WSE WARRIOR 3050 User manual

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     
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          
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      
     
    
     
       
   
  
20
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  
   
  
   
  
 
   
      
WARRIOR™
Model 3050™ Shotcrete Pump
Owner’s Manual
Look Inside For:
• Solving Problems
• Parts Lists
• Technical Schematics
www.wse-shotcrete.com
Toll Free: 1-887-592-7746
Western Shotcrete Equipment, Inc.

2Western Shotcrete Equipment, Inc.
Western Shotcrete Equipment, Inc.
Warrior Model 3050
Operation, Maintenance, and Safety Manual
The following individual, who has signed below, hereby acknowledges receipt of this manual on behalf of the
purchaser of the shotcrete pump.
Machine Serial No.
Sold To:
Manual Received by:
Name:
Title:
Signature:
Date:
After signing for this manual, please mail the manual back to the following address.
Western Shotcrete Equipment, Inc.
3026 Scott Lane
West Haven, UT 84401
NOTE! Warranty void until Western Shotcrete Equipment, Inc. receives the signed Signature Page.

3
Western Shotcrete Equipment, Inc.
NOTICE
THIS MANUAL IS IMPORTANT!
This is the operation and maintenance manual for your shotcrete pump. It contains information necessary
for safe and proper operation of the pump. All personnel who operate the pump must read and understand
this manual. Call Western Shotcrete Equipment, Inc. toll free if you have and questions. (877-592-7746)
This manual should be kept near the pump at all times.
This manual also contains Western Shotcrete Equipment’s written Warranty for the pump on the follow-
ing page. Please read that warranty, which is the sole warranty by Western Shotcrete Equipment, Inc. for
shotcrete pumps.

WARRANTY
    
               








             





            






    
            
          

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Table of Contents
GENERAL INFORMATION
................................................................................................................................................................7
1 Foreword ..............................................................................................................................................................................................................7
2 Safety .....................................................................................................................................................................................................................8
OPERATING INSTRUCTIONS ..................................................................................................................................................9
1 Operator Qualifications ...............................................................................................................................................................9
Introduction ...................................................................................................................................................................................................................9
1.1 Qualifications ..........................................................................................................................................................................................................9
2 Operating Principle .........................................................................................................................................................................10
3 Controls .............................................................................................................................................................................................................11
3.1 Control Panel Diagram & Outrigger Controls .......................................................................................................................................11
3.2 Machine Controls- Control Panel ..............................................................................................................................................................12
3.3 Machine Controls- Hopper ............................................................................................................................................................................13
3.4 Hydraulic Fluid Level and Temperature Gauge .................................................................................................................................13
4 Procedures ..................................................................................................................................................................................................13
4.1 Set Up .........................................................................................................................................................................................................................13
4.2 Start Up ....................................................................................................................................................................................................................14
4.3 Clearing a Dry Pack ...........................................................................................................................................................................................15
4.4 Shut Down & Clean Up ......................................................................................................................................................................................15
MAINTENANCE ............................................................................................................................................................................................17
1 Service Information .........................................................................................................................................................................17
2 Maintenance Schedule ..............................................................................................................................................................17
SHOTCRETE PUMP MODULE .................................................................................................................................................18
1 General ...............................................................................................................................................................................................................18
1.1 Pump Module Cross Section .........................................................................................................................................................................18
1.2 Remixer Assembly Cross Section .............................................................................................................................................................19
2 Piston Cup Replacement Procedure ....................................................................................................................20
3 Wear-Plate/ Wear-Ring Replacement Procedure ........................................................................... 22
5
Western Shotcrete Equipment, Inc.

6Western Shotcrete Equipment, Inc.
HYDRAULIC SYSTEM ......................................................................................................................................................................25
1 General/ Safety .....................................................................................................................................................................................25
1.1 Hydraulic Fluid Precautionary Measures .............................................................................................................................................25
1.2 Hydraulic Fluid First Aid .................................................................................................................................................................................25
1.3 Hydraulic Fluid Fire ...........................................................................................................................................................................................25
1.4 Hydraulic Schematic .......................................................................................................................................................................................26
1.5 Operation ................................................................................................................................................................................................................27
2 Components ..............................................................................................................................................................................................29
2.1 Control Components Diagram ....................................................................................................................................................................29
2.2 Valves ......................................................................................................................................................................................................................30
2.3 Cylinders ................................................................................................................................................................................................................31
2.4 Accumulator .........................................................................................................................................................................................................31
2.4b Accumulator Diagram & S-Tube Valve Actuator Circuit ............................................................................................................31
2.5 Hydraulic Fluid ...................................................................................................................................................................................................32
2.6 Oil Cooler ...............................................................................................................................................................................................................32
ELECTRICAL SYSTEM .....................................................................................................................................................................33
1 General/ Safety .....................................................................................................................................................................................33
2 Wiring Diagrams ................................................................................................................................................................................34
2.4 Ladder diagram for pumps with a Deutz BF4M 1013C Engine ....................................................................................................34
2.5 Wiring diagram for pumps with a Deutz BF4M 1013C Engine ....................................................................................................35
2.6 Ladder diagram for pumps with a Deutz BF6L 913 Engine ..........................................................................................................36
2.7 Wiring diagram for pumps with a Deutz BF6L 913 Engine ............................................................................................................37
3 Components ..............................................................................................................................................................................................38
3.1 Proximity Switches ...........................................................................................................................................................................................38
ENGINE ....................................................................................................................................................................................................................39
1 General/Safety ......................................................................................................................................................................................39
1.1 Diesel Fuel Safety ...............................................................................................................................................................................................39
FRAME .....................................................................................................................................................................................................................40
TROUBLESHOOTING ..........................................................................................................................................................................41
1 Pumping ............................................................................................................................................................................................................41

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Western Shotcrete Equipment, Inc.
GENERAL INFORMATION
1 Foreword
Dear Customer,
Thank you for your purchase of our Warrior Shotcrete Pump. By Selecting this machine, you have place your-
self in a distinguished family of shotcrete/ concrete pump owners and operators.
If you have any suggestions on how we could provide better products or services, please let us know
by calling us toll free at 1-877-5-WARRIOR. Your input is an extremely useful tool that rates our products and
measures our service and support to you, our valued customer.
Sincerely,
Joe Harpole
President

8Western Shotcrete Equipment, Inc.
2 Safety
Warning
Do not attempt to operate this equipment without a thorough understanding of the operating, mainte-
nance, and safety considerations contained in this manual. To prevent damage to equipment and or injury
to you or other personnel, these instructions must be carefully followed.
Warning
Diesel is extremely flammable and is explosive under certain conditions. Work in a well-ventilated area
with the engine stopped. Do not smoke or allow flames or sparks in your working area or where diesel is
stored.
Warning
If the engine must be running to perform maintenance, make sure your workspace is well ventilated. Never
run the engine in an enclosed space. The exhaust contains poisonous carbon monoxide gas that may
cause loss of consciousness and lead to death.
Warning
Use dry nitrogen gas only to pressurize the accumulator bladder. Never use compressed air. The use of an
unstable gas such as compressed air can cause a fire or explosion resulting in serious injury or death.
Warning
California Proposition 65 Warning:
Diesel engine exhaust and some of its constituents are know to the state of California to cause cancer,
birth defects, and other reproductive harm.

9
Western Shotcrete Equipment, Inc.
OPERATING INSTRUCTIONS
1 Operator Qualifications
Introduction
Western Shotcrete Equipment, Inc. Warrior Shotcrete Pumps are high-pressure hydraulically powered piston
pumps for shotcreting or pumping of concrete. This manual describes the operation, maintenance, and
safety considerations that must be followed. Close attention to these details by the operator and mainte-
nance personnel are necessary to ensure a minimum of problems while striving for maximum productivity
and safety.
Prior to pump operation an operator must be thoroughly familiar with the equipment and its operation so
that he or she can operate it in a SAFE manner. His or her eligibility to operate the pump shall be based on
the following qualifications.
1.1 Qualifications
• Only experienced operators, or trainees under the direct supervision of an experienced operator,
shall operate the equipment. No unauthorized person should be permitted to assist or remain in the
immediate vicinity of the machine while it is in operation or during the performance of any mainte-
nance, inspection, cleaning, repair, or in preparatory operations.
• Individuals who cannot read and understand the signs, notices, and operating instructions that are
part of the job shall not operate the machine.
• Individuals who are not familiar with the operating instructions, have not received some on-the-job
supervised training, or are not familiar with the signal codes used at the construction site shall not
operate the machine.
• Anyone under the age of 21 years shall not operate the machine.
• Anyone with seriously defective eyesight or hearing and/or physical or mental impairment shall not
operate the machine. (Such as epilepsy or heart disease) This should be verified annually.
• The machine shall not be operated while the operator is eating, drinking, reading, talking on a phone,
or is more that six feet distance from the controls.
• An operator who has asked to be relieved because he or she feels physically or mentally unfit shall
not operate the machine.
• Machine shall not be operated at any new site, or at the start of a new shift, until a visual inspection
is made of the condition of the equipment.
• The operator shall report and damage, defects, problems, or accidents to his/her work supervisor
and next shift operator.

10 Western Shotcrete Equipment, Inc.
2 Operating Principle
The Warrior Shotcrete Pump consists of a receiving hopper, two material cylinders and pistons, and a
swingtube valve. A continuous flow of concrete through the delivery line is produced by the sequence of op-
eration of the two concrete pistons with the swingtube valve. The swingtube shifts between the two material
cylinders under a controlled Electro/Hydraulic sequence to direct the flow between the two material cylin-
ders, the hopper, and the discharge outlet. The swingtube allows one material cylinder to be directly open to
the hopper on the suction stroke, while simultaneously the other cylinder is directly connected through the
swingtube to discharge. At the end of the piston travel the direction changes and the swingtube is shifted to
direct the flow output from the other cylinder to discharge.