Victaulic VAPS112 Manual

TM-VAPS112
OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VAPS112 Pipe Stand
WARNING
Original Instructions
WARNING
Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any pipe preparation tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place accessible
to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: [e-mail].
TM-VAPS112
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TABLE OF CONTENTS
Hazard Identification ................. 4
Operator Safety Instructions ............ 4
Introduction ....................... 6
Receiving the Tool ....................6
Container Contents ...................6
Returning the Tool ....................6
Tool Nomenclature................... 7
Tool Dimensions and Specifications ...... 8
Pre-Operation Checks and Adjustments.... 8
Pipe Preparation .....................8
Tool and Pipe Stand Setup..............9
Initial Pipe Stand Adjustments ...........9
Final Pipe Stand Adjustments ..........10
Maintenance .......................11
Parts Ordering Information .............12
Troubleshooting.....................12
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HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the
message that follows.
DANGER
• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
The VAPS112 Pipe Stand is designed for
the sole purpose of supporting pipe to be roll
grooved. These instructions must be read
and understood by each operator PRIOR to
working with the stand. These instructions
describe safe operation of the stand, including
set up and maintenance. Each operator must
become familiar with the stand’s operations,
applications, and limitations. Particular care
should be given to reading and understanding
the dangers, warnings, and cautions described
throughout these operating instructions.
Operators shall follow all appropriate OSHA
guidelines and training. Use of this stand
requires dexterity and mechanical skills, as
well as sound safety habits. Although this
stand is designed and manufactured for safe,
dependable operation, it is difficult to anticipate
all combinations of circumstances that could
result in an accident. The following instructions
are recommended for safe operation of this
stand. The operator is cautioned to always
practice “safety first”
during each phase of use, including set up
and maintenance. It is the responsibility of the
lessee or user of this stand to ensure that all
operators read this manual and fully understand
the operation of this stand.
Make this manual readily available in a clean,
dry area. Additional copies are available
upon request through Victaulic, or can be
downloaded at victaulic.com.
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DANGER
1. Avoid using the pipe stand in potentially
dangerous environments. Do not expose
the pipe stand to rain, and do not use
the pipe stand in damp or wet locations.
Do not use the pipe stand on sloped or
uneven surfaces. Keep the work area well
lit. Allow sufficient space to operate the
pipe stand properly.
2. Secure the work, stand, and accessories.
Ensure that the pipe stand is stable and
well-supported on a level surface, and
cannot tip over. Refer to the “Tool Setup”
section.
WARNING
1. Prevent back injury. Always follow OSHA
guidelines for safe lifting techniques when
handling stand components.
2. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can
become entangled in moving parts.
3. Wear protective items when working
with the pipe stand. Always wear safety
glasses, hardhat, foot protection, and
hearing protection.
4. Keep hands and tools away from the pipe
stand while pipe is being loaded, rotated,
and positioned on the pipe stand. Pipe
can crush or cut fingers and hands.
5. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and
can snag hands and shirt sleeves.
7. Do not over-reach. Maintain proper
balance at all times. Ensure that all
controls are easily accessible to the
operator.
8. Do not make any modifications to the
pipe stand. Do not remove any safety
guarding or any components that would
affect pipe stand performance.
CAUTION
1. The VAPS112 pipe stand is designed
ONLY for supporting pipe sizes, materials,
and wall thicknesses as designated.
2. Inspect the equipment. Before using
the pipe stand, check moveable parts
for obstructions. Ensure that pipe stand
components are installed and adjusted in
accordance with setup instructions. Ensure
that pipe stand components are stable and
secure, on a flat level surface.
3. Stay alert. Do not operate the pipe stand if
you are drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the work area. All visitors should
be kept a safe distance from equipment
at all times, and should be offered the
opportunity to review this manual.
5. Keep work areas clean. Keep the work
area around the pipe stand clear of any
obstructions that could limit movement of
the operator. Clean up any spills on the
floor to prevent slips or falls.
6. Do not force the pipe stand. Do not force
the pipe stand or accessories to perform
any functions beyond the capabilities
described in these instructions. Do not
overload the pipe stand.
7. Maintain pipe stand with care. Keep the
pipe stand clean to ensure proper and
safe performance. Follow the instructions
for matching and lubricating pipe stand
components, if applicable.
8. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations.
Refer to the “Parts Ordering Information”
section.
9. Do not remove any labels from the pipe
stand. Replace any damaged or worn
labels. Introduction
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INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The pipe stand, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic.
The VAPS112 Pipe Stand is intended for
supporting pipe to be grooved with Victaulic Roll
Grooving Tools. This pipe stand incorporates
a free-standing base and uses ball transfer
units for pipe rotation and movement. The ball
transfer units are mounted to permit the use of
pipe slings, and the turnstile design allows pipe
to be spun around for grooving of both pipe
ends without dismounting the pipe from the
stand.
CAUTION
• This pipe stand must be used ONLY for
supporting pipe with specifications that
fall within the designated parameters.
• This pipe stand is not designed to
support fittings for roll grooving.
• Exercise spatial awareness when turning
or spinning the pipe stand, so that nearby
persons or objects are not affected.
Failure to follow these instructions could
damage the pipe stand and cause product
failure, resulting in property damage or
personal injury.
The VAPS112 Pipe Stand supports pipe sizes
¾ - 12 inches/26.9 - 323.9-mm (1½-foot/0.5-
meter to full, single 20-foot/6-meter random
lengths) and has a load rating of 1075 pounds/
490 kilograms.
• Vertical stroke - 10 ¾ inches/273mm
• Minimum pipe height from floor for
¾-inch/26.9-mm pipe-
23 ¼ inches/591mm
• Maximum pipe height from floor for
12-inch/323.9-mm pipe-
48 inches/1219mm
RECEIVING THE TOOL
The VAPS112 Pipe Stand is shipped completely
assembled and packaged in a palletized
container. Save the original packaging for return
shipment of rental tools.
Upon receipt of the pipe stand, verify that all
necessary parts are included. If any parts are
missing, contact Victaulic.
CONTAINER CONTENTS
Qty. Description
1VAPS112 Pipe Stand
2TM-VAPS112 Operating and Maintenance
Instructions Manual
2RP-VAPS112 Repair Parts List
RETURNING THE TOOL
Prepare pipe stand for shipment as received.
Contact Victaulic with questions.
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V-Shaped
Pipe Trough
Ball Transfer Units
Height Adjusting Nut
Table
Roller Legs
Legs
Threaded Height
Adjusting Rod 1
1
Leg
Bolt
Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any tools, read the entire operating
and maintenance instructions manual and all labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection.
Contact Victaulic with questions regarding the safe and proper operation of tools:
• Operate the tool only with a safety foot switch. If the tool does not contain a safety foot switch,
contact Victaulic.
Web: victaulic.com E-Mail: [email protected] Phone: 1-800-PICK-VIC
0567 Rev. E R031272LAB
Height Adjusting
Nut Bearing
TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains
trademarks, copyrights, and/or patented features that are the exclusive property of
Victaulic.
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TOOL DIMENSIONS AND SPECIFICATIONS
Net pipe stand weight is 215 pounds/98 kilograms.
30.6 in/
777 mm
40.0 in/
1017 mm
26.5 in/
672 mm
37.6 in/
954 mm
½˚ Approximate
Centerline
Grooving Rolls
Centerline
Pipe
Level
Floor Line
Pipe Length “X”
½X
(+ Approximately 5%)
PRE-OPERATION CHECKS AND
ADJUSTMENTS
Every Victaulic pipe stand is checked, adjusted,
and tested at the factory prior to shipment. The
pipe stand shall be inspected for any damage
that may have occurred during shipping and
handling.
Before operating the pipe stand, the following
checks and adjustments shall be made to
ensure proper pipe stand operation. Repeat
these steps when the pipe stand is moved and
when it is transported to an alternate location.
PIPE PREPARATION
Prepare pipe for roll grooving in accordance
with the Operating and Maintenance
Instructions Manual for the tool being used to
roll groove the pipe. In addition, inspect the
pipe surface for dents or surface build-up where
contact with the ball transfer units will occur.
The pipe surface should be free of large dents,
and free of accumulations of dirt, rust, or grime
that may interfere with smooth pipe rotation.
Pipe with external, axial weld seams can be
used with the stand. However, the weld bead
must be smooth and rounded, and must be at
least three times as wide as it is high. The weld
bead must not exceed ⁄ inch/3 mm in height.
To minimize wear on the rollers and ball transfer
units, grind the weld bead flush where the pipe
makes contact with the stand.
NOTICE
• Grooving pipe that contains external weld
seams will shorten the life of the pipe
stand.
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TOOL AND PIPE STAND SETUP
1. When grooving pipe that is supported with
a pipe stand, select a location for the tool
and pipe stand by taking into consideration
the following factors:
a. Adequate space to handle pipe
lengths
b. A firm and level surface for the pipe
stand
2. Ensure that the roll grooving tool is
LEVELED and FASTENED SECURELY to a
concrete floor. Refer to the Operating and
Maintenance Instructions Manual for the
applicable tool being used to roll groove
the pipe.
3. Position the stand in an approximate
operating location, as explained below.
Always refer to the “Grooving Long Pipe
Lengths” section in the Operating and
Maintenance Instructions Manual for the
applicable tool being used to roll groove
the pipe.
a. Determine the length of the pipe to
be roll grooved.
b. Position the pipe stand at a distance
slightly greater than half the pipe
length from the tool (half the pipe
length, plus 5%).
c. Position the pipe stand approximately
in line with the tool’s grooving rolls.
d. Ensure that the base is level, front to
back.
INITIAL PIPE STAND ADJUSTMENTS
CAUTION
• This pipe stand must be used ONLY
for roll grooving pipe designated in this
manual.
Failure to follow this instruction could cause
damage to the pipe stand.
1. Determine the pipe size to be roll grooved.
Top Holes for
12-inch/323.9-mm
Diameter Pipe
Middle Holes for
6 - 10-inch/
168.3 - 273.0-mm
Diameter Pipe
Bottom Holes for
2 - 5-inch/
60.3 - 141.3-mm
Diameter Pipe
V-Rest for ¾ - 1½-inch
Diameter Pipe
2. Position the four ball transfer units to the
positions noted in the drawing (shown above),
for the pipe size to be grooved.
3a. Verify that the table is level, front to back.
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3b. If necessary, loosen the leg bolt to adjust
the height. Tighten the leg bolt to secure the leg
in position.
4. Using the height adjusting nut, adjust the
V-shaped pipe trough to the approximate height
necessary for grooving.
5. Place a length of pipe on the pipe stand.
6a. Position the pipe in the pipe stand and onto
the roll grooving tool’s lower roll. If using a pipe
sling, the sling can be positioned between the
ball transfer units when the pipe is positioned on
the pipe stand.
6b. Adjust the height by using the height
adjusting nut. The pipe should be approximately
level when the pipe end is positioned on the roll
grooving tool’s lower roll, as shown above.
6c. Slide the pipe stand right or left to obtain the
proper “tracking angle.” Refer to the Operating
and Maintenance Instructions Manual for the
applicable toll grooving tool being used.
FINAL PIPE STAND ADJUSTMENTS
CAUTION
• Remove any lifting devices from the pipe
before proceeding with the following
steps.
Failure to follow this instruction could cause
damage to the pipe stand.
For final adjustment of the pipe stand, a
sample piece of pipe must be roll grooved. Roll
groove the pipe by referring to the Operating
and Maintenance Instructions Manual for the
applicable roll grooving tool being used.
If pipe condition is acceptable, the V-shaped
pipe trough can be rotated to position the
opposite pipe end for grooving.
Examine the roll grooved pipe end for (A)
excessive flare and/or (B) a scuffed pipe-end
face.
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A. If pipe is excessively flared, it may be due
to the pipe stand adjustments. To minimize
flare:
1. Verify that the roll grooving tool is LEVEL
(especially front to back) and SECURED to the
floor.
2. Verify that the pipe is LEVEL or that the
back end of the pipe (end not being grooved)
is slightly below level (¼ bubble maximum on a
spirit level). Pipe level should always be checked
with pipe end to be grooved resting in position
on the roll grooving tool’s lower roll.
3. Reduce “tracking angle” to be as close
to 0° as possible, while still maintaining pipe
“tracking.”
B. If the pipe end has an excessively scuffed
face, the usual causes are “over tracking” and/
or an out-of-square pipe end. To minimize
“over tracking”:
1. Keep the pipe stand tracking angle as
close to 0° as possible, while ensuring adequate
“tracking”
2. Level the pipe.
MAINTENANCE
This section provides information about
maintaining the pipe stand in proper operating
condition. Replacement parts must be ordered
from Victaulic to ensure proper and safe
operation of the pipe stand.
1a. Regular lubrication and cleaning is required
for the VAPS112 Pipe Stand. On a weekly basis,
apply dry graphite to the ball transfer units.
Work the dry graphite in by rotating the ball
transfer units.
1b. To clean the ball transfer units, turn the
ball transfer units upside-down and roll the ball
transfers on a cloth to remove debris. Light oil
or cleaning solvent may be needed to remove
heavy deposits.
2a. On a monthly basis, raise the pipe stand to
its maximum height and apply a dry graphite
spray to the threaded height adjusting rod.
2b. Work the dry graphite into the threads by
lowering the stand to its minimum height.
3a. With the stand at its minimum height, lift the
pipe trough to expose the bearing underneath
the height adjusting nut.
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3b. While the pipe trough is lifted, apply the
dry graphite to the bearings at the base of the
threaded height adjusting rod.
PARTS ORDERING
INFORMATION
When ordering parts, the following information
is required for Victaulic to process the order and
send the correct part(s). Parts can be ordered
by calling 1-800-PICK-VIC.
1. Tool Model Number
2. Tool Serial Number
3. Quantity, Item Number, Part Number, and
Description
4. Where to send the part(s) – Company
Name and Address
5. To whose attention to send the part(s) –
Person’s Name
6. Purchase Order Number
7. Billing Address
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Pipe are is excessive.
Pipe is“over-tracking”.
Refer to the Operating and Maintenance Instructions Manual for
the applicable tool being used to groove the pipe.
Pipe height adjustment is too high.
Roll grooving tool is tilted forward.
Pipe is out of specication.
Pipe face is excessively scued. Pipe is“over-tracking”.
Pipe will not stay in roll
grooving tool.
Insucient pipe tracking angle.
Pipe is rotating in the wrong direction.
Pipe is not square cut.
Back end of pipe is above level.
Roll grooving tool is tilted forward.
Ball transfer units are jammed or sticking.
Clean and lubricate the ball transfer units.
Pipe skids on one or more of
the ball transfers
Ball transfer units are clogged or there is a
lack of lubrication on the ball transfer units.
In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic for
assistance.
UPDATED 09/2021
TM-VAPS112 0148 REV D RMQVAPS112
VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY IN THE UNITED STATES
AND/OR OTHER COUNTRIES. ©2021 VICTAULIC COMPANY. ALL RIGHTS RESERVED.
TM-VAPS112OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
VAPS112 Pipe Stand