Woodstock SHOP FOX M1102 User manual

OWNER'S MANUAL
Phone: [phone] • On-Line Technical Support: [email protected]
COPYRIGHT © FEBRUARY, 2006 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China
#7958CR
MODEL M1102/M1103
16-SPEED DRILL PRESS

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SET UPELECTRICAL MAINTENANCE SERVICE PARTS
OPERATIONSSAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Contents
INTRODUCTION ..................................................................................................3
Woodstock Technical Support ............................................................................ 3
About Your New 16-Speed Drill Press ................................................................... 3
Specifications ............................................................................................... 4
Identification ............................................................................................... 5
SAFETY ............................................................................................................6
Safety Instructions for Machinery ....................................................................... 6
Safety for Drill Presses .................................................................................... 8
ELECTRICAL ......................................................................................................9
110V Operation ............................................................................................. 9
Extension Cords ............................................................................................ 9
Grounding ................................................................................................... 9
SET UP .......................................................................................................... 10
Unpacking ..................................................................................................10
Inventory ...................................................................................................10
Machine Placement .......................................................................................11
Cleaning Machine .........................................................................................11
Column and Base ..........................................................................................12
Table Support ..............................................................................................12
Headstock ..................................................................................................14
Chuck Guard ...............................................................................................15
Drill Chuck & Arbor .......................................................................................15
Downfeed Handles & Belt Cover Knob .................................................................17
Table ........................................................................................................17
Work Light ..................................................................................................18
Test Run ....................................................................................................18
Mounting ....................................................................................................19
OPERATIONS ................................................................................................... 20
General .....................................................................................................20
Installing/Removing Drill Bits ...........................................................................20
Changing Spindle RPM ....................................................................................21
Depth Stop .................................................................................................22
Adjusting Table Tilt .......................................................................................22
Arbor Removal .............................................................................................25
MAINTENANCE ................................................................................................. 26
General .....................................................................................................26
V-Belts ......................................................................................................26
Table and Base ............................................................................................26
Lubrication .................................................................................................26
Continued on next page

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SET UP ELECTRICAL
MAINTENANCE
SERVICE
PARTS OPERATIONS SAFETY INTRODUCTION
SERVICE ......................................................................................................... 27
Troubleshooting ...........................................................................................27
Feed Shaft Spring Tension ...............................................................................30
Electrical Components ...................................................................................31
110V Wiring Diagram M1102/M1103 ....................................................................32
PARTS ........................................................................................................... 32
M1102/M1103 Parts Diagram ............................................................................33
M1102/M1103 Parts List ..................................................................................34
Label Placement and Parts ..............................................................................36
Warranty ....................................................................................................37
Warranty Registration ....................................................................................38

-3-
M1102/M1103 16-Speed Drill Press
INTRODUCTION
Woodstock Technical Support
We stand behind our machines! In the event that questions arise about your machine, parts are miss-
ing, or a defect is found, please contact Woodstock International Technical Support at [phone] or
send e-mail to: [e-mail]. Our knowledgeable staff will help you troubleshoot prob-
lems and send out parts for warranty claims.
Your new SHOP FOX® 16-Speed Drill Press has been specially designed to provide many years of
trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program
assure safe and reliable operation.
The Model M1102 drill press is a 16-speed bench top model heavy duty drill press. It has a 1/2 HP
motor, a maximum work table movement of 161/4", and a spindle-to-base distance of 241/4". The Model
M1103 drill press is a 16-speed floor model heavy duty drill press with a 1/2 HP motor, a maximum
work table movement of 251/2", and a spindle-to-base distance of 48". Refer to the Specifications on
Page 3 for similarities and differences.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to include all the information necessary for safety, ease of assembly, practical use and durabil-
ity of this product.
About Your New 16-Speed Drill Press
INTRODUCTION
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227

-4-
M1102/M1103 16-Speed Drill Press
INTRODUCTION
Motor Type: ...................................................... TEFC Capacitor Start Induction
Motor: ........................................... 1/2 HP, 110V, 8.5 Amp., Single-Phase ⁄ 60 Hz
RPM: .............................................................................................. 1725
Power Transfer: ........................................................................ V-Belt Drive
Bearings: ................................................... Shielded & Lubricated Ball Bearings
Power Switch: ....................................Toggle ON/OFF Switch, w/ Safety Lock Key
Lamp Switch: ....................................................... Rocker Type ON/OFF Switch
Spindle Travel: .................................................................................. 33/16''
Maximum Distance, Spindle to Base: ....................................................... 241/4''
Maximum Distance, Spindle to Table: ......................................................... 17''
Floor to Table Top Height: ..........................................................87/8'' to 251/4"
Overall Height: .................................................................................... 39''
Footprint: ............................................................................... 195/8'' to 12"
Table Tilt: ....................................................................... 45° Left and Right
Table Rotation: ................................................................................. 360°
Spindle Taper: ...................................................................................MT#2
Spindle to Column Distance: ...................................................................61/2"
Chuck Size: ............................................................. 5/8'' (1-16mm JT3), Keyed
Speed and Drive: ...............................................................16, Belt Controlled
Speeds: 230, 332, 376, 470, 544, 569, 653, 760, 813, 840, 1458, 1610, 1716, 2196, 2375, 3270. RPM
Machine Weight: .............................................................................108 lbs.
Shipping Weight: .............................................................................117 lbs.
M1102 Specifications
Motor Type: ...................................................... TEFC Capacitor Start Induction
Motor: ........................................... 1/2 HP, 110V, 8.5 Amp., Single-Phase ⁄ 60 Hz
RPM: .............................................................................................. 1725
Power Transfer: ........................................................................ V-Belt Drive
Bearings: ................................................... Shielded & Lubricated Ball Bearings
Power Switch: ....................................Toggle ON/OFF Switch, w/ Safety Lock Key
Lamp Switch: ....................................................... Rocker Type ON/OFF Switch
Spindle Travel: .................................................................................. 33/16''
Maximum Distance, Spindle to Base: .......................................................... 48''
Maximum Distance, Spindle to Table: ...................................................... 303/4''
Floor to Table Top Height: ........................................................ 195/8'' to 451/4"
Overall Height: .................................................................................... 62''
Footprint: ............................................................................... 195/8'' to 12"
Table Tilt: ....................................................................... 45° Left and Right
Table Rotation: ................................................................................. 360°
Spindle Taper: ...................................................................................MT#2
Spindle to Column Distance: ...................................................................61/2"
Chuck Size: ............................................................. 5/8'' (1-16mm JT3), Keyed
Speed and Drive: ...............................................................16, Belt Controlled
Speeds: 230, 332, 376, 470, 544, 569, 653, 760, 813, 840, 1458, 1610, 1716, 2196, 2375, 3270. RPM
Machine Weight: .............................................................................128 lbs.
Shipping Weight: .............................................................................132 lbs.
M1103 Specifications

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M1102/M1103 16-Speed Drill Press
INTRODUCTION
Identification
Figure 1. Drill press features and controls.
Refer to the list below and see Figure 1 to become
familiar with the drill press controls.
1. Light Switch: Turns light ON/OFF.
2. Power Switch: Turns motor ON/OFF.
3. Depth Stop: Limits quill travel to a pre-set drilling
depth.
4. Chuck Guard: Adjustable plastic shield covering the
chuck minimizes exposure to sharp drill bits.
5. Small Lock Lever: Locks table rotation.
6. Mounting Holes: When used correctly, allows for
maximum drill press stability.
7. Cast Iron Base with T-Nut Slots: Allows for maxi-
mum vertical clearance for drilling.
8. Rack: Allows for the geared housing to easily raise
and lower the work table in a controlled manner.
9. Table Tilt Scale: Displays current table-tilt angle.
10. Crank Handle: Raises/lowers table.
11. Feed Handles: Manual control of drilling depth.
12. Belt Tension Lock: Locks motor in place to maintain
belt tension.
Refer to the list below to become familiar with the
drill press terms and definitions.
Headstock: The cast iron upper portion of the drill press,
which houses the quill and work light, and supports the
motor and belt housing.
Drift Key: A wedge-shaped tool used to separate tapers.
T-Slot: A slot in a table or base used to trap a hex nut or
hex bolt to clamp down a workpiece or a vise.
Arbor: A tapered shaft that connects the chuck to the
spindle.
Quill: Houses the spindle and bearings.
Spindle: The hollow shaft that accepts the arbor.
1
2
4
12
10
5
3
6
9
7
8
11

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M1102/M1103 16-Speed Drill Press
SAFETY
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents seri-
ous injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT
PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory ill-
nesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which
may get caught in moving parts. Wear protective hair covering to contain long hair and wear
non-slip footwear.
For Your Own Safety, Read Instruction Manual
Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SAFETY

-7-
M1102/M1103 16-Speed Drill Press
SAFETY
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR
ALCOHOL. Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY.
Make sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the
work area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come
to a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords
overheat and lose power. Replace extension cords if they become damaged. DO NOT use exten-
sion cords for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is
in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest perfor-
mance. Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting
wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment
of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect
machine operation. Repair or replace damaged parts.
19. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was
designed.
20. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
21. DO NOT OVERREACH. Keep proper footing and balance at all times.
22. MANY MACHINES WILL EJECT WORKPIECE TOWARD OPERATOR. Know and avoid conditions that
cause the workpiece to "kickback."
23. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
24. BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION. in people and animals,
especially when exposed to fine dust. Make sure you know what type of wood dust you will be
exposed to and always wear an approved respirator.
Safety Instructions for Machinery

-8-
M1102/M1103 16-Speed Drill Press
SAFETY
1. EYE/FACE/HAND PROTECTION. A face shield used with safety glasses is recommended. Always
keep hands and fingers away from the drill bit. Never hold a workpiece by hand while drilling! DO
NOT wear gloves when operating the drill.
2. GUARD. Only use this machine when the chuck guard is inplace and positioned over the chuck.
3. SECURING BIT. Properly tighten and securely lock the drill bit in the chuck.
4. CORRECT BIT. Use only round, hex, or triangular shank drill bits.
5. ADJUSTING KEYS AND WRENCHES. Remove all adjusting keys and wrenches before turning the
machine ON.
6. DRILLING SHEET METAL. Never drill sheet metal unless it is securely clamped to the table.
7. SURFACE /WORKPIECE PREPARATION. Never turn the drill press ON before clearing the table
of all objects (tools, scrap wood, etc.) DO NOT drill material that does not have a flat surface,
unless a suitable support is used.
8. DAMAGED TOOLS. Never use tools in poor condition. Dull or damaged cutting tools are hard to
control and may cause serious injury.
9. DRILL OPERATION. Never start the drill press with the drill bit pressed against the workpiece.
Feed the drill bit evenly into the workpiece. Back the bit out of deep holes to clear chips.
10. OPERATING SPEED. Always operate your drill press at speeds that are appropriate for the drill
bit size and the material that you are drilling.
11. MAINTENANCE/SPEED CHANGES. Never do maintenance or change speeds with the machine
plugged in to the power supply.
12. MOUNTING WORKPIECES. Use clamps or vises to secure workpiece before drilling. Position work
so you avoid drilling into the table.
13. TABLE LOCK. Make sure the table lock is tightened before starting the drill press.
14. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the
intended operation, stop using the machine! Contact our Technical Support at [phone].
Safety for Drill Presses
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
READ and understand this
entire instruction manual
before using this machine.
Serious personal injury may
occur if safety and oper-
ational information is not
understood and followed.
DO NOT risk your safety by
not reading!