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WisElement WiseMining SATO User manual

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Sato
Mining Boiler
Installation & Technical Manual
A WisElement Trademark
8 Rue du Bois Briand
44300 Nantes
wisemining.io
Installation and technical Manual
1
Installation and technical Manual
Contents Page:
___________________________________________________________________________
Content 2
Introduction 3
Safety 4
Installation: Dimensions 5
Installation: General 6
Hydraulic Schematic 8
Installation Plumbing 9
Electrical Connection 9
Internet Connection 10
Commissioning 11
Upgrading Mining Equipment 11
Annual Servicing 12
Other Servicing 12
Guarantee 13
Troubleshooting 13
Technical Data 14
Environmental Protection and Disposal 15
Energy Savings 15
1.Content
● 1 Sato
● 5 Cartridges
● 2 x 3m ethernet cable
● 2 x 5L Heat Transfer Liquid
(3M Novec 7200)
● 1 T&P Relief valve
● 2 Solenoid Valve
● 1 Drain Valve
● 3 inspection door joints (for
maintenance)
- Optional :
❏ASIC Hashboards
❏ASIC Controlboards
❏2 x PLC Socket
2
Installation and technical Manual
2.Introduction
Thank you for specifying the Sato Assistant Boiler (hereafter referred to as Sato) from
WiseMining.
Sato is an electrically heated direct acting self modulating boiler assistant that is designed for
domestic heating purposes,
Sato consists of an electric heating evaporator and an indirect hot water cylinder with the
necessary safety devices.
Sato also has an inbuilt programmer that allows you to set your heating and hot water
temperature.
This appliance is not intended for use by persons (including children with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge) unless they have been
given supervision or instruction concerning use of the appliance by the person responsible for
their safety.
Children should be supervised to ensure they do not play with the appliance.
The product may only be used for the heating of boiler water and for DHW heating. Any other
use is considered inappropriate. We assume no liability for damage occurring due to non
permitted use.
● WiseMining reserves the right to make changes to the specifications or design when
necessary. This document will then be updated. Make sure you are in possession of the
more recent one.
● All boiler’s assistants come with a 20 years warranty that covers all defects originating
from faulty materials and workmanship in the manufacture of Sato, except concerning
mining materials and electronical parts.
● The warranty covers the replacement of any faulty parts and labour costs.
● The warranty will not cover any damage to Sato from poor or incorrect installation work.
● The warranty will not cover any call out charges that have not been authorised by
WiseMining.
● The warranty will not cover water leaks into Sato. All plumbing joints must be checked.
● A magnesium anode is fitted to Sato and must be replaced at least annually.
● Failure to replace the magnesium anode may result in appliance damage, this will not be
covered under warranty.
● Take care when handling Sato not to cause any damage to the unit.
● Sato must be stored in a dry place.
● Care must be taken when installing Sato to make sure the floor area will take the
appliance’s full weight when full.
● Minimum clearances must be adhered to.
3
Installation and technical Manual
3.Safety
Please read and understand these instructions before installing Sato. Failure to comply with
instructions may result in material damage and personal injury, including possible loss of life. System
functioning should be explained to the customer and all instructions left with them for future reference.
● Sato must be installed in accordance with the manufacturer’s instructions and all relevant
regulations in force at the time of installation.
● Sato must be installed into a sealed (pressurised) primary system.
● Sato’s hot water cylinder is indirectly heated by the evaporator through a heat exchanger
located within the unit.
● Please note a load check should be taken into consideration when installing high output
electrical appliances.
● The use of an Off-Peak tariff is not recommended since it will reduce mining/heating time.
Sato is designed to run 24/24h
● When manipulating electrical connections, the electric supply should be turned off.
●Sato’s Domestic Hot Water Cylinder is of the UNVENTED type. Its installation is subject to
Building Regulation G3 (England and Wales), Technical Standards for (Scotland) or Building
Regulation (Northern Ireland). The Installation must be carried out by a competent person
qualified to do so.
This appliance must be fitted in accordance with the following instructions:
- The Local Building Regulations
- The Building Regulations
- The Building Standards, (Scotland-consolidated) Regulations.
- Local water bylaws.
Manipulating the thermic liquid :
- The thermic liquid used in Sato is a product made by 3M, the Novec 7200.
- This product is harmless for humans and has zero ozone depletion potential and other
favorable environmental properties.
- Meanwhile, this product is considered Hazardous to the Aquatic Environment. It should
therefore not be disposed of in the environment.
Extract from 3M Safety Data Sheet
Inhalation: No need for first aid is anticipated.
Skin contact: Wash with soap and water. If you feel unwell, get medical attention.
Eye contact: No need for first aid is anticipated.
If swallowed: Rinse mouth. If you feel unwell, get medical attention.
Do not eat, drink or smoke when using this product. Wash thoroughly after handling. Avoid release to the
environment. Avoid contact with oxidising agents (eg. chlorine, chromic acid etc.) No smoking: Smoking
while using this product can result in contamination of the tobacco and/or smoke and lead to the
formation of hazardous decomposition products. Keep away from sparks/flames/extreme heat
4
Installation and technical Manual
4.Installation: Dimensions
All dimensions are displayed in millimeters.
WiseMining reserves the right to change those dimensions. Be sure to always have the latest version
of this manual.
Note: Please take care to leave enough space at the front and on the left side of the boiler for routine
maintenance!
➢Remove the boiler packaging checking the contents are correct.
➢Take care when lifting the boiler not to cause damage to the outer casing.
➢Due to the weight of the product the use of a handling device will be required.
➢The boiler should be handled by a minimum of two persons with a handling device.
➢Lift the boiler by the internal frame only, do not lift by pipes.
➢Stooping should be avoided and protective clothing worn.
➢Packaging is recyclable and should be disposed of appropriately.
5
Installation and technical Manual
5.Installation: General
1. General:
The boiler must be installed by a professional
plumber or heating engineer and must be
connected to the public low voltage network by
a competent person. WiseMining will not be
held responsible for faulty installations which
are performed by unqualified tradespeople.
2. Pipe Connections:
Every Sato has 22mm Compression pipe
connections that are clearly marked. Please
note that the boilers are supplied with blank
plugs for transit purposes that must be
removed before fitting. Mains Inlet, Hot Outlet,
Flow & Return connections are clearly marked
on the external case, under no circumstances
should these connections be reversed. If hot
capillary joints are to be used, these joints
must be made before connections to the boiler
are done.
3. Isolation Valves:
We recommend that full bore isolation valves
are fitted on the Flow, Return & Main Water
Supply Pipework. Such valves must be full
bore and not “ball valves”. The installation of
ball valves in the flow and return pipework will
reduce the flow rate through the boiler.
4. Boiler sizing:
Calculate the optimum mining power using the
forecasting tool on wisemining website. Check
with the wisemining team if doubts arise.
5. Insulation
Where practical, and if at all possible, we
recommend that all pipework be insulated..
This is to reduce heat loss and reduce high
cupboard temperatures from exposed
pipework.
6. Water Quality
In the presence of softener, the TH should
never be below 100ppm, preferably maintain a
value between 120 and 150ppm.
Maintain a PH greater than or equal to 7.
Limit the chloride level to 30mg/l.
6. Water Connections
Provisions must be made for the replacement
of water lost from the heating system (sealed
systems). There must be no direct connection
between the heating loop and the main water
supply. When mains water is required to fill the
system directly, all local water bylaws must be
observed, and any connection made must be
disconnected after use.
7. System pressures
All water tanks are tested to 6.0 bar. The
normal working pressure of the water tank
should be set to approx 2 / 2.5 bar. The heat
exchanger connected to the heating circuit is
designed to support 4 bars. Normal working
pressure inside should be set to approx 1 / 1.5
bar. All sealed systems should comply with the
relevant building regulations and standards,
including BS EN 13831 – Specification for
Expansion Vessels.
Please note: In order to protect the boiler, it is
imperative that the pre-installed magnesium
anode is removed and replaced at least
annually. Failure to carry out this action will
reduce tank lifespan.
8. System types
Sato can be used in various system designs.
Please refer to WiseMining for more details.
Note :
The current setup should be fully drained
(water tank and heating circuit) before
starting Sato’s installation.
6
Installation and technical Manual
1 - Hot Water Outlet (¾”)
2- Cold Water Inlet (¾”)
3 - Heating Circuit Outlet (¾”)
4 - Heating Circuit Inlet (¾”)
5 - Mining Drawer
6 - ASIC Cartridge
7 - ASIC Power Unit
8 - Hot Water Cylinder
9 - Evaporator
1 - Heat Circuit Exchanger
2 - Evaporator Chimney
3 - Condensate Return
4 - Drain Outlet
All plumbing connectors are BSP-3/4".
7
Installation and technical Manual
6.Hydraulic Schematic
1 - Drain Valve
2 - T&P Relief valve + Tundish
3 - Solenoid Valve
4 - Previously Installed Water Tank (Not Included)
5 - Previously Installed Boiler (Not Included)
6 - Previously Installed Pump (Not Included)
7 - Previously Installed Expansion Vessel (Not Included)
8 - Isolating valves (1 included)
Note : Primary return water temperature should not be more than 50°C. In fact, it should be as
low as possible. If it is higher than the temperature in Sato’s water tank, solenoid valves will be used
to divert the heating circuit and bypass Sato’s heat exchanger. This will then reduce mining time.
8
Installation and technical Manual
7.Installation Plumbing
Before any maintenance, make sure that the evaporator is fully closed. No water must ever get
into the evaporator tank which would cause damage to the mining equipment.
Water supply requirements:
Sato’s hot water cylinder operates at 2 / 2.5 bar (controlled by the inlet set) and is capable of
delivering over 50 litres per minute. The maximum possible water demand should be assessed by
taking into consideration that both hot and cold services are supplied simultaneously from the mains.
In order to meet the most common heating setup’s flow rate in domestic houses, Sato’s inlet
and outlet are BSP-¾”.
Cold mains pipework:
1. Run the cold water mains pipework to the location of the Sato. Take care not to run cold pipes close
to hot pipework as this will cause thermal transfer.
2. Install an isolating valve (not supplied) before the cylinder inlet and the T&P Relief valve. This will
allow you to stop the main water flow when draining Sato’s tank for maintenance.
3. Allow space for a 22mm x 22mm x 15mm tee and a valve between the solenoid valve and the
heating circuit inlet connection for the heating system filling/draining loop. The valve must be closed
after the system has been commissioned. It should only be opened when a draining of the heating
loop is required.
8.Electrical Connection
ALL ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED ELECTRICIAN.
Load check must be taken into consideration when installing high power boilers. This will be carried
out by a qualified electrician.There may be an additional requirement to upgrade the incoming main
fuse supplying the property if other high power devices are used within the property. All boilers must
be protected at the meter position with a 30mA double pole RCD with a minimum of 3mm contact
separation accompanied by a suitably rated MCB. If the boiler is not fitted local to the meter position
then an additional isolation switch must be fitted local to the boiler for each supply. If the property is
prone to lightning strikes or power cuts it is recommended to install a suitable surge protection device
to the boiler supply. This will reduce the risk of damage to the boiler electronics during these events.
THIS APPLIANCE MUST BE EARTHED.
After completion of all electrical works, an electrical safety check should be carried out i.e. short
circuit, earth continuity, resistance to earth and polarity check, and all relevant Test Certificates
completed and issued to the customer.
Never open the side cover of the boiler until all power supplies to the boiler have been
disconnected.
ELECTRICAL CONNECTIONS:
The electrical supply cables can be routed into the boiler from the evaporator’s back side. Cable
grommets are supplied and fitted to the boiler's cable entry point. All cables should be secured to
meet current regulations.
9