Xirgo FMS500 TACHO SDK User manual

FMS500 TACHO SDK
GNSS VEHICLE TRACKER
User manual
FMS500 TACHO SDK

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
Contents
1. FMS500 TACHO SDK general device information...................................................................3
1.1. Safety and legal information .................................................................................................. 3
1.2. Description ............................................................................................................................ 3
1.3. Package ................................................................................................................................. 3
1.4. Technical specifications......................................................................................................... 4
1.5. Physical properties................................................................................................................. 5
1.6. Pinout & diagnostic LED....................................................................................................... 7
1.6.1. Pinout............................................................................................................................. 7
1.6.2. Diagnostic LED.............................................................................................................. 8
1.7. Installation............................................................................................................................10
1.8. Configuration........................................................................................................................10
1.9. Support.................................................................................................................................10
1.10. Document versions............................................................................................................10
2. Annex 1. Installation instructions.............................................................................................11

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
1. FMS500 TACHO SDK general device information
1.1. Safety and legal information
Do not disassemble the device.
May interfere operation of adjacent electronic devices.
Device may be damaged by water and high humidity.
Installed by qualified professionals only.
Copyright © XIRGO GLOBAL, Ltd. All rights reserved. Reproduction, transfer, distribution or storage
of part or all of the contents in this document in any form without prior written permission of XIRGO
GOBAL is strictly prohibited.
1.2. Description
FMS500 TACHO SDK is a device with GNSS and Cellular connectivity, designed for object tracking.
It is able to acquire information on object location, speed, direction, etc. and transfer the data via Cellular
network. Digital and analog inputs of the device may be used to connect different external
sensors/devices. Outputs of the device may be used to control external equipment remotely.
Flexible configuration allows users/dealers to adjust the device to meet their specific requirements. All
device settings and firmwares are updated remotely via GPRS. It is possible to create setting templates
for groups of vehicles, use mass updates and create unique device operation logic, fulfilling requirements
of most cases on the market.
1.3. Package
FMS500 TACHO SDK is shipped to a customer in a cardboard box and contains all required components
for operation, except a SIM card. Package contents:
1. FMS500 TACHO SDK device (control unit)
2. Wires + fuse
Note. SIM card is not included, but is necessary to operate the device. Contact your local Network
provider to purchase a SIM card. Xirgo Global recommends an M2M SIM card for best performance and
reliability.

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
1.4. Technical specifications
Table 1. FMS500 TACHO SDK technical specifications
General
Physical Peripherals
2x CAN lines
1-Wire
RS-232
EIA-485 / J1708
Digital Inputs
4x discrete (frequency, impulse counter, ON/OFF modes)
Voltage threshold
dynamic
Analog Inputs
3x analogue, 12 bit, 0-31V
Outputs
Open Collector type
OUT1 maximum current
0,5A
OUT2 maximum current
0,5A
Power supply
9 –31V
Rated voltage
12/24 V
Average consumption (at 12V)
Full active without load on outputs: 100mA
Full active with maximum load on outputs: 600mA
Deep sleep: 4 mA
Internal memory
8 МB
Accelerometer
3 axis digital accelerometer
Operational temperature range
With internal Lithium battery
from -20 to +60 C°
Without internal Lithium
battery
from -40 to +85 C°
Dimensions
68x90x19 mm
Weight
Tracker –64 g, set –160 g
Cellular and GNSS module
Simcom SIM800
Ublox EVA-M8M
RF function
EGPRS
Bands/Frequency
GSM/EDGE Bands 2: 1850 –1910 MHz (TX), 1930 –1990 MHz (RX)
GSM/EDGE Bands 3: 1710 –1785 MHz (TX), 1805 –1880 MHz (RX)
GSM/EDGE Bands 5: 824 –849 MHz (TX), 869 –894 MHz (RX)
GSM/EDGE Bands 8: 880 –915 MHz (TX), 925 –960 MHz (RX)
Transmitting power
Class 3(23dBm±2dB)
Cellular antenna
PCB antenna
GNSS
GPS
GLONASS
BeiDou (optional)
Galileo (optional)
GNSS antenna
SMD patch antenna
GNSS antenna gain
GPS:-0.14 dBi typ.
GLONASS:1.75 dBi typ.
GNSS sensitivity
Cold start: -146dBm
Reacquisition: -157dBm
Tracking: -157dBm

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
Physical properties
Fig. 1. FMS500 TACHO SDK front view.
Note. To insert a SIM card, open the box by lifting plastic holders from both sides.
Table 2. FMS500 TACHO SDK components.
No.
Short description
1
LED indicator
2
SIM card
3
Socket 2x8 pins
4
USB interface
1
2
3
4

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
Fig. 2. FMS500 TACHO SDK dimensions, mm
4
60
4
91
68
19

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
1.5. Pinout & diagnostic LED
1.5.1. Pinout
CAN H
Orange
CAN L
Orange/black
OUT2/ADC3
White
IN4
Blue/black
GND
Black
Battery+
Red
RS232(TX)
Purple
RS232(RX)
Blue
CAN2 H
Yellow
CAN2 L
Yellow/black
1-WIRE
Brown
IN5/ADC5
Grey/black
IN3/OUT1
Purple/black
IN2/ADC4
White/black
RS485 (B)
Green
RS485 (A)
Green/black
Fig. 3. FMS500 TACHO SDK pinout and cable colors.

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
1.5.2. Diagnostic LED
FMS500 TACHO SDK has an indication LED –for GNSS, Cellular modem and CAN line status. LED
starts flashing only if IN5 digital input is connected to battery +.
Fig 4. Cellular signal flashing example
Fig 5. GNSS signal flashing example
Fig 6. CAN signal flashing example

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
Table 3. CAN status flashing meaning
Flashes count
Meaning
1
Reading CAN1 line
2
Reading CAN2 line
3
Reading CAN1 & CAN2 lines
Table 4. GNSS status flashing meaning
Flashes count
Meaning
1
No GNSS signal
2
Poor precision. HDOP>1.5
3
3 satellites locked. HDOP<1.5
…
…
12
12 satellites locked. HDOP<1.5
Table 5. Cellular modem status flashing meaning
Flashes count
Meaning
1
Modem connected to server, Modem connected to Internet, Modem GPRS
registered, Modem GSM registered, Modem SIM card ok, Modem turned
on
2
Modem connected to Internet, Modem GPRS registered, Modem GSM
registered, Modem SIM card ok, Modem turned on
3
Modem GPRS registered, Modem GSM registered, Modem SIM card ok,
Modem turned on
4
Modem GSM registered, Modem SIM card ok, Modem turned on
5
Modem SIM card ok, Modem turned on
6
Modem turned on
7
Device started

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
1.6. Installation
FMS500 TACHO SDK is installed where risk of mechanical damage, high humidity and extreme heat is
low. Device is mounted stable to vehicle body, therefore ensuring correct operation of the internal
accelerometer. Complete installation manual is available as Annex 1.
1.7. Configuration
FMS500 TACHO SDK is to be configured via a configuration server, where dealers/users can adjust
operation of their devices to fulfill specific requirements.
1.8. Support
FMS500 TACHO SDK is built to be a reliable, stable and easy to install device. Please read and follow
provided installation and operating instructions carefully. However, if you encounter difficulties while
installing or using this product, technical support is available and may be reached by e-mail
1.9. Document versions
Table 6. Document versions
Version
Date
Changes
1.0
2017-07-04
Document created.
2.0
2020-04-23
Specifications table updated.
Diagnostic LED section updated
Installation instructions updated

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
2. Annex 1. Installation instructions
General
Central unit is only mounted in inside of the vehicle, it can not be installed in the engine chamber,
next to the cabin, or in the area of exposure to direct external conditions. Central unit should be protected
from moisture exposure. Device must be fastened in a stable position to avoid random twitches and
displacements (suspension on cables is strictly prohibited). Central unit must be mounted horizontally.
Precise orientation is of particular importance to flawless operation of the system, since the device is
equipped with acceleration sensors recording the data which directly affects the results obtained.
List of suitable vehicles
FMS500 TACHO SDK is intended for internal combustion engines, hybrid and electric
engines, where power supply specifications are met. Device must be connected to the vehicle battery,
ensuring constant power supply even if the engine is not working and ignition is off.
Basic instructions before beginning the installation
Quality of connections, location of the device, etc. play a significant role on accurate operation of the
system. Below are some tips and rules for correct installation to attain professional quality and ensure
maximum efficiency of the device.
Mechanical connections
To highest possible extent, cavities in the vehicle should be used for wiring. If you need to make a
new hole, it must be protected against corrosion appropriately!
Wiring connection must be made by brazing, and not merely mechanical wire connection. It is
especially important to protect the connections with insulation for high-resistance atmospheric
conditions. Do not use insulation with unknown resistance parameters.
Efforts should be made to tie the new wiring into the car's standard wiring bales.

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
Installation of central unit
Steps to install central unit:
1. Open the housing by gently lifting the plastic holders on each side and remove the PCB from
it.
oUse thin screwdriver to lift up the plastic holders in order not to brake them.
2. Locate the SIM holder and following the printed picture on the PCB insert the SIM card.
3. Place the PCB to the housing and close it.
4. Use plastic fastening straps to fix device in a stable position (units housing has four holes, for
straps to go through and fasten them to the body of the vehicle).
5. Connect power supply;
6. Connect ignition wire to a digital input (usually IN5);
7. Connect array;
8. Connect other devices (optional).
Tools/equipment necessary for the installation:
1. Pliers
2. Stripping pliers
3. Screwdriver
4. Multimeter (tester)
5. Fastening straps
6. Isolation tape

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
Principle connection scheme
•1A fuse on power wire is mandatory to meet all safety requirements
•We strictly recommend to put not less than 1A fuses when connecting any additional device
(f.e. relay) to device outputs
Fig.7 Principle connection scheme
SIM card
SIM card must be inserted into the device before starting installation. The device must be turned off
when inserting SIM card. Before inserting the SIM card, make sure you have all network services
activated, the card’s PIN code must be disabled.
If the vehicle is travelling to foreign countries, roaming service must be activated for the SIM card.
The SIM card and phone number must be checked and clearly marked on the installation certificate of
the device.

Xirgo Global
Chemijos st. 15 LT-51332, Kaunas, Lithuania
www.xirgoglobal.com
IMPORTANT! Before inserting a SIM card, do not forget to disable PIN code. Otherwise, the device
will not work, and the SIM card will be blocked.
GNSS antenna
GNSS antenna is the main element responsible for vehicle positioning accuracy and quality. FMS500
TACHO SDK units are equipped with internal GNSS antennas. To ensure best possible signal reception
and evaluating GNSS signal character, there are strict requirements for correct installation of the tracking
unit:
•The accordingly marked side of the device must be invariably directed to the sky. The device must
be oriented horizontally (not at an angle) and oriented with the corresponding side towards the
top.
•The device should not be covered with metal sheet or reinforced glass. In vehicles with standard
glass (e.g., without built-in heating elements).
•Fixing of the device must be stable and immobile, providing for the installation durability. It is
necessary to take into account events, which may lead to loss of device stability, to select the
mounting location and methods that would allow to avoid these factors.
Cellular antenna
Cellular antenna is responsible for transfer of collected data and connection with central server. Good
antenna’s performance is the key element in obtaining information from the device. FMS500 TACHO
SDK series trackers are equipped with internal Cellular antennas.
Cellular antenna does not require orientation to open sky; however you should be aware that metal
elements weaken the GSM signal. It is also necessary to take into account the emission of the antenna’s
high frequency radio waves, which may interfere with operation of electronic devices.
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