Wilorton Holding MK-C-10-BM SERIES User manual

OPERATION & MANUAL
MOBILE WASHERS
MK-C-10-BM SERIES
Live Line Insulator Washing Unit Model MK-C-10-BM
Wilorton Holding Inc.
Mail Address: c/o Fiam SA Mercurio Bldg., 4th Floor, P.za Col. Bernasconi, nr 5 - 6830 Chiasso - Switzerland
T.+41(0)91 695 1070 - F.+41(0)91 682 6672
Email: [email protected]o - web: http://www.wilorton.com
1
MK-C-10-BM-317.1/1-EM

MK-C-10-BM
2
2
MK-C-10-BM-317.1/1-EM

LIST
OPERATION & MANUAL
1. TRUCK ASTRA HD 9 E64.42 6X4........................................................PAG 4
2. CRANE PM 15523.................................................................................PAG 6
3. REMOTE CONTROLLER RC400.........................................................PAG 150
4. BASKET TWO PEOPLE FIBER GLASS..............................................PAG 188
5. DIESEL ENGINE VM-D703TEO-F3S...................................................PAG 205
6. PUMP TMA 50-8/5-C/RA......................................................................PAG 287
7. JUNCTION BOX 00BBJBXA01...........................................................PAG 296
9. CONTROL PANEL BOARD CEP-461.................................................PAG 306
10. MAGNETIC LEVEL TOR B..................................................................PAG 315
11. HOSE REELS EP6030-23-24 .............................................................PAG 325
12. GENERATOR HONDA EU30is...........................................................PAG 328
13.
LIGHT TOWER....................................................................................PAG 400
14.
CONDUCTIVITY PEN PT1...................................................................PAG 392
8. JUNCTION BOX A9011030.................................................................PAG 304
3
MK-C-10-BM-317.1/1-EM

1.TRUCK
ASTRA HD 9 E64.42 6X4
4
MK-C-10-BM-317.1/1-EM

SEE
THE MANUAL OF THE TRUCK
UNDER
PASSENGER SEAT
5
MK-C-10-BM-317.1/1-EM

2.CRANE
PM 15523
6
MK-C-10-BM-317.1/1-EM

SERIE 15.5
- G129 -
Realised by Unistudio - Modena
Valid for models:
PM 15521
PM 15522 - PM 15522 LC
PM 15523 - PM 15523 LC
PM 15524 - PM 15524 LC
PM 15525
INSTRUCTION AND WARNINGS
Valid with the serial number
Code number: 4.150.915
Edition: 02/2013
G.129.0001
Original instructions in English
7
MK-C-10-BM-317.1/1-EM

GENERAL INDEX
1 General information .................................................................................................................................................... 1.1
1.1 - Purpose of the manual.................................................................................................................................................. 1.1
1.2 - Manufacturer’s details and machine identification data................................................................................................. 1.1
1.3 - Symbology .................................................................................................................................................................... 1.2
1.4 - Technical service........................................................................................................................................................... 1.3
1.5 - Enclosed documentation............................................................................................................................................... 1.3
1.6 - Disclaimer ..................................................................................................................................................................... 1.3
2 Technical information ................................................................................................................................................. 2.1
2.1 - Description of the crane ................................................................................................................................................ 2.1
2.1.1 - Basic crane main parts ................................................................................................................................................. 2.1
2.1.2 - Basic crane LC main parts............................................................................................................................................ 2.3
2.2 - Conditions of use .......................................................................................................................................................... 2.5
2.2.1 - Designated use ............................................................................................................................................................. 2.5
2.2.2 - Inadmissible uses.......................................................................................................................................................... 2.5
2.3 - Control and limiting devices .......................................................................................................................................... 2.6
2.3.1 - Momentum limiting device............................................................................................................................................. 2.6
2.3.2 - Rotation locking and limiting device .............................................................................................................................. 2.6
2.3.3 - Load support valves...................................................................................................................................................... 2.7
2.3.4 - Stabiliser valve .............................................................................................................................................................. 2.7
2.3.5 - Emergency stop device................................................................................................................................................. 2.7
2.3.6 - Load gauge ................................................................................................................................................................... 2.8
2.3.7 - Signal lamp and buzzer................................................................................................................................................. 2.8
2.3.8 - Stabilisation controller ................................................................................................................................................... 2.9
2.3.9 - Locking devices for transit on the roads........................................................................................................................ 2.10
2.4 - Safety recommendations and information..................................................................................................................... 2.11
2.5 - Accessories................................................................................................................................................................... 2.15
2.5.1 - Additional crossmember................................................................................................................................................ 2.15
2.5.2 - Manual extensions .............................................................................................................................................. 2.17
2.5.3 - Raised control station.................................................................................................................................................... 2.19
2.5.4 - Winch ............................................................................................................................................................................ 2.20
2.6 - Noise level..................................................................................................................................................................... 2.25
2.7 - Vibrations ...................................................................................................................................................................... 2.25
2.8 - Gas emissions............................................................................................................................................................... 2.25
2.9 - Electromagnetic compatibility........................................................................................................................................ 2.25
2.10 - Residual dangers .......................................................................................................................................................... 2.25
8
MK-C-10-BM-317.1/1-EM

3 Safety ........................................................................................................................................................................... 3.1
3.1 - Safety regulations ......................................................................................................................................................... 3.1
3.2 - Operator’s qualifications and behaviour ........................................................................................................................ 3.8
4 Handling, lifting and fitting......................................................................................................................................... 4.1
4.1 - Handling and lifting........................................................................................................................................................ 4.1
4.1.1 - Lifting the crane with a hook ......................................................................................................................................... 4.2
4.1.2 - Locking devices............................................................................................................................................................. 4.2
4.2 - Storage.......................................................................................................................................................................... 4.3
4.3 - Fitting ............................................................................................................................................................................ 4.3
4.4 - Fitting the manual extension ......................................................................................................................................... 4.4
4.5 - Fitting the hook.............................................................................................................................................................. 4.5
4.6 - Tackle installation .......................................................................................................................................................... 4.6
4.6.1 - Fitting the tackle on the crane ....................................................................................................................................... 4.6
5 Information about adjustments ................................................................................................................................. 5.1
6 Usage instructions...................................................................................................................................................... 6.1
6.1 - Controls......................................................................................................................................................................... 6.1
6.1.1 - Crane control symbols .................................................................................................................................................. 6.1
6.1.2 - Controls and signals/gauges located in the truck cab................................................................................................... 6.3
6.2 - Radio control ................................................................................................................................................................. 6.4
6.2.1 - "SCANRECO MINI" radio control.................................................................................................................................. 6.4
6.2.2 - HETRONIC radio control............................................................................................................................................... 6.8
6.2.3 - Radio control operation check....................................................................................................................................... 6.12
6.2.4 - Radio control stop due to power failure......................................................................................................................... 6.12
6.2.5 - Radio control maintenance ........................................................................................................................................... 6.12
6.3 - Work sectors ................................................................................................................................................................. 6.13
6.3.1 - Electrical and mechanical rotation control devices ....................................................................................................... 6.14
6.3.2 - Stabilisation control device (TYPE 1)............................................................................................................................ 6.15
6.3.3 - Stabilisation control device (TYPE 2)............................................................................................................................ 6.16
6.3.4 - Stabilisation control device (TYPE 3)............................................................................................................................ 6.17
6.3.5 - Stabilisation control device (TYPE 4)............................................................................................................................ 6.19
6.3.6 - Stabilisation control device (TYPE 5)............................................................................................................................ 6.21
6.3.7 - Raised control station control device ............................................................................................................................ 6.23
6.4 - Crane stabilisation......................................................................................................................................................... 6.24
6.4.1 - Stabilisation procedure.................................................................................................................................................. 6.24
9
MK-C-10-BM-317.1/1-EM

GENERAL INDEX
6.4.2 - Stabilisation controls ..................................................................................................................................................... 6.25
6.4.3 - Manual adjustable stabiliser.......................................................................................................................................... 6.26
6.4.4 - Hydraulic adjustable stabiliser....................................................................................................................................... 6.27
6.5 - Working position of the crane........................................................................................................................................ 6.28
6.6 - Checking the efficiency of the control and limiting devices ........................................................................................... 6.29
6.6.1 - Checking the emergency stop button............................................................................................................................ 6.29
6.6.2 - Checking the hydraulic moment limiter ........................................................................................................................ 6.29
6.6.3 - Checking the rotation limiter (fig. 6.6.2)......................................................................................................................... 6.30
6.6.4 - Checking the rotation block (fig. 6.6.2) .......................................................................................................................... 6.30
6.6.5 - Checking the rotation limiter with stabilisation control device ....................................................................................... 6.30
6.6.6 - Checking the load maintenance valve........................................................................................................................... 6.31
6.7 - Lifting and moving the load ........................................................................................................................................... 6.31
6.8 - Crane resting position ................................................................................................................................................... 6.32
6.9 - Crane destabilisation and circulation on the roads ....................................................................................................... 6.33
6.9.1 - Crane destabilisation..................................................................................................................................................... 6.33
6.9.2 - Circulation on the roads ................................................................................................................................................ 6.33
6.10 - Lock situations and manoeuvres permitted................................................................................................................... 6.34
6.10.1 - Crane lock due to momentum limiting device trigger .................................................................................................... 6.34
6.10.2 - Winch lock..................................................................................................................................................................... 6.34
6.11 - Failure situations ........................................................................................................................................................... 6.35
6.11.1 - Momentum limiting device failure .................................................................................................................................. 6.35
6.11.2 - Hydraulic power failure.................................................................................................................................................. 6.35
6.11.3 - Electric power failure..................................................................................................................................................... 6.35
6.11.4 - Radio control failure ...................................................................................................................................................... 6.36
6.12 - Use of the load limiter for manual extensions ............................................................................................................... 6.36
7 Maintenance ................................................................................................................................................................ 7.1
7.1 - Regular checks ............................................................................................................................................................. 7.1
7.2 - Checking the condition of the hoses ............................................................................................................................. 7.2
7.3 - Checking the hosing guards.......................................................................................................................................... 7.2
7.4 - Checking for oil leaks from the hydraulic system .......................................................................................................... 7.3
7.5 - Checking the hydraulic oil level ..................................................................................................................................... 7.3
7.6 - Structure inspection ...................................................................................................................................................... 7.4
7.7 - Pulley check .................................................................................................................................................................. 7.4
7.8 - Cable check .................................................................................................................................................................. 7.4
7.9 - Cable lubrication ........................................................................................................................................................... 7.4
10
MK-C-10-BM-317.1/1-EM