Xinje XG Series User manual

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XG series PLC
User manual [Hardware]
Wuxi Xinje Electric Co., Ltd.
Data No. PG01 20210906EN 3.6

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General description
Thank you for purchasing Xinje XG series programmable controller.
This manual mainly introduces the hardware characteristics of XG series programmable controllers.
Before using the product, please read this manual carefully and conduct wiring on the premise of fully
understanding the contents of the manual.
For the introduction of software and programming, please refer to the relevant manuals.
Please deliver this manual to the end user.
Notices for users
Only operators with certain electrical knowledge can carry out wiring and other operations on the product.
If there is any unknown place, please consult our technical department.
The examples listed in the manual and other technical materials are only for users' understanding and
reference, and do not guarantee certain actions.
When using this product in combination with other products, please confirm whether it conforms to
relevant specifications, principles, etc.
When using this product, please confirm whether it meets the requirements and is safe.
Please set up backup and safety functions by yourself to avoid machine failure or loss that may be caused
by the failure of this product.
Responsibility statement
Although the contents of the manual have been carefully checked, errors are inevitable, and we cannot
guarantee complete consistency.
We will often check the contents of the manual and make corrections in subsequent versions. We welcome
your valuable comments.
The contents described in the manual are subject to change without notice.
Contact information
If you have any problem about products, please contact the agent or Xinje company.
Tel: [phone]
Fax: [phone]
Address: No.816, Jianzhu West Road, Binhu District, Wuxi City, Jiangsu Province, China
Code: 214072
Website: www.xinje.com
WUXI XINJE ELECTRIC CO., LTD.All rights reserved
This material and its contents shall not be copied, transmitted or used without explicit written permission.
Violators shall be liable for the losses caused.All rights provided in the patent license and registration
including utility modules or designs are reserved.

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Safety notes
Please read this part carefully before using and operate after understanding the usage, safety and notices. Pay
attention to safety and wire correctly.
We have summarized possible problems that may happen and classify them by warning and caution. About
other matters, please operate in basic working order.
Caution
Incorrect use may lead to danger, such as moderate and slight injury, property
loss.
Warning
Critical miss may lead to serious danger, such as death or serious injury,
serious loss of property.
⚫Confirmation when getting the product
Caution
Do not install the controller which is damaged, lack parts or type unfit. Otherwise, injury may occur.
⚫Product design
Warning
Please make safety circuit outside controller to make sure the system can run in safety when controller errors.
Otherwise, incorrect action or fault may occur.
Caution
Do not put control wiring or power wiring together, separate them at least 10cm in principle. Otherwise,
incorrect action or damage may occur.
⚫Product installation
Warning
Cut off all external power before installing controller. Otherwise, an electric shock may occur.

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Caution
1. Please install and use this product under the environmental conditions specified in the general specifications of
the manual.
Do not use in places with humidity, high temperature, dust, smoke, conductive dust, corrosive gas, combustible
gas, vibration and impact.
It may cause electric shock, fire, misoperation, product damage, etc.
2. Do not directly touch the conductive part of the product.
It may cause malfunction and failure.
3. Please use Xinje XG-EB series special guide rail to fix this product, and please install it on a flat surface.
Incorrect installation may cause malfunction and product damage.
4. When processing the screw hole, please do not let the cutting powder and wire debris fall into the product shell.
It may cause malfunction and failure.
5. When connecting the expansion module with the expansion cable, please make sure that the connection is tight
and the contact is good.
It may cause poor communication and malfunction.
6. When connecting peripheral devices, expansion devices, batteries and other devices, be sure to cut off power
for operation.
It may cause malfunction and failure.
⚫Product wiring
Warning
1．Cut off external power before wiring. Otherwise, an electric shock may occur.
2．ConnectAC or DC power to special power terminal correctly. Otherwise, may burn the controller.
3．Close the panel cover plate before controller powering on and running. Otherwise, an electric shock may occur.
Caution
1．Do not connect external 24V power to controllers’ or expansion modules’ 24V and 0V
terminals, products damage may occur.
2．Use 2mm2cable to ground the ground terminals of expansion modules and controllers, never common ground
to high voltage system. Otherwise, products fault or damage may occur.
3．Do not wiring between idle terminals. Otherwise, incorrect action or damage may occur.
4．Avoid ablation powder or clastic wires into product shell when processing screw holes. Otherwise, incorrect
action or fault may occur.
5．Tighten up wiring terminals and separate conductive parts. Otherwise, incorrect action or product damage may
occur.

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⚫Run and maintenance
Warning
1．Do not touch terminals after power on.
Otherwise, an electric shock may occur.
2．Do not connect or move the wires when power on.
Otherwise, an electric shock may occur.
3．Make sure to stop the PLC before changing the controller program.
Otherwise, malfunction may occur.
Caution
1．Do not disassemble and assemble product arbitrarily.
Damage to product may occur.
2．Plug and connect cables on the condition of power off.
Otherwise, cable damage or malfunction may occur.
3．Do not wire the idle terminals.
Otherwise, malfunction or damage may occur.
4．Cut off the power when disassemble expansion modules, external devices and batteries.
Otherwise, malfunction and fault may occur.
5．Dispose them as industrial waste when out of use.

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Catalog
SAFETY NOTES ..................................................................................................................................................- 3 -
PREFACE.................................................................................................................................................................. 1
1. XG SERIES PRODUCT OVERVIEW.................................................................................................................. 4
1-1．PRODUCT FEATURES...............................................................................................................................................4
1-1-1 ． Basic unit.......................................................................................................................................................4
1-1-2 ． Expansion unit ...............................................................................................................................................7
1-2．MODEL COMPOSITION AND MODEL TABLE ..............................................................................................................7
1-2-1. Basic unit model composition and model table ...............................................................................................7
1-2-2. Expansion unit model composition and model table........................................................................................8
1-3. DESCRIPTION OF EACH PART.....................................................................................................................................9
1-3-1 ． XG1 series structural composition.................................................................................................................9
1-3-2 ． XG2 series structural composition...............................................................................................................10
2. SPECIFICATION PARAMETERS OF MAIN BODY........................................................................................11
2-1．SPECIFICATION PARAMETERS................................................................................................................................ 11
2-1-1 ． General specifications ................................................................................................................................. 11
2-1-2. Performance specifications............................................................................................................................12
2-2．XG SERIES DIMENSION.........................................................................................................................................14
2-3．TERMINALARRANGEMENT...................................................................................................................................15
2-3-1 ． XG1 series terminal arrangement................................................................................................................15
2-3-2 ． XG2 series terminal arrangement................................................................................................................16
2-4．COMMUNICATION PORT........................................................................................................................................16
3. SYSTEM COMPOSITION ................................................................................................................................. 19
3-1．SYSTEM COMPOSITION .........................................................................................................................................19
3-2．PERIPHERAL EQUIPMENT......................................................................................................................................20
3-2-1. Power supply module.....................................................................................................................................20
3-2-2. Mounting rail.................................................................................................................................................21
3-2-3 ． U connector .................................................................................................................................................22
3-2-4. Terminal block and connecting cable ............................................................................................................23
3-2-5. Programming software ..................................................................................................................................24
3-2-6 ． HMI..............................................................................................................................................................25
3-3．CONSTITUTION PRINCIPLE....................................................................................................................................26
3-4.ALLOCATION OF EXTENSION MODULE DEFINITION NUMBER ...................................................................................27
3-5. PRODUCT INSTALLATION ........................................................................................................................................27
4. POWER SUPPLY SPECIFICATION.................................................................................................................. 29
4-1. POWER SUPPLY SPECIFICATION ...............................................................................................................................29
5. INPUT SPECIFICATION AND WIRING .......................................................................................................... 30
5-1．INPUT SPECIFICATION ...........................................................................................................................................30
5-1-1 ． Input specification........................................................................................................................................30
5-1-2 ． Wiring example............................................................................................................................................31
5-2．DC INPUT SIGNAL.................................................................................................................................................32
5-3. HIGH SPEED COUNTING INPUT ................................................................................................................................33
5-3-1 ． Counting mode.............................................................................................................................................33
5-3-2. High speed counting range............................................................................................................................35

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5-3-3. High speed counter input wiring....................................................................................................................35
5-3-4. Input terminal assignment .............................................................................................................................36
5-3-5 ． AB phase counting frequency doubling setting mode ..................................................................................37
6. OUTPUT SPECIFICATION AND WIRING ...................................................................................................... 39
6-1. OUTPUT SPECIFICATION..........................................................................................................................................39
6-2．TRANSISTOR OUTPUT ...........................................................................................................................................39
7. OPERATION, COMMISSIONING AND MAINTENANCE............................................................................. 42
7-1. OPERATION AND COMMISSIONING ..........................................................................................................................42
7-2. ROUTINE MAINTENANCE ........................................................................................................................................43
8. SWITCH BETWEEN SOFT COMPONENTS................................................................................................... 44
8-1. FUNCTION OVERVIEW.............................................................................................................................................44
8-2. OPERATION METHOD ..............................................................................................................................................45
APPENDIX ............................................................................................................................................................. 48
APPENDIX 1. SPECIAL SOFT COMPONENT LIST ...............................................................................................................48
Appendix 1-1 ． Special auxiliary relay list...............................................................................................................48
Appendix 1-2 ． Special data register list..................................................................................................................53
Appendix 1-3 ． Special Flash register list................................................................................................................60
APPENDIX 2. INSTRUCTION LIST ....................................................................................................................................62
APPENDIX 2-1. BASIC INSTRUCTION LIST ......................................................................................................................62
Appendix 2-2. Application instruction list................................................................................................................63
Appendix 2-3. Special instruction list.......................................................................................................................64
APPENDIX 3. PLC CONFIGURATION LIST........................................................................................................................65
APPENDIX 4. Q&A........................................................................................................................................................67

1
Preface
The following will introduce the content composition of this manual, the scope of application of the manual, the
conventions in the manual, the introduction of related manuals and the access to manual materials.
Application range of the manual
This manual is the hardware manual of XG series PLC products, which is applicable to XG1 and XG2 series
PLC.
1. XG series PLC features
Faster instruction processing speed
XG series PLC has faster instruction processing speed. XG1 series is equivalent to more than 2~3 times of XD3
series, and XG2 series is equivalent to 10 times of XDM series. The key performance is that the floating-point
instruction operation speed is significantly improved, and the scanning cycle unit is us.
Greater program capacity
XG series PLC has larger program capacity than XD series. XG1 series has 1MB program capacity, and XG2
series has 16MB program capacity.
Up to 16 XG series digital and analog value modules can be expanded
XG series PLC supports the expansion of modules, including digital value, analog value, temperature module,
etc., and the maximum number of extensions is 16.
Compatible with most common functions of XD series
In addition to the above advantages, XG series also supports most common functions of XD series PLC.
Compatible with the original program of XC series
Xinje PLC programming tool software can directly open the program of the original XC series PLC, but some
instructions of XG series and XC series may be involved in the program, and errors will be reported in red font
in Xinje PLC programming tool software. You only need to modify this part manually.
X-NET bus
XG series PLC supports X-NET fieldbus communication, which can realize fast and stable communication
between XG/XD/XL series PLC and TG/TN series HMI.
Ethernet communication
The built-in Ethernet port LAN1 (RJ45 standard) can stably and quickly realize program upload and download,
online monitoring and remote monitoring. After being connected to the LAN, it can communicate with other
Modbus-TCP devices in the LAN.
EtherCAT bus
XG2 series also has built-in Ethernet port LAN2 (RJ45 standard), which supports EtherCAT bus communication.
V1 version supports 32 maximum stations. At present, it only supports slave stations with EEPROM, such as
Xinje-DS5C, Panasonic EtherCAT servo, Kollmorgen servo, etc., but does not support Inovance servo.
2. XG series PLC unit
Series name
Product model
XG1
XG1-16T4
XG2
XG2-26T4
3. XG series PLC expansion modules

2
Module type
Product model
I/O
XG-E16X, XG-E32X, XG-E64X
XG-E16YR, XG-E16YT, XG-E32YT, XG-E64YT
XG-E8X8YR, XG-E8X8YT, XG-E16X16YT
AD/DA
AD type: XG-E8AD-A-S, XG-E8AD-V-S
DAtype: XG-E4DA-S
AD/DA type: XG-E4AD2DA
Temperature
XG-E8PT3-P, XG-E8TC-P
4. Other accessories
Accessories type
Product model
Power supply module
XG-P75-E
Bus connector
XG-EUC-1, XG-EUCT-1
Installation rail
XG-EB-170, XG-EB-260, XG-EB-385, XG-EB-590, XG-EB-880, XG-EB-1500
External terminal block
JT-G26
Cables for external terminal
block
JC-G26-NN05 (0.5m), JC-G26-NN10 (1.0m), JC-G26-NN15 (1.5m)
Conventions in the manual
Limited by space, some abbreviations may be used in the manual to replace the original names. These names
that may be involved are listed in the table below for comparison.
Abbreviation
Explanation
XG series PLC
General name of the XG whole series of programmable controllers
XG1 series PLC
General name of the XG1 whole series of programmable controllers
XG2 series PLC
General name of the XG2 whole series of programmable controllers
XD series PLC
General name of the XD whole series of programmable controllers
Basic unit or body
The abbreviation of basic unit of XG full series programmable controller
Expansion module
General name of all expansion modules of XG series programmable controller
I/O expansion
Abbreviation of all input and output expansion modules of XG series
programmable controller
Analog expansion
Abbreviation of all analog expansion modules of XG series programmable
controller
Peripheral equipment
General term of programming software, human-machine interface and network
module
Programming software
Abbreviation of Xinje PLC programming tool software
HMI
General name of TG, OP series products
TG series
General name of TG series touch screen
OP series
General term of OP series text display