Wittenstein Alpha Cyber Simco Drive 2 User manual

5022-D057946 Revision: 02
cyber®simco®drive 2
Operating manual

cyber®simco®drive 2 operating manual
Revision: 02 5022-D057946 en-1
deutsch
english
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Revision history
Revision
Date
Comment
Chapter
01
16/04/2020
New version
All
02
16/07/2020
Connection diagrams, standards
6.3, 6.4,
6.5.1,
6.6, 10.2,
10.4
Technical support
In the event of technical questions, contact the following address:
WITTENSTEIN cyber motor GmbH
Sales
Walter-Wittenstein-Str. 1
D-97999 Igersheim
Tel.: [phone]
Fax: [phone]
Email: [e-mail]
If you have any questions about installation, commissioning or optimization,
please contact our support hotline.
WITTENSTEIN cyber motor GmbH support hotline
Tel.: [phone]
In the event of technical malfunctions, contact us at the following address:
WITTENSTEIN cyber motor GmbH
Customer Service
Walter-Wittenstein-Str. 1
D-97999 Igersheim
Tel.: [phone]
Email: [e-mail]
Copyright
© WITTENSTEIN cyber motor GmbH 2020
This documentation is copyright protected.
WITTENSTEIN cyber motor GmbH reserves all the rights to photo-mechanical reproduction,
copying, and the distribution by special processes (such as computers, file media,
data networks), even in parts.
Subject to technical and content changes without notice.

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Contents
1About this manual 4
1.1 Signal words 4
1.2 Safety symbols 5
1.3 Structure of the safety
information 5
1.4 Information symbols 5
2Safety 6
2.1 Approvals 6
2.1.1 CE conformity 6
2.1.2 Conformity with TÜV NRTL 7
2.1.3 Safety conformity (STO) in
accordance with the Machinery
Directive 7
2.2 EC directives 8
2.3 Commissioning 8
2.4 Hazards 8
2.5 Personnel 8
2.6 Intended use 8
2.7 Improper use 9
2.8 Risks 9
2.8.1 Prohibited movements 9
2.8.2 Dangerous temperatures 9
2.8.3 General safety instructions 10
3Description of the simco®drive 11
3.1 Identification of the drive
amplifier 11
3.2 Code 12
3.3 Electrical data 12
3.4 Description of the simco®drive
series 13
3.4.1 Integrated safety 13
3.4.2 Digital regulation 13
3.4.3 Inputs and outputs 13
3.4.4 Environmental conditions 13
3.5 Requirements for cables and
wiring 14
3.6 STO safety function 14
4Transport and storage 15
4.1 Scope of delivery 15
4.1 Packaging 15
4.2 Transport 15
4.3 Storage 15
5Mechanical installation 16
5.1 Safety instructions 16
5.2 Device version IP65 decentral
SIM20xxD-FC... 16
5.2.1 IP65 dimensions 16
5.2.2 IP65 mounting options 17
5.2.3 IP65 installation space 17
5.2.4 IP65 mounting position 17
5.2.5 IP65 ventilation / cooling 17
5.2.6 IP65 Environmental conditions
for vibration/shock 17
5.3 Device version IP20 central
SIM20xxD-CC... 18
5.3.1 IP20 Dimensions 18
5.3.2 IP20 mounting options 19
5.3.3 IP20 disassembly 19
5.3.4 IP20 installation space 19
5.3.5 IP20 Environmental conditions
for vibration/shock 19
5.3.6 IP20 mounting position 20
5.3.7 IP20 ventilation / cooling 20
6Electrical installation 21
6.1 Safety instructions 21
6.2 Installing the electrical
connections 21
6.3 Requirements for power
adapters and supply voltage 22
6.4 Connection assignments device
version IP65 decentral
SIM20xxD-FC... 23
6.4.1 Overview of IP65 plug
connections 23
6.4.2 IP65 Connection diagram 23
6.5 Earthing and functional earth 26
6.5.1 X1: Power supply 26
6.5.2 X2: CANopen fieldbus interface
(output) 27
6.5.3 X3: CANopen fieldbus interface
(input) 27
6.5.4 X2/X3:Fieldbus interface
EtherCat, PROFINET,
EtherNet/IP and SERCOS III 28
6.5.5 X4: USB diagnostic interface 28
6.5.6X5: Digital inputs and outputs 29
6.5.7 X6: Resolver 30
6.5.8 X7: Encoder 30
6.5.9 X8: Motor connection 31
6.6 Connection assignments
device version IP20 central
SIM20xxD-CC... 32
6.6.1 Overview of IP20 plug
connections 32
6.6.2 IP20 connection diagram 32
6.6.3 Earthing and functional earth 35
6.6.4 IP20 shield connection 35
6.6.5 X1/X2: Power supply 36
6.6.6 X3: Resolver 37
6.6.7 X4: Encoder 38
6.6.8 X5: USB 38
6.6.9 X6/X7: Fieldbus interface
CANopen 39
6.6.10 X6/X7:Fieldbus interface
EtherCat, PROFINET,
EtherNet/IP and SERCOS III 39
6.6.11 X8: Digital I/O 40

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6.6.12 X10: Motor / brake /
temperature connection 41
6.7 Fuses 42
6.7.1 Fuses on device version
decentral IP65 42
6.7.2 Fuses on device version
central IP20 42
6.7.3 Motor circuit protection 42
7Startup and operation 43
7.1 Safety instructions 43
7.2 Startup software 43
7.3 Displays on the drive amplifier 44
7.3.1 LED codes DS 45
7.3.2 LED codes MS 45
7.3.3 LED codes NS 46
8Maintenance and disposal 48
8.1 Maintenance work 48
8.1.1 Maintenance 48
8.1.2 Cleaning 48
8.1.3 Visual inspection 48
8.1.4 Repairs 48
8.2 Disposal 48
9Appendix 48
9.1 Tightening torques 48
10 STO safety function
instructions 49
10.1 Installation space 49
10.2 STO wiring 49
10.3 Important information for
STO 49
10.4 Intended use of STO 50
10.5 Improper use of STO 50
10.6 Technical data and STO
pin assignment 50
10.7 STO pin assignment 50
10.7.1 STO device version IP65
decentral SIM20xxD-FC… 50
10.7.2 STO device version IP20
central SIM20xxD-CC… 51
10.8 Function description 52
10.8.1 Safe operation sequence 53
10.9 Functional check 53

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1 About this manual
This manual contains information which is necessary for the safe use of the drive amplifier
cyber® simco®drive 2, hereafter known as drive amplifier.
The operator must ensure that this operating manual is read through by all persons assigned
to install, operate, or maintain the drive amplifier, and that they fully comprehend it.
If this manual is supplied with amendment sheets (e.g. for special applications), then the
information in the amendment is valid. Contradictory specifications in this manual are
therefore void.
The operator must ensure that this operating manual is read through by all persons assigned
to install, operate, or maintain the drive system, and that they fully comprehend its content.
Store this manual within reach of the drive amplifier.
Inform colleagues who work in the area around the machine about the safety instructions
so that no one sustains injuries.
The original was prepared in German, all other language versions are translations of the
original instructions.
1.1 Signal words
The following signal words are used to indicate hazards, things that are forbidden and
important information:
This signal word indicates an imminent danger that will cause
serious injuries or even death.
This signal word indicates a potential hazard that could cause
serious injuries and even death.
This signal word indicates a potential hazard that could cause
minor or serious injuries.
This signal word indicates a potential hazard that could lead to
property damage.
A note without a signal word indicates application hints or
especially important information for handling the product.

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1.2 Safety symbols
General
danger
Hot surface
Electric
voltage
Electrostatically
sensitive
device
1.3 Structure of the safety information
Safety information in this manual has been structured according to the following template:
Explanatory text shows the consequences of disregarding this
information.
Instructive text uses direct address to indicate what to do.
1.4 Information symbols
The following information symbols are used:
Indicates an action to be performed
Indicates the results of an action
Provides additional handling information

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2 Safety
This operating manual, especially the safety instructions, and the rules and regulations valid
for the operating site must be observed by all persons working with the drive amplifier.
In addition to the safety instructions in this manual, also observe any legal and otherwise
applicable environmental and accident prevention rules and regulations (e.g. personal
safety equipment).
2.1 Approvals
2.1.1 CE conformity
The drive amplifier was tested in authorized testing laboratories in accordance with the
requirements of this documentation. Deviations and nonconformity with requirements in this
documentation mean that the drive amplifier may not fulfill statutory requirements under certain
circumstances.
The drive amplifier is in conformity with the following directives:
Machinery Directive (2006/42/EC)
Electromagnetic Compatibility (EMC) (2014/30/EU)
RoHS Directive (2011/65/EU)
In terms of interference immunity, the drive amplifier fulfills the requirement for the category
“second environment”(industrial environment).
In the area of interference emission, the drive amplifier fulfills the requirements for category C3.
In a residential environment, the drive amplifier may cause radio
interference, necessitating interference suppression measures such
as an external EMC filter.

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2.1.2 Conformity with TÜV NRTL
This drive amplifier is approved under the TÜV reference number 028-713169202-000 and
falls under the category Power Conversion Equipment.
Explanations:
NRTL: Approval according to standards of the United States in accordance with UL 61800-5-1
Approval according to national Canadian standards in accordance with C22.2 No.
274-13, 1st edition
NRTL Markings:
Maximum Altitude: 2000 m
Maximum Surrounding Air Temperature: IP20 45 °C, IP65 55 °C
These devices are intended to be used in a pollution degree 2 environment
Use minimum 90 °C copper wire
Integral Solid State short circuit Protection
Integral solid state short circuit protection does not provide branch circuit protection.
Branch circuit protection must be provided in accordance with the National Electrical
Code and any additional local codes
For Canada (CSA): Integral solid state short circuit protection does not provide branch
circuit protection. Branch circuit protection must be provided in accordance with the
Canadian Electrical Code, Part I
Use only UL listed Class G Fuse with a rating of minimum 300 Vdc and max fuse rating
of 25 A and an DC interrupt rating of 10 kA or higher, e.g. Bussmann SC-60.
Alternately use an UL listed fuse with an lower I²t rating of 25 kA and an Ip value of
10.5 kA
Tightening torque for factory wiring terminals: 0.5 Nm
These products are intended for operation within circuits not connected directly to the
supply mains (galvanically isolated from the supply, i.e. on transformer secondary).
This EUT is for use in non-hazardous locations, operated by qualified personell skilled
in its use.
This EUT shall be supplied with the specified rated voltages according to the user
manual.
The EUT fulfils the requirements of the tested standards only, if it is supplied with
a source that has a prospective short-circuit current of at least 5000 A.
2.1.3 Safety conformity (STO) in accordance with the Machinery Directive
The drive amplifier provides a two-channel, functionally safe STO function (Safe Torque Off).
The function disables the firing pulses of the power transistors so that the drive can be switched
safely to torque OFF.
The circuit design has been tested and subsequently assessed by TÜV Süd. According to that
assessment, the circuit design used for the “Safe Torque Off”safety function in the simco drive
series of drive amplifiers is suitable for meeting the requirements for SIL 3 in accordance with
EN 61508 and category 4 PLe in accordance with EN ISO 13849-1:2015.
The subsystems (drive amplifiers) are fully described in terms of safety by the following
characteristics:
Operating mode
EN 13849-1
EN 61508
PFHD[1/h]
Single-channel
PLd, cat 3
SIL 2
1E-10
Two-channel
PLe, cat 4
SIL 3
1E-10

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2.2 EC directives
The drive amplifier is subject to the following EC directive:
Machinery Directive (2006/42/EC)
Electromagnetic Compatibility (EMC) (2014/30/EU)
RoHS Directive (2011/65/EU)
Startup is prohibited within the scope of the EC directives until it has been determined that the
machine/system in which this drive amplifier is installed corresponds to the regulations within
these directives.
2.3 Commissioning
For installation in machines and systems, start of intended use of the drive amplifier
is prohibited until it has been determined that the machine or system complies with the
provisions of the EC Machinery Directive 2006/42/EC and the EC EMC Directive 2014/30/EU.
For use in residential areas, additional EMC measures are necessary.
It is the responsibility of the manufacturer of the machine or system to ensure that the limit
values, as stipulated by the EMC regulations, are adhered to.
2.4 Hazards
The drive amplifier has been constructed according to current technological standards and
accepted safety regulations.
To avoid danger to the operator or damage to the machine, the drive amplifier may be put
to use only for its intended usage (see chapter 2.6 “Intended use”) and in a technically flawless
and safe state.
2.5 Personnel
Only qualified technicians who have read and understood this manual may carry out work
on the drive amplifier.
Information on the drive amplifier, in particular the safety instructions, must be accessible to all
persons who work with the drive amplifier.
Qualified technicians are characterized by their education and training in the use of electronic
drive technology. They know the relevant standards and accident prevention regulations for
drive technology and can evaluate its use. Potential hazards are recognized immediately.
The local regulations (ICE, VDE, VGB) are known to the technicians and are taken into
account during their work.
In case of ambiguities and functions that are not described or not sufficiently described in the
documentation, the manufacturer or retailer must be contacted.
2.6 Intended use
The drive amplifiers are intended for operation of permanent magnet EC synchronous servo
motors with compatible feedback systems in industrial systems.
Other applications must first be approved by the manufacturer.
They are used in industrial environments. For use in residential areas, additional EMC
measures are necessary. The user must prepare a hazard analysis of the final product.

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2.7 Improper use
The drive amplifiers are not suitable for operation of motors other than EC synchronous
servo motors or motors with non-compatible feedback systems.
In addition, the following applications are excepted from intended use:
Life-sustaining medical devices
Applications in potentially explosive atmospheres
Use in nuclear plants
Use in airplanes
2.8 Risks
The manufacturer must strive to reduce residual risks associated with the drive amplifier
as much as possible by taking appropriate action. Nonetheless, known residual risks must
be taken into account for the risk assessment of machines and systems.
2.8.1 Prohibited movements
Prohibited movements can be caused by:
The failure or shut-down of safety monitoring
Software nonconformity in associated controllers or bus systems
Nonconformity during parameterization
Nonconformity in wiring
Limited reaction time of the controller
Operation outside of the specifications
Electromagnetic interference, lightning strike
Component failure
2.8.2 Dangerous temperatures
Dangerous temperatures on the surface of the device can be caused by:
Nonconformity in installation
Incorrect installation site
Nonconformity in electrical protection
Conductive pollution, condensation

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2.8.3 General safety instructions
Faulty electrical connections or unapproved, live components
can cause serious injuries and even death:
Have all electrical connection work performed by trained technicians
only. The valid standards and directives must be observed for this.
Only suitable tools may be used for connection work.
Immediately replace damaged cables or plugs.
Electrical connection work refers to all work on the electrical circuit for which faults and
associated hazards cannot be excluded.
Connecting the power and signal supply lines under voltage is not
permitted and can lead to machine damage, serious injury or even
death.
Make sure that the power supply unit is always in a voltage-free
state before connecting.
Separation of the power and signal supply lines under voltage
is not permitted and can lead to machine damage, serious injury
or even death.
Make sure that the drive is always in a voltage-free state before
disconnecting its power and signal supply.

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3 Description of the simco®drive
3.1 Identification of the drive amplifier
The name plate is fitted on the side of the drive amplifier.
Designation
Designation
A
Product designation
J
Intermediate circuit voltage UD
B
Type code
K
Maximum current Imax
C
Material number
L
Continuous stall current In
D
TÜV logo
M
PWM frequency
E
CE mark
N
Protection class
F
Data matrix code (DMC)
O
Ambient temperature
G
Bus interface
P
Manufacturer
H
Customer material number
Q
Service portal code
I
Calendar week and year of production
R
Serial number
Table 1: IP20 name plate
Designation
Designation
A
Product designation
J
Intermediate circuit voltage UD
B
Data matrix code (DMC)
K
Maximum current Imax
C
Type code
L
Continuous stall current In
D
Material number
M
PWM frequency
E
Bus interface
N
Ambient temperature
F
Serial number
O
Protection class
G
Calendar week and year of production
P
Service portal code
H
TÜV logo
Q
Manufacturer
I
CE mark
R
Customer material number
Table 2: IP65 name plate
R
B
C
D
E
K
G
I
F
A
H
O
J
P
L
M
N
Q
B
C
D
E
K
G
I
F
A
H
O
J
P
L
M
N
R
Q

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3.2 Code
Using the following code, the properties of the drive amplifier can be determined.
Hardware:
Image 3.1: Hardware code
Firmware:
Image 3.2: Firmware code
3.3 Electrical data
Electrical data
Unit
SIM2007D
SIM2015D
Nominal supply voltage, intermediate circuit
V DC
48
48
Nominal power
W
375
750
Intermediate circuit voltage
V DC
12 ... 60
12 ... 60
Logic power supply
V DC
12 ... 60
12 ... 60
Current consumption of logic supply
mA DC
< 250
< 250
Nominal output current of the output stage
Aeff
7.51
151
Peak output current of the output stage
(for 5 s)
Aeff
15
30
Clock frequency of the output stage
kHz
16
16
Electrical rotary field frequency
Hz
0 ... 1000
0 ... 1000
Table 3: Electrical data
1In the case of the mounting position described in chapter 5 and a PWM frequency of 16 kHz, the nominal output
current is achieved. The nominal output current may reduce considerably in the case of other mounting positions.

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3.4 Description of the simco®drive series
WITTENSTEIN cyber® simco®drive 2 is an intelligent drive amplifier series for sine-
commutated servo motors with a continuous power of up to 750 W and a peak output of up
to 1.5 kW.
The different types of housing in the simco®drive series allow for a high degree of flexibility
in installation.
The housing with protection class IP65 enables decentralized assembly, so that the drive
technology can be integrated modularly and flexibly in the machine structure, reducing wiring.
The drive amplifier with protection class IP20 on the other hand is designed for central
installation in the control cabinet.
Depending on the device version, CANopen according to DS402, EtherCAT with CoE,
PROFINET RT/IRT, Ethernet/IP Cip Sync or SERCOS III with FSP Drive is available
as a communication interface.
The intelligence is reflected in the wide range of encoder interfaces, such as ENDAT 2.2,
BISS C or Resolver, high resolution current regulation and event logging.
Intuitive startup and diagnosis is possible using the PC-based, MotionGUI 2 graphic user
interface.
3.4.1 Integrated safety
Comprehensive functions to protect the drive amplifier, such as overvoltage,
overcurrent, short circuit or ground fault.
Temperature monitoring of the drive amplifier, motor, or optionally the gearbox.
3.4.2 Digital regulation
Digital d-q current controller (PI) with a sampling rate of up to 32 kHz
Digital position and speed controller (PI) with a sampling rate of 8 kHz
Feed forward control of speed and current possible
Pulse width modulation with a clock rate of 16 kHz
Anti-windup structure for all controllers
3.4.3 Inputs and outputs
4 programmable galvanically isolated digital inputs, 24 V
2 programmable galvanically isolated digital outputs, 24 V (short-circuit proof)
Output for controlling a 24 V holding brake (only if logic and/or power supply
voltage >= 24 V DC)
3.4.4 Environmental conditions
Ambient temperature during operation: IP20 0 … 45 °C, IP65: 0 … 55°C for
nominal data
Air humidity during operation: Relative humidity < 85 %, non-condensing
Installation altitude: < 2000 m above sea level without affecting performance
Protection class: IP65 or IP20 in accordance with EN60529, depending on the
product
For IP20 version, the following applies: Degree of pollution 2 according
to EN 60204 / EN 50178

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3.5 Requirements for cables and wiring
In general, use high-quality, shielded motor and encoder cables to avoid EMC
problems.
Wire type
Maximum
length
Capacitance
per unit length
Core to shield
Motor wire
20 m
< 150 pF/m
Encoder line
20 m
< 120 pF/m
Resolver line
20 m
< 120 pF/m
Table 4: Cabling and wiring
Further requirements regarding TÜV NRTL are listed in chapter 2.1.2 “Conformity with TÜV
NRTL”.
3.6 STO safety function
The STO safety function (Safe Torque Off) is used for safe torque shutdown and to reliably
protect drives from restarting. The drive amplifier is fitted with a two-channel STO function
as standard in the basic model.
Instructions for the STO safety function can be found in the appendix
(see chapter 10 “STO safety function instructions”).

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4 Transport and storage
4.1 Scope of delivery
Check the completeness of the delivery against the delivery note.
Immediately notify the carrier, the insurance company, or
WITTENSTEIN cyber motor GmbH in writing of any missing parts or damage.
4.1 Packaging
The drive amplifier is delivered packed in foil and/or cardboard boxes.
Dispose of the packaging materials at the recycling sites intended for this purpose.
Please observe the valid national regulations for waste disposal.
Labeling: Label attached to the outside of the box
4.2 Transport
Transportation only in original packaging by qualified personnel
Avoid hard impacts and vibrations
Transport temperature: -20 ... 60 °C, max. 20 K/hour fluctuation
Transport air humidity: Relative humidity max. 95%, non-condensing
If the packaging is damaged, check the drive amplifier for visible damage. Contact the
responsible shipping company
The drive system contains components that are sensitive
to electrostatic charge and can be damaged when handled
improperly.
Observe the directives concerning ESD protection.
4.3 Storage
Only store the drive amplifier in the ESD-compliant original packaging
- Storage temperature: -20 ... 50 °C, max. 20 K/hour fluctuation
- Air humidity: Relative humidity max. 95%, non-condensing
Store the drive system for a maximum of 2 years.
For storage logistics, we recommend the “first in –first out”method.

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5 Mechanical installation
5.1 Safety instructions
For the mechanical installation, the ESD information must be observed.
The drive amplifier (control cabinet version) must be protected from fog, water and
penetration of metallic dust in the electrical cabinet.
The drive amplifier must be checked for mechanical damage before installation.
Only install flawless drive amplifiers.
During installation in a control cabinet, sufficient ventilation must be provided.
The operation of drive amplifiers exposed to condensation is not permitted.
The drive system may only be assembled with the power
disconnected.
Systems that are electrically connected must be properly secured so
they cannot be switched back on and warning signs must be put up.
Assembly may only be performed by trained personnel.
5.2 Device version IP65 decentral SIM20xxD-FC...
5.2.1 IP65 dimensions
Mechanical data
Weight [g]
620
Length [mm]
205.97
Width [mm]
62
Depth without plug [mm]
55.55
Depth with plug [mm]
70.33
Table 5: IP65 dimensions

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5.2.2 IP65 mounting options
Mounting material: 2 cylinder head screws with hexagon socket ISO 4762 - M 4 –8.8
Required tool: Inner hexagonal bolt SW 3
For tightening torques, see chapter 9.1 “Tightening torques”
5.2.3 IP65 installation space
The installation size must be sufficiently large.
A minimum distance of 25 mm on all sides of the drive amplifier must be provided.
5.2.4 IP65 mounting position
Any mounting position can be selected.
5.2.5 IP65 ventilation / cooling
Sufficient convection for cooling of the drive amplifier must be ensured at the installation
location.
To avoid overheating, closed installation sites with low volume flow are not suitable for
installation of the drive amplifier.
The drive amplifier is to be mounted on a flat, metallic surface.
5.2.6 IP65 Environmental conditions for vibration/shock
The drive amplifier fulfills the following specifications:
Vibration according to DIN EN 60068-2-6:2008
oFrequency range 10 Hz –150 Hz
oAcceleration: 5 g
Shock according to DIN EN 60068-2-27:2010
oShock form: semi-sinusoidal
oAcceleration: 50 g
oShock duration: 11 ms

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5.3 Device version IP20 central SIM20xxD-CC...
5.3.1 IP20 Dimensions
Mechanical data
Weight [g]
360
Length [mm]
186.95
Width [mm]
51.3
Depth without plug [mm]
56.95
Table 6: IP20 Dimensions