WilTec 30560 User manual

Operation Manual
Car Battery Jump Starter Booster
30560/ 30562
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities, please contact us.

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The information contained in this document may alter at any time without previous notice. It is prohibited
to copy or spread any parts of this document in any way without prior written allowance. All rights re-
served.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
Send an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
Do you wish to pick goods up? Our pick-up address is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
Germany
To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously or
placing your order via the webshop.
E-mail: [email protected]
Tel:[phone]
Fax: [phone]
To return orders for exchange, repair or for other purposes, please use the following address. Attention!
To allow for a smooth execution of your complaint or return, it is important to contact our customer
service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: [e-mail]
Tel:[phone]
Fax: [phone]

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Introduction
Thank you for purchasing this quality product. To minimize the risk of injury we urge that our clients
take some basic safety precautions when using this device. Please read the operation instruc-
tions carefully and make sure you have understood its content.
Keep these operation instructions safe.
Notes
•Switch the jump starter OFF before connecting the connection cables to the battery to avoid
dangerous sparking from happening.
•Before removing the battery clamps from the battery, switch the device off.
•As explosive gasses can create during the charging process fire and sparking, etc. needs to be
avoided!
•The red battery clamp is connected to the positive terminal and the black clamp to the negative
terminal –never switch them around!
•Never use the jump starter if the charging cables or clamps are damaged. Do not shake or push
against the cables when charging.
•Never try to charge a frozen battery!
•Only use the fuse delivered in this device –never exchange it for a bigger one!
•Before charging the battery, please clean it and check the battery voltage.
•Please note that the attached battery needs at least 50 Ah and may not exceed 750 Ah (Booster
430) or 800Ah (Booster 630).
Safe Handling of Batteries
When handling the battery it is important to wear protective glasses and gloves! Touching the battery
acid with skin, eyes or clothing needs to be avoided at all times, as it is extremely corrosive. If battery
acid gets into the eyes they need to be swilled out immediately with a lot of water. Consult a doctor
immediately after swilling your eyes out. Acid splashes on the skin need to be washed off with water
and soap immediately. On clothing the acid can cause holes.
Do not stand the battery charger on flammable undergrounds whilst charging! The device warms up
when being used, place the device so it is able to cool down and has enough airflow. Never cover the
airing holes! The charging device is only allowed to be used indoors. The device needs to be kept away
from dampness and humidity. If the device should get wet there is a danger of being electrocuted. When
charging the battery, small amounts of gasses from the battery acid escape. This is normal. The gas
rises with bubbles, which can pop and cause battery acid to splash around the battery. It is important to
follow the notes of the device at any time to avoid sparks from creating which can inflame the gasses
(oxhydrogen gasses) and make them explode. Also, the device may not be used around open flames.
Do not smoke when handling the battery. Ensure the air circulation is flowing well, as the gas can ex-
plode easily.
Please note: Only charge common 12 or 24 volt lead-acid batteries. Do not charge batteries which are
not rechargeable. Only intact batteries can be charged. The charging duration depends on the level of
charge of the battery. The level can be determined by measuring the density of acid with a common
battery hydrometer. If you have a permanently sealed, maintenance-free battery, this may not be
opened. With this type of battery it is not required and possible to check the acid or correct it. To be able
to charge the battery, all closure caps of the battery cells, which can be removed should be taken off.
As shown in the illustration: The level of acid should then –if required –be checked. The acid level for
an empty battery should be 0.5 –1 cm above the lead strip in the battery cells. If this is not the case,
distilled water needs to be refilled. Under no circumstances tap water can be used. The more advanced
the charging progress is, the higher the level of acid will rise. To ensure the battery will not overflow, the
acid may not be filled up to the maximum marking. The lids are only allowed to be placed on the battery
again after the charging process is entirely finished. This is the only way of gasses created during charg-
ing are able to escape. A leak of minimal amounts of acid during charging is unavoidable.

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Working Principle
When the battery is being charged, the charging current is dependant on the type of battery. Generally
it it is above c. 10% of the max. current of the battery.
Charging Time
The charging time depends on the battery. A rule of thumb is
charging time = battery capacity / charging current
During the charging process the charging current will continue to drop, Extending the charging time by
at least ¼ longer. The battery charger can charge one or multiple batteries at the same time, which
again extends the charging time when multiple batteries are charged at once.
If you wish to start a vehicle with the booster, please note:
1. If the engine is bigger it makes sense to boost charge it for 15 minutes prior to trying to restart
it.
2. In case you wish to start a diesel engine, let the glow plugs preheat, before trying to start the
engine.
For charging connect the red battery clamp with the positive terminal and the black clamp with the neg-
ative terminal –never switch them around!
Connect the connection cables of the charger with the battery. Connect the red cable (+) with the positive
terminal (+) of the battery and the black cable (–) with the negative terminal (–) of the battery. If the
battery is still in the vehicle connect the black cable (–) with the engine block, functioning as grounding.
Ensure that the ignition and all electrical equipment parts are switched off. (If the vehicle has positive
mass, connect the red cable (+) with the engine block.)
Operation of the -230, -330 and -430 Series Boosters
•First of all choose the right battery voltage (12 V or 24 V), the connect the first battery clamp
with the battery pole.
•Switch rocker "2" onto on CB and switch "4" onto MIN or MAX, then switch "3" on “1–normal
charge” or “2–boosted charge”.
•Then turn the charger on by pushing the main switch "1" onto “I–on”, which will start the charg-
ing process.
•If you wish to start a car engine, then push switch "2" onto START, then push switch "1" onto “I
–on”, charge the battery for 2 minutes. Then disconnect the charger from the battery and try
starting the car engine for max. 4 –5 seconds. If the engine does not start after 3 –4 tries, wait
10 more minutes before trying to boost charge the car battery again.

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Operating switch (2): CB charge battery ("start")
Operating switch (3) 1/2 (I/II):
1= normal charging, 2= fast charging
(This switch is only used for charging purposes, when starting this switch has no function)
Operating switch (4) MIN/ MAX:
When starting switch to MAX.
When charging: MIN will charge in boost phase (when batteries with a big capacity are deep discharged
and turned onto the more powerful charging options (2or MAX), it can happen that the overload protec-
tion steps in). In this case charge the battery for a short period on MIN option, if the battery charges
without any disruptions it can be switched onto MAX.
Control Panel Description

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Operation of the -530 and -630 Series Boosters
•First of all choose the right battery voltage (12 V or 24 V), the connect the first battery clamp
with the battery pole.
•Switch the operating switch (1) on "1", "2" or "3" for a normal speed charging.
•On "4", "5" and "6" the charging process is supported by the timer.
•If you wish to start a car engine via the booster, then turn operating switch (1) onto START,
charge the battery for 2 minutes. Then disconnect the charger from the battery and try starting
the car engine for max. 4 –5 seconds. If the engine does not start after 3 –4 tries, wait 10 more
minutes before trying to boost charge the car battery again.
Control Panel Description

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Circuit Diagram

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Disposal regulations
EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were imple-
mented in the law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out
wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the
domestic waste.
The companyWilTec Technik GmbH has been registrated in the German registry EAR under the WEEE-
registration number DE45283704.
Disposal of used electrical and electronic appliances
(intended for use in the countries of the European Un-
ion and other European countries with a separate col-
lection system for these appliances).
The logo on the article or on its packaging points out
that this article must not be treated as normal house-
hold waste but must be disposed to a recycling collec-
tion point for electronic and electrical waste equipment.
By contributing to the correct disposal of this article you
protect the environment and the health of your fellow
men. Environment and health are threatened by inap-
propriate disposal.
Materials’ recycling helps reduce the consumption of raw materials.
Additional information on recycling this article can be provided by your local community, municipal waste
disposal facilities or the store where you purchased the article.
Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.