WABECO F1200 high speed User manual

Operating instructions
Universal drilling and milling machines
Version of February 2009
F1200 – F1200 high speed
CC-F1200 – CC-F1200 high speed
F1210 – F1210 high speed
CC-F1210 – CC-F1210 high speed
F1410 LF – F1410 LF high speed
CC-F1410 LF – CC-F1410 LF high speed
Walter Blombach GmbH
Tool and Machine Factory
D-42899 Remscheid Am Blaffertsberg 13 phone: [phone] fax: [phone] E-Mail: [email protected]
D-54673 Neuerburg WABECO Str. 1-10 phone: [phone] fax: [phone] E-Mail: [email protected]
www.wabeco-remscheid.de

2
Index
EC-Conformity Declaration 5
1. Dimensions 6
1.1 F1200 – F1210 6
1.2 F1200 – F1210 high speed 7
1.3 F1410 with trapezoid thread spindle 8
1.4 F1410 with ball screw 9
1.5 F1410 high speed with ball screw 10
2. Delivery and installation 11
3. Transport lock 12
4. Start-up and maintenance 13
5. Safety devices and recommendations 16
6. Clamping and ejecting tools 18
7. Assembly and disassembly of collets 20
8. Speed regulation 21
8.1 Speed regulation for machining aluminium and steel 21
8.2 Speed regulation for 1.4 kW motor 21
8.3 Speed regulation for 2.0 kW motor (high speed) 22
9. Feed motion X,Y und Z-axis 23
10. Recommendations for application and operation 24
10.1 Swivelling of the milling head 25
10.2 Drill stroke – depth stop 26
11. Coolant unit 27
12. Declaration of noise levels 28
13. Drawing and list of parts 29
F1200 – F1200 high speed - F1210 – F1210 high speed
13.1 Electronics - protective cover with 1.4 kW motor 29
13.3 Protective cover 31
13.4 Milling head for 1.4 kW motor 32
13.5 Milling head high speed with 2.0 kW motor 34
13.7 Z-column with vertical slide and trapezoid thread spindle 38
13.8 Z-column with vertical slide and ball screw 40
13.11 Z-clumn with vertical slide with automatic feed 46
13.18 Z-spindle complete 60
13.19 Lateral drive for Z-spindle complete 61
13.21 Lateral drive for Z-spindle with automatic feed 64
13.22 Cross support with trapezoid thread spindle 66
13.23 Cross support with ball screw 68
13.30 X-spindle 77
13.31 Y-spindle 78
13.34 X-spindle with automatic feed 84
13.35 Y-spindel with automatic feed 86

3
Index
CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed
13.2 Electronics – Protective cover with 1.4 kW motor 30
13.3 Protective cover 31
13.4 Milling head with 1.4 kW motor 32
13.6 Milling head high speed with 2.0 kW motor 36
13.9 Z-column with vertical slide and trapezoid thread spindle 42
13.10 Z-column with vertical slide and ball screw 44
13.19 Lateral drive for Z-spindle complete 61
13.20 Z-spindle with CNC drive complete 62
13.24 Cross support with trapezoid thread spindle 70
13.32 X-spindle 80
13.33 Y-spindle 82
13.36 Control console nccad with 1.4 kW motor 88
13.37 Control console nccad with 2.0 kW motor 90
13.38 Support arm for control console 92
F1410 LF– F1410 high speed
13.1 Electronics – protective cover with 1.4 kW motor 29
13.3 Protective cover 31
13.4 Milling head with 1.4 kW motor 32
13.5 Milling head high speed with 2.0 kW motor 34
13.12 Z-column with trapezoid thread spindle 48
13.13 Vertical slide with trapezoid thread spindle 50
13.14 Z-column with ball screw 52
13.15 Vertical slide with ball screw 54
13.18 Z-spindle complete 60
13.19 Lateral drive for Z-spindle complete 61
13.25 Top slide 72
13.26 Cross slide with trapezoid thread spindle 73
13.27 Cross slide with ball screw 74
13.30 X-spindle 77
13.31 Y-spindle 78
13.34 X-spindle with automatic feed 84
13.35 Y-spindle with automatic feed 86
CC-F1410 LF– CC-F1410 high speed
13.2 Electronics – protective cover with 1.4 kW motor 30
13.3 Protective cover 31
13.4 Milling head with 1.4 kW motor 32
13.6 Milling head high speed with 2.0 kW motor 36
13.16 Z-column with ball screw 56
13.17 Vertical slide with ball ball screw 58
13.19 Lateral drive for Z-spindle complete 61
13.20 Z-spindle complete 62
13.28 Top slide 75
13.29 Cross slide 76

4
Index
13.32 X-spindle 80
13.33 Y-spindle 82
13.36 Control console nccad with 1.4 kW motor 88
13.37 Control console nccad with 2.0 kW motor 90
13.38 Support arm for control console 92
14. Circuit diagram 93
14.1 Motor 1.4 kW 93
14.2 Motor high speed 2,0 kW 94
14.3 nccad with 1.4 kW motor 95
14.4 nccad with 2.0 kW motor 96
14.5 Stepper motor basic version 97
14.6 Stepper motor professional version 98
Dear customer!
Congratulations on choosing the WABECO Universal Drilling and Milling Machine. We have
taken great care in its manufacture and we have given it a thorough quality control test. These
operating instructions are to help you to work with it safely and properly. Therefore we request that
you read the respective instructions carefully and follow them exactly.
After unpacking the machine please check to see if any kind of damage has occurred during
transportation. Any complaints must be made immediately. Complaints made at a later date
cannot be accepted.
If you have any questions or need any spare parts, please quote the machine number
located on the front of the motor (see rating plate).
Disposal of the drilling and milling machine
The transport and protective packaging is made by means of the following materials:
corrugated cardboard
polystyrene free of freon
polyethelene foil
non-returnable wooded pallet (untreated)
Euro pallet (deposit)
If you have no further need of these articles or do not wish to use them again, please dispose of
them at the public recycling facilities.
The drilling and milling machine consists up to 98% of recyclable materials, i.e. steel, cast iron,
aluminium and 2% of chemical materials, e.g. the coating of electrical leads, printed circuits.
If you have trouble in disposing of these parts in a proper manner, we would be pleased to help
you: upon mutual agreement we will take the complete machine back and dispose of it.
However, the costs for transporting the machine to our plant must be at your expense.

5
EC – Conformity Declaration
In the name of the manufacturer
Walter Blombach GmbH
Tool and Machine Factory
based in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Phone: [phone] Fax: [phone]
D-54673 Neuerburg WABECO Str. 1-10 Phone: [phone] Fax: [phone]
We hereby declare that the universal milling and drilling machines specified below
Universal milling and drilling machine Typ:
F1210 E
F1210E high speed
CC-F1210 E
CC-F1210 E high speed
meet the following regulation requirements for standard series production
- directive for machines 98/37 EG
- low voltage directive 73/23/EWG
- EMV directive 89/336/EWG
In order to meet / implement the requirements of the above mentioned directives, the following
applicable and previously published standards have been adhered to:
EN ISO 12100-1
EN ISO 12100-2
EN 12840
EN 60204-1
D-54673 Neuerburg
________________________________
City
Signature

6
1. Dimensions
1.1 F1200, F 1210 with trapezoid thread spindle or ball screw

7
1. Dimensions
1.2 F1200, F 1210 high speed with trapezoid thread spindle or ball screw

8
1. Dimensions
1.3 F1410 with trapezoid thread spindle

9
1. Dimensions
1.4 F1410 with ball screw

10
1. Dimensions
1.5 F1410 high speed with ball screw