (BHN) of 180 BHN and less. NOTE: When roll grooving steel pipe at or near the maximum rated
thickness, the pipe must not exceed the yield strength of API-5L Grade “B”, ASTM Grade “B”, 150 BHN maximum.
Stainless Steel – Types 304/304L and 316/316L
Aluminum – Grades 6061-T4 and 6063-T4
PVC Type I, Grade I (PVC 1120)
PVC Type I, Grade II (PVC 1220)
PVC Type II, Grade I (PVC 2116)
* All minimum and maximum wall thicknesses are nominal
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UPDATED 10/2015
TM-VAP131 6148 REV D RM00VAP131
VICTAULIC IS A REGISTERED TRADEMARKS VICTAULIC COMPANY AND/OR ITS AFFILIATED
ENTITIES IN THE UNITED STATES AND/OR OTHER COUNTRIES.
©2015 VICTAULIC COMPANY. ALL RIGHTS RESERVED.
TM-VAP131OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
Series VAP131 Victaulic Lean Fabrication Cell
VAP131R VICTAULIC HYDRAULIC, ADJUSTABLE PIPE STAND
VAP131F VICTAULIC HYDRAULIC POSITIONER
VAP131T VICTAULIC ASSEMBLY TABLE