WR 1623 45 9 Series Product guide

VBD 567-2 (04.15)
Item No.:
1623 45 x9
1623 60 19 (Comfort Plus)
1615 45 19 (Small belt)
Electronic Roller Shutter Belt Winder RolloTron Comfort
Operating and Assembly Manual........................................................................... 1
EN

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EN
With your purchase of RolloTron Comfort, you have chosen
a quality product manufactured by RADEMACHER. Thank
you for the trust you have placed in us.
This roller shutter belt winder has been designed both in
order to provide optimal convenience and operability as
well as to ensure solidity and durability. Having applied
uncompromising quality standards, and carried out thor-
ough testing, we are proud to be able to present you with
this innovative product.
It’s brought to you by all the
highly-qualied personnel here at
RADEMACHER.
Dear Customer,
These instructions...
...describe how to install the equipment, connect the elec-
trical system and operate your roller shutter belt winder.
Before you begin, please read these instructions through
completely and follow all the safety instructions.
Please store these instructions in a safe place and pass them
on to any future owners.
Damage resulting from non-compliance with these instruc-
tions and safety instructions will void the guarantee. We
assume no liability for any consequential damage.
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Table of Contents
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i Dear Customer ........................................................... 2
1. Scope of delivery ...................................................... 4
2. General view ........................................................... 5
3. Display overall view.................................................. 6
4. Key to symbols ........................................................... 7
5. General safety information .................................... 7
6. Proper use ........................................................... 9
7. Improper use ........................................................... 9
8. Permissible roller shutter belts ...........................10
9. Brief description.......................................................11
10. Overview of features ..............................................12
11. General assembly instructions............................13
11.1 You will require the following tools ....13
11.2 Preparation for installation.....................14
12. Safety instructions for electrical connection..16
12.1 Electrical connection ................................17
13. Drawing-in and fastening the belt....................18
14. Mounting the RolloTron Comfort ......................19
15. Brief description of the key functions .............21
15.1 Brief description of the standard
display and main menu...........................22
15.2 Introduction to opening and
closing the menus .....................................23
16. Initial commissioning with the help of the
installation wizard ...................................................24
17. Manual operation....................................................28
17.1 Moving to a target position ...................29
18. Menu overview / main menu..............................30
18.1 [ AUTO ] Automatic mode;
brief description.........................................31
18.1.1 Menu 1- Automatic mode
on / o..........................................32
18.2 Switching times (opening and closing
times) [ / ]; brief description .............33
18.2.1 Menu 2 - Conguration of
opening and closing
times [ / ]................................36
18.3 Automatic darkness control;
brief description.........................................40
18.3.1 Menu 3 - Customising the
automatic dusk
function [ ].................................41
18.4 Automated solar function;
brief description.........................................43
18.4.1 Menu 4 - Conguring the
automatic solar
function [ ]. ..............................45
18.5 Automatic dawn function;
brief description.........................................46
18.5.1 Menu 5 - Customising the
automatic dawn time [ ]......47
18.6 Random function; brief description....48
18.6.1 Menu 6 - Conguring the
random function [ ]..............48
18.7 Menu 7 - System settings [ ];
brief description.........................................49
18.7.1 Menu 7.1 - Set time and
date [ ]......................................50
18.7.2 Menu 7.2 - End point
conguration [ ] ...................50
18.7.3 Menu 7.3 - Congure
ventilation position [ ]....51
18.7.4 Menu 7.4 - Set postcode........52
18.7.5 Menu 7.5 - Weekly program-
me [ ] conguration............53
18.7.6 Menu 7.6 - Congure
motor speed...............................54
18.7.7 Menu 7.7 - Device settings,
brief description .......................54
18.7.8 Menu 7.7.1 - Automatic
summer/winter change-
over on/o..................................55
18.7.9 Menu 7.7.2 - Set display
contrast........................................55
18.7.10 Menu 7.7.3 - Congure
continuous display
backlighting ...............................56
18.7.11 Menu 7.7.4 - Set clock
mode.............................................56
18.7.12 Menu 7.7.5 - Switch key
lock on/o...................................57
18.7.13 Menu 7.7.6 - Display
software version .......................58
19. Erase all settings, software reset........................59
20. Carry out hardware reset......................................59
21. Removing the RolloTron Comfort
(e.g. in the event of a move) ................................60
22. Removing the belt in the event of
unit failure .........................................................62
23. What to do if... ?........................................................63
24. Information about maintenance and
care of your equipment.........................................66
25. Technical Specications ........................................67
26. Tractive force diagrams .........................................68
27. Works Settings .........................................................69
28. Time zone table........................................................70
29. CE Mark and EC Declaration of Conformity ...71
30. Accessories .........................................................71
31. Warranty conditions ...............................................72

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1.
2.
5.
3.
4.
6.
7.
1. Scope of delivery (item no. 1623 45 x9) *
Legend
1. Belt winder RolloTron Comfort or Comfort Plus
2. 2 x assembly screws (4 x 55 mm)
3. Disengaging bracket (in housing)
4. Connection cable with Euro-plug
5. Reel compartment cover
6. Cover plate
7. Traction relief mechanism incl. assembly screws
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* also applies to item numbers 1623 60 19 / 1615 45 19

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Up key
Front cover
Fastening holes
Cover plate
Setting key - [ ]
Menu key
Deection roller
Down key
OK key
Reel
Fastening
hooks
Traction relief
Cable ductConnection socket for the light sensor Connecting terminals
Reset key
Setting key - [ ]
Fastening holes
2. General view (item no. 1623 45 x9) *
Reel compartment
cover
Belt inlet
Display
Type plate
* also applies to item numbers 1623 60 19 / 1615 45 19
Disengaging
bracket
SET/Stop key
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3. Display overall view
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Display symbol legend
(MON...SUN) Week days
Time / setting parameters
Key lock
ACTUAL value
Direction of travel - up / down
End point setting
Postcode
OFFSET (for Astro time)
Switching modes
[ OFFSET ]
[ NORMAL ]
[ ASTRO ]
[ SENSOR ]
Week programme
AUTO - automatic mode
Automatic mode o
Timer periods
Automatic dusk function
Automatic solar function
Automatic dawn function
Random function
System settings
SET - value
Dimension (percent)
[ AUTO ]
[SOLL]
[ IST ]
[ % ]
[ MO ... SO ]
[ PLZ ]

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NOTE / IMPORTANT
In this way, we wish to make you aware of the following
content in order to ensure optimal functionality.
4. Key to symbols
Risk of fatal
electric shock.
◆This sign warns of danger when working on electrical
connections, components, etc. It requires that safety
precautions be taken to protect life and health.
Important
safety information.
This concerns your safety.
Please pay particular attention and carefully follow all
instructions marked with this symbol.
5. General safety information
Danger due to electric shock when working on all
electrical systems.
◆The electrical connection and all work on electrical
systems must only be carried out by a qualied elec-
trician in accordance with the connection instruc-
tions in these operating instructions, see page 16.
◆Carry out all installation and connection work only in
an isolated, de-energised state.
The use of defective equipment can lead to personal
injury and damage to property (electric shocks, short
circuiting).
◆Never use defective or damaged equipment.
◆Check the device and mains cable beforehand for
damage.
◆Consult our customer service department (see page 72)
in the event that you discover damage to the equip-
ment.
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5. General safety information
Incorrect use leads to an
increased risk of injury.
◆Train all personnel to use the RolloTron Comfort safely.
◆Avoid allowing persons with limited abilities to operate
the equipment and prevent children from playing with
xed controllers.
◆Watch the moving roller shutters and keep other peo-
ple away from the area to avoid injury in the event the
shutters suddenly slip.
◆Undertake all cleaning work on the roller shutters with
the equipment disconnected from the mains power.
According to DIN EN 13659, it is necessary to determine that
the movement conditions for the shutters are maintained in
accordance with EN 12045.The displacement must amount
to at least 40 mm on the lower edge in the rolled-out posi-
tion with a force of 150 N in the upwards direction.
In doing so, it must be ensured that the extending speed of
the shutters for the nal 0.4 m is less than 0.2 m/s.
Exceeding the maximum permissible running time
(KB) may overload and damage the RolloTron Comfort.
◆The maximum permissible running time for a cycle
may not be exceeded when the equipment is in opera-
tion. For this reason, the RolloTron Comfort has an
automatic running time limit (KB) of four minutes.
◆If the running time limit is triggered, then the RolloTron
Comfort must be left for at least 12 minutes to cool
down. Full operational availability is re-established
after approx. one hour.
The mains socket and plug must be easily accessible
at all times.
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6. Proper use
Use the RolloTron Comfort exclusively...
... for opening and closing roller shutters with a permis-
sible belt.
Only use original spare parts
from RADEMACHER.
◆By doing so, you avoid the risk of malfunctions and
damage to your RolloTron Comfort.
◆As the manufacturer, we provide no guarantee for the
use of third-party components and accept no liability
for consequential damage resulting from such.
◆All repairs to the RolloTron Comfort must be under-
taken by authorised customer service personnel.
Operating conditions
◆Only operate the RolloTron Comfort in dry rooms.
◆A 230 V / 50 Hz power supply, together with a site-
provided isolating device (fuse, MCB), must be perma-
nently available at the installation location.
◆An easily accessible 230V / 50 Hz socket must be avail-
able at the installation site if the enclosed connecting
cable with Euro plug is being used.
◆The roller shutters must run up and down smoothly
and should not stick.
◆The mounting surface for the RolloTron Comfort must
be at.
Using the RolloTron Comfort for purposes other than
previously mentioned is impermissible and is regarded as
improper use.
◆Do not install the RolloTron Comfort outside.
7. Improper use
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8. Permissible roller shutter belts
IMPORTANT
Only use belts of the permissible lengths. The RolloTron
Comfort can be damaged if it is used to retract excessively
long belts.
Table 1: Permissible roller shutter belts
RolloTron:
Item No:
Comfort (Small belt)
1615 45 19
Comfort
1623 45 x9
Comfort Plus
1623 60 19
Belt width: Belt
thickness: Maximum belt length
15 mm (Small belt) 1.0 mm 7.6 m - - - - - -
23 mm (Standard belt)
1.0 mm - - - 7.6 m 15 m
1.3 mm - - - 6.2 m 12 m
1.5 mm - - - 5.2 m 11 m
Table 2: Permissible roller shutter surface area (m2)
Roller shutter type: Weight/m2Permissible roller shutter surface area (m2)
Plastic roller shutters (4.5 kg/m2) Approx. 6 m2Approx. 6 m2Approx. 10 m2
Aluminium and wooden roller shutters (10.0 kg/m2) Approx. 3 m2Approx. 3 m2Approx. 6 m2
NOTE
The specications are intended for guidance only and apply
to an ideal installation situation.The actual values may vary
due to local conditions.
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9. Brief description
The RolloTron Comfort is a roller shutter drive designed for
use inside. The unit is installed as a ush-mounted device.
The power supply is provided via the enclosed connecting
cable with plug or a xed installed lead.
Obstacle detection
The movement of the belt is monitored. If the roller shutters
hit an obstacle in the DOWN (t ) direction, the belt will stop
moving and the belt winder is switched o.
Once the system has switched o, it is no longer
possible to directly operate the drive in the same
direction.
Run the belt winder back in the opposite direction and
remove any possible obstacle. Subsequently it is possible
to operate the drive in the original direction again.
Soft-start / Soft-stop
The RolloTron Comfort is equipped with a Soft-start and
Soft-stop function. Gentle starting and stopping serves to
protect the belt winder mechanics and the belt.
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Overload cut-o
The RolloTron Comfort is equipped with an overload
cut-o system.
If the drive jams in the UP ( ▲ ) cycle (for example, due to
ice), the belt winder is also switched o. Once the cause for
the overload has been rectied, the drive is fully operational
in both directions.
NOTE
Please ensure that the belt winds evenly during its sub-
sequent cycle after the obstacle detection system has
triggered.

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10. Overview of features
◆Display background illumination
◆Operational demonstrator
◆Manual operation
◆Direct conguration and movement to a target posi-
tion
◆AUTO/MANU - switchover
◆Easy conguration with menu-driven operation
◆Weekly programme:
■Weekly switching times (2 x)
– 1 x []and 1 x [ ]for (MON...SUN) [MO...SO ]
■Weekday and weekend switching times (4 x)
– 1 x [ ]and 1 x [ ]for (MON...FRI) [ MO...FR ]
– 1 x [ ] and 1 x [ ]for (SAT+SUN) [ SA+SO]
■Individual day switching times (14 x)
– 1 x [ ]and 1 x [ ]for (MON / TUES / WED /...
SUN) [ MO / DI / MI /... SO ]
■Activate a second switching time block,
(dual switching times, see page 34).
◆Automatic dusk function
■Automatic darkness function with the Astro
programme
■Automatic darkness function with connected
light sensor
◆Automatic solar function (with light sensor)
◆Automatic dawn function with the Astro programme
◆Random function
◆Ventilating position
◆End point setting
◆Key lock
◆System settings
◆Permanent storage of the settings
◆Automatic summer / winter changeover
◆Obstacle detection
◆Overload cut-o
◆Soft-start and Soft-stop
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Description and conguration of the individual
functions
A precise description of the individual functions and set-
tings is included starting on page 21.

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11. General assembly instructions
Poor routing of the belt can cause the belt to fail and
leads to unnecessary loads on the RolloTron Comfort.
◆Install the belt winder so that the belt runs as
straight as possible into the device, in order to avoid
unnecessary friction and wear.
Incorrect installation can
lead to property damage.
◆Strong forces are exerted during operation of the sys-
tem which require secure installation on a rm base.
11.1 You will require the following tools
◆Screwdriver
◆Scissors
◆Carpenter's gauge or measuring tape
◆Pen
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11.2 Preparation for installation
1. Take measurements.
◆Check that the belt box has
sucient space to house the
RolloTron Comfort.
All dimensions in mm
RolloTron Comfort
Item no.:
1615 45 19 (Small belt)
1623 45 x9 (Standard belt)
RolloTron Comfort Plus
Item no.:
1623 60 19 (Standard belt)
All dimensions in mm
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20 cm
There is a risk of injury from the pre-tensioned
springs on the old belt winder.
◆The spring unit can suddenly recoil when it is removed.
Hold the spring unit rmly when loosening the belt
and allow it to recoil slowly until the spring unit has
completely unwound.
11.2 Preparation for installation
2. Remove the old belt winder, if you are carrying out a
conversion to an existing roller shutter system.
◆Let the roller shutter move fully down, until the slats
are completely closed.
◆Remove the old belt winder and unreel the belt.
3. Prepare the belt.
◆Cut the belt o approx. 20 cm under the belt box.
◆Fold the end of the belt over by approx. 2 cm and cut
a short slit in the centre. This enables you to subse-
quently hook the belt onto the reel.
Recommendation
◆The belt must run as straight and freely as possible.
For sti roller shutters, mount a deection roller on
the belt box.This helps to prevent unnecessary friction
and wear to the belt.
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Accessories, see page 71

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12. Safety instructions for electrical connection
Danger due to electric shock when working on all
electrical systems.
◆The electrical connection and all work on electrical
systems must only be carried out by a qualied electri-
cian in accordance with the connection instruc-tions
in these operating instructions.
◆Carry out all installation and connection work only in
an isolated, zero-volts state.
◆Disconnect all phases of the mains power supply cable
and secure it to prevent any reconnection.
◆Check the system for a zero-voltage status.
◆Check that the voltage / frequency on the type plate
corresponds to local mains conditions prior to instal-
lation.
NOTE
The electrical connection for the RolloTron Comfort can
be made either with the supplied connecting cable or
via a xed laid cable.
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3. Finally, screw on the traction relief mechanism with the
screws provided.
12.1 Electrical connection
1. Connect the supplied connecting cable.
The colour coding is irrelevant for the installation.
2. Lay the connecting cable safely.
◆Lay the connecting cable to the RolloTron Comfort in
a cable duct.
RolloTron Comfort RolloTron Comfort Plus
Cable duct
Traction relief
Traction
relief
Damaged cables can
cause short circuits.
◆Pay attention that cables are laid safely.
◆The connecting cable may not be pinched when screw-
ing on the belt winder as this could lead to damage.
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13. Drawing-in and fastening the belt
1. Insert the mains plug into the socket.
2. Press the [Up] key until the fastening hooks
are easily accessible in the reel compartment.
There is a risk of injury
from the reel.
◆Never reach into the reel compartment when the
motor is running.
3. Always remove the mains plug from the socket before
feeding the belt into the top of the RolloTron.
◆Continue to feed the belt into the device as shown in
the bottom right sectional diagram and subsequently
slide the belt over the fastening hooks from above.
4. Re-insert the mains plug into the socket.
◆Press the [ Up] key until the belt has wound completely
once around the reel.
◆Pull the belt tight when winding, so that the deection
roller turns at the same time.
5. Finally remove the mains plug from the socket again
before replacing the reel compartment cover back onto
the reel compartment.
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Belt
Fastening
hooks
Belt
End of belt
Belt path
in the RolloTron Comfort

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14. Mounting the RolloTron Comfort
Mount the RolloTron Comfort as straight as possible, so
that the belt can wind correctly.
Ensure that the RolloTron Comfort sits freely in the belt
box and that it isn't in contact with the masonry, otherwise
noise will be generated during operation.
1. Slide the RolloTron Comfort into the belt box and screw
it tight using the screws provided.
IMPORTANT
Ensure that the connecting cable is laid correctly inside
the cable duct, otherwise it can be crushed and damaged
when the cover is screwed in place.
2. Slide the enclosed cover plate over the lower mount-
ing holes.
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3. Mount the light sensor
(not included, see page 71, Accessories).
◆Insert the light sensor plug into the designated con-
nection socket at the bottom of the RolloTron Comfort.
◆Subsequently secure the light sensor to the window
pane using the sucker.
14. Mounting the RolloTron Comfort
NOTE
The position of the light sensor on the window pane deter-
mines the point at which the roller shutters will close to in
the event of sunlight.
4. Commissioning
◆Re-insert the mains plug into the 230 V / 50 Hz socket.
This completes the installation process.
IMPORTANT
The mains socket and plug must be easily accessible at
all times.
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