Warn 90288 Specifications

FCC and IndustryCanada(IC) Warning:
• This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference
that may cause undesired operation.
• The term “IC:” before the radio certification number only signifies that industry
Canada technical specifications were met.
• Any changes or modifications to this product not expressly approved by WARN
Industries could void the user’s authority to operate this product.
As you read these instructions, you will see WARNINGS,
CAUTIONS, NOTICES and NOTES. Each message has a specific
purpose. WARNINGS are safety messages that indicate
a potentially hazardous situation, which, if not avoided
could result in serious injury or death. CAUTIONS are safety
messages that indicate a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. A CAUTION may also be used to alert against unsafe
practice. CAUTIONS and WARNINGS identify the hazard,
indicate how to avoid hazard, and advise of the probable
consequence of not avoiding the hazard. NOTICES are
messages to avoid property damage. NOTES are additional
information to help you complete a procedure. PLEASE
WORK SAFELY!
GENERAL SAFETY PRECAUTIONS
WARNING
WARNING
WARNING
FALLING OR CRUSHING HAZARD
Failure to observe these instructions could lead to
severe injury or death.
• Never use winch to lift or move persons.
• Never use winch as a hoist or to suspend a load.
• Never operate winch with less than 5 wraps of
rope around the drum. Rope could come loose
from the drum, as the rope attachment to the
drum is not designed to hold a load.
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to
severe injury or death.
To avoid injury to hands or fingers.
• Always keep hands clear of rope, hook loop,
hook and fairlead opening during installation,
operation, and when spooling
in or out.
• Always use extreme caution when handling hook
and rope during spooling
operations.
• Always use supplied hook strap whenever
spooling rope in or out, during
installation and during operation.
• Always keep vehicle in sight during winching
operation.
• Always wear heavy leather gloves when
handling rope.
CHEMICAL AND FIRE HAZARD
Failure to observe these instructions could lead to
severe injury or death.
• Always remove jewelry and wear eye
protection.
• Never lean over battery while making
connections.
• Always verify area is clear of fuel lines, fuel tank,
brake lines, electrical wires, etc. when drilling.
• Never route electrical cables:
- Across any sharp edges.
- Through or near moving parts.
- Near parts that become hot.
• Always insulate and protect all exposed wiring
and electrical terminals.
• Always install terminal boots as directed
in installation instructions.
ATV Wireless Remote
INSTALLATION AND OPERATOR’S GUIDE

CAUTION CAUTION
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
General Safety:
• Always Know Your Winch. Take time to fully read the
Installation and Operations Guide, and Basic Guide
to Winching Techniques, in order to understand
your winch and its operation.
• Never operate this winch if you are under
16 years of age.
• Never operate this winch when under the
influence of drugs, alcohol or medication.
• Never exceed winch or rope capacity listed on
product data sheet. Double line using a snatch block
to reduce winch load.
• Never use winch or rope for towing.
Installation Safety:
• Always choose a mounting location that is
sufficiently strong to withstand the maximum
pulling capacity of your winch.
• Always use factory approved mounting hardware,
components, and accessories.
• Always use grade 5 (grade 8.8 metric) or better
hardware.
• Never weld mounting bolts.
• Always use care when using longer bolts than those
supplied from factory. Bolts that are too long can
damage the base and/or prevent the winch from
being mounted securely.
• Always mount the winch and attach the hook to the
rope’s end loop before connecting the electrical
wiring.
• Always position fairlead with WARNING label on top.
• Always spool the rope onto the drum in the
direction specified by the winch warning label on
the winch and/or documentation. This is required
for the automatic brake (if so equiped) to function
properly.
• Always prestretch rope and respool under load
before use. Tightly wound rope reduces chances of
“binding”, which can damage the rope.
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
Winching Safety:
• Always inspect rope, hook, and slings before
operating winch. Frayed, kinked or damaged
rope must be replaced immediately. Damaged
components must be replaced before operation.
Protect parts from damage.
• Never leave wired remote control plugged into winch
when free spooling, rigging, or when the winch is
not being used.
• Never hook rope back onto itself. This damages the
rope.
• Always use a choker chain, choker rope, or tree trunk
protector on the anchor.
• Always remove any element or obstacle that may
interfere with safe operation of the winch.
• Always take time to use appropriate rigging
techniques for a winch pull.
• Always be certain the anchor you select will
withstand the load and the strap or chain will not
slip.
• Never engage or disengage clutch if winch is under
load, rope is in tension or drum is moving.
• Always select an anchor point as far away as
possible. This will provide the winch with its
greatest pulling power.
• Never touch rope or hook while in tension or under
load.
• Never touch rope or hook while someone else is at
the control switch or during winching operation.
• Always stand clear of rope and load and keep others
away while winching.
• Always be aware of stability of vehicle and load
during winching, keep others away. Alert all
bystanders of any unstable condition.
• Never use a winch to secure a load.
CAUTIONCAUTION
NOTICE
CAUTION
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
Winching Safety:
• Always keep wired remote control lead clear of the
drum, rope, and rigging. Inspect for cracks, pinches,
frayed wires or loose connections. Replace remote
control if damaged.
• Always pass wired remote control through a
window to avoid pinching lead in door, when using
remote inside a vehicle.
• Never leave remote control where it can be activated
during free spooling, rigging, or when the winch is
not being used.
• Always require operators and bystanders to be aware
of vehicle and or load.
CUT AND BURN HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
To avoid injury to hands or fingers:
• Always wear heavy leather gloves when
handling a rope.
• Never let rope slip through your
hands.
• Always be aware of possible hot surface at winch
motor, drum or rope during or after winch use.
MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to
minor or moderate injury.
• Always use a hook with a latch.
• Always ensure hook latch is closed and not
supporting load.
• Never apply load to hook tip or latch. Apply load only
to the center of hook.
• Never use a hook whose throat opening has
increased, or whose tip is bent or twisted.
AVOID WINCH AND EQUIPMENT DAMAGE
• Always avoid side pulls which can pile up rope at one
end of the drum. This can damage rope or winch.
• Always ensure the clutch is fully engaged or
disengaged.
• Never use winch to tow other vehicles or objects.
Shock loads can momentarily exceed capacity of
rope and winch.
• Always avoid “powering out” rope for extended
distances. This causes excess heat and wear on the
winch motor and brake.
• Always use care to not damage the vehicle frame
when anchoring to a vehicle during a winching
operation.
• Never “jog” rope under load. Shock loads can
momentarily exceed capacity of rope and winch.
• Never use winch to secure a load during
transport.
• Never submerge winch in water.
• Always store the remote control in a protected,
clean, dry area.
• Always double line or pick distant anchor point when
rigging. This maximizes pulling power and avoids
overloading the winch.

OVERVIEW
The WARN Wireless Control gives you the ability to operate the
winch using a wireless hand held remote. The wireless control
system integrates with the standard handlebar switch and
remote so that the operator may use either the wired or wireless
controls at any time.
To use the wireless system, the operator first activates the
system by pressing and holding both buttons on the wireless
remote for 3 seconds. This transfers control of the winch to
the wireless control system. The GREEN indicator light on the
handheld remote glows when the system is active and ready to
use.
Deactivate the system by pressing both buttons on the
wireless transmitter simultaneously and holding for 3 seconds
until GREEN light turns off.
After 2 minutes of idle time, the wireless system de-activates.
SAFETY
When installing your winch and winch control system, read and
follow all mounting and safety instructions. Always use caution
when working with electricity and remember to verify that no
exposed electrical connections exist before energizing your
winch circuit.
SPECIFICATIONS
Part number for complete system:
PN 90288
Transmission range:
15-27 m (50-90 ft.)
Receiver Operating voltage:
12 to 24 VDC
Receiver Fuse type and current rating:
ATC 7.5 amp
Batteries for hand held remote:
two alkaline, 12 volt, type 23
WIRELESS CONTROL
KIT INCLUDES:
Wireless Receiver/ Wiring Harness (1)
Wireless Transmitter (1)
Holster Assembly (1)
STEP 1: MOUNT ALL WINCH
COMPONENTS
First install the winch and other components including the
contactor, handlebar switch, and socket for wired remote
(optional on some models). Then install the wireless control
system.
Location for these components may differ from the illustration
depending on make and model of the ATV. Read and understand
the instructions to choose the appropriate mounting locations.
Socket for standard remote
Winch
Electrical contactor
Handlebar mounted
control switch

STEP 2: MOUNT THE RECEIVER
What is the receiver?
The receiver is a vital safety component of your wireless winch
system. It disconnects the winch from its power source when the
ATV is not in use. The receiver must be correctly installed to work
properly.
The receiver should be mounted in a location that is as clean and
dry as possible while also allowing access to the programming
button. The mounting location must also be within two feet of
the contactor location.
Best locations for the receiver will vary depending on the ATV.
Ensure the selected location does not collect or retain water and
the mounting of the receiver does not block drain holes. The
receiver can be attached to a frame tube of the ATV, typically
near the rear storage box or under the seat.
Mounting Steps:
1. Determine the mounting location.
2. If mounting on a frame tube, attach using the wire ties
supplied as shown in figure below.
3.
If mounting in vehicle chassis, attach using wire ties supplied.
Programming LED
Programming button
STEP 3: ROUTE THE HARNESS
Locate the BLACK and GREEN wires running from the contactor
to the handlebar switch. Find the bullet connectors on these
wires located near the contactor.
Plan a route for the wire harness between the receiver and these
bullet connectors.
WARNING
TO PREVENT SERIOUS INJURY OR DEATH
FROM EXPLOSION:
• Do not drill into gas tank.
• Verify the area is clear behind the
mounting location before drilling.
WARNING
• Never route electrical cables:
- Across any sharp edges.
- Through or near moving
parts.
- Near parts that become
hot.
• Always insulate and protect all
exposed wiring and electrical
terminals.
TO AVOID SERIOUS INJURY OR DEATH
FROM ELECTRICAL FIRE:
STEP 4: CONNECT THE WIRING
Note: Refer to Figure 1.
1. Pull apart the bullet connectors on the BLACK and GREEN
wires identified in Step 3 above. These will be located near
the contactor
2. Connect the BLACK and GREEN wires to the same color wires
on the wire harness as shown on the wiring diagram.
3. Connect the BLACK ground wire with the ring terminal to the
contactor as shown.
4. Using a test light, locate a switched accessory wire attached
to the ATV ignition system. The wire should only have power
when the key is in the “ON” position.
5. Splice the RED wire to the key controlled accessory wire using
the provided wire splice.
6. Use tie wraps to secure the wire harness
Use a test light to locate an
accessory circuit wire.
Figure 1: Wiring Installation Diagram
WARNING
• Never route electrical cables:
- Across any sharp edges.
- Through or near moving
parts.
- Near parts that become
hot.
• Always insulate and protect all
exposed wiring and electrical
terminals.
TO AVOID SERIOUS INJURY OR DEATH
FROM ELECTRICAL FIRE:
Black
Green
Black
Red
Black
Green

STEP 5: MOUNT THE HOLSTER
For ATV use, the typical location for the holster is on the left
handlebar.
•The holster clamp must be mounted before assembly
•Do not tighten over any hoses, cables, or wiring.
•For ATVs, it is recommended that the holster be clamped on
the left handlebar. The clamp is designed to prevent rotation.
If necessary, a piece of electrical tape around the handlebar
may be used to prevent slipping.
•For UTVs, the holster may be mounted on the dash or other
convenient surface using two #10 or M5 machine screws and
locknuts.
•Assemble the holster as shown. Holster may be oriented in
any one of eight positions.
STEP 6: SYSTEM CHECK
1. Insure that wiring to all components is correct and all loose
wires are securely tie wrapped.
2. Insure that there are no exposed terminals or wiring. Cover
any bare terminal with terminal boots, heat shrink tubing or
electrical tape.
3. Turn ATV ignition switch to the ON position.
4. Check winch for proper operation using the handlebar
switch. The wire rope should spool in and out in the direction
indicated on the switch. If winch functions correctly, proceed
to the next step. Otherwise troubleshoot.
5. Press and hold both buttons on the wireless handheld remote
until the GREEN indicator light comes on. The wireless system
is now active and ready to use.
6. By pressing the buttons on the remote, verify that the winch
powers IN and powers OUT properly.
REPLACING BATTERIES
If the indicator light on the handheld remote flashes RED during
winching, the batteries are low and should be replaced.
1. Remove the two screws from the handheld remote.
2. Separate the top and bottom sections of the remote using a
coin or screw driver.
3. Remove the old batteries and dispose in accordance with local
environmental regulations.
4. Insert new alkaline batteries as shown with the positive
terminals facing the switches. Do not mix old and new
batteries.
5. Join the top and bottom sections making sure that they snap
together and rubber seal remains intact.
6. Secure with the two screws.
WARNING
TO AVOID SERIOUS INJURY
OR DEATH:
• Always use caution when moving
or repositioning any vehicle controls
so as to not compromise the safe
operation of the winch or vehicle. Select
a mounting position that will provide
clearance for all vehicle controls.
• Never attempt to bypass receiver
by connecting switches directly to
contactor.
CAUTION
ALWAYS KNOW YOUR WINCH:
Before doing a system check, take time
to fully understand your winch and the
winching operation by reviewing the Basic
Guide to Winching Techniques, included
with your winch.
OUT IN
LED indicator light
Power IN
Power OUT
Press and hold
both buttons
for 3 seconds to
activate wireless
system.
TROUBLESHOOTING
If the winch does not power in or out when remote buttons are pushed:
1. Check that the wireless system has been activated (GREEN LED on remote is ON).
2. Check all electrical connections. Verify that connections follow the wiring diagram and instructions.
3. Insure that 10 seconds have passed since the standard wired control system was last used.
OPERATION
LED Indicator Light
Steady GREEN - system active and ready to use
Steady RED - winch powering in or out
Flashing RED during winching - battery low
Turn on sequence:
1. Activate the system by pressing both buttons on the wireless
transmitter simultaneously and holding for 3 seconds until
GREEN light illuminates.
2. The winch system is now operational.
3. Press the power IN button or power OUT button as needed.
Turn off sequence:
1. Deactivate the system by pressing both buttons on the
wireless transmitter simultaneously and holding for 3 seconds
until GREEN light turns off.
This WARN Wireless Control System has
been designed
to minimize interference
from other sources of radio.
CAUTION
TO AVOID MINOR OR MODERATE INJURY:
• Always be aware that obstacles and other
radio transmission sources may affect
performance.
• Always insure the matching WARN
transmitter is closer to its receiver
than other transmitters in use during
winching.
Press and hold both
buttons for 3 seconds to
deactivate the wireless
system.
CAUTION
TO AVOID MINOR OR MODERATE INJURY:
• Always use handlebar switch or
wired remote when intermittently
“jogging” winch.

PROGRAMMING THE RECEIVER
The hand held remote (transmitter) is programmed from the
factory to communicate with your specific receiver. Under
normal circumstances programming will not be necessary.
However, any replacement remote must be programmed to
communicate with your receiver. Use the following procedure:
1. Insure the system is properly installed and connected.
2. Turn the ATV ignition key to ON.
3. Activate the system by pressing and holding both buttons
until the GREEN LED lights up.
4. Press and hold the receiver programming button for at least
five (5) seconds until the RED LED on the receiver lights up
and stays on.
5. Release the programming button.
6. Press the power IN button on the remote for at least one
(1) second until the RED LED on the receiver turns off.
Programming is now complete.
NOTE: Only one remote can be programmed for each receiver.
WARRANTY
Please refer to the warranty sheet enclosed with your winch for
details.
REPLACEMENT PART NUMBERS
Ordering information: Parts may be obtained through your local
dealer or distributor.
Part Number Description
PN 90290 Receiver Module/Wiring Harness
PN 74524 Holster
PN 74520 Replacement transmitter (remote)
The above list represents the most commonly requested
replacement parts. A full listing of replacement and service parts
are available.
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
• Never attempt to service components
inside transmitter or receiver.
• Always consult an authorized WARN
service center for service or warranty.
Programming LED
Programming button