XPOtool 62883 User manual

Operation Manual
Electric Polisher
62883, 62884
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities, please contact us.

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The information contained in this document may alter at any time without previous notice. It is prohibited
to copy or spread any parts of this document in any way without prior written allowance. All rights re-
served.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless, and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
Send an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
Do you wish to pick goods up? Our pick-up address is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
Germany
To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously or
placing your order via the webshop.
E-mail: [e-mail]
Tel: [phone]
Fax: [phone]
To return orders for exchange, repair, or other purposes, please use the following address. Attention!
To allow for a smooth execution of your complaint or return, it is important to contact our customer
service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: [e-mail]
Tel: [phone]
Fax: [phone]

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Introduction
Thank you for purchasing this quality product. To minimise the risk of injury we urge that our clients
take some basic safety precautions when using this device. Please read the operation instruc-
tions carefully and make sure you have understood its content.
Keep these operation instructions safe.
Safety instructions
Warning! Read and understand all instructions. Failure to follow all the instructions and notes below
may result in electric shock, fire, and/or serious injury.
Work area
•Keep your work area tidy and well lit. Untidy and poorly lit work areas increase the risk of acci-
dents.
•Do not operate power tools in potentially explosive atmospheres, e.g., in the immediate vicinity
of flammable liquids, gases or dusts. Power tools produce sparks that can ignite dust or vapours.
•Keep bystanders, children, and visitors away while operating a power tool. Distractions can
cause you to lose control of the tool.
•Avoid physical contact with earthed surfaces such as pipes, radiators, cookers, and refrigera-
tors. There is an increased risk of electric shock if your body is earthed.
•Do not expose power tools to rain or moisture. If water enters a power tool, the risk of electric
shock increases.
•Never misuse the power cord. Never use the cable to carry the appliance and do not pull on the
cable to disconnect the mains plug from the mains. Keep the cable away from heat, oil, sharp
edges or moving parts. Replace damaged cables immediately. Damaged cables increase the
risk of electric shock.
•When operating a power tool outdoors, use an extension cord that is rated for outdoor use. An
extension cord marked for outdoor use reduces the risk of electric shock.
Personal safety
•When operating a power tool, always remain alert, give full attention to your actions and work,
and always work with foresight and caution. Do not use the tool when you are tired or under the
influence of alcohol, drugs, or medicine. A moment of carelessness when operating power tools
can result in serious injury.
•Dress appropriately. Do not wear loose clothing or jewellery. Tie up long hair. Keep your hair,
clothing, and gloves away from moving parts. Loose clothing, jewellery or long hair can get
caught in moving parts and cause injuries.
•Avoid accidental starting. Make sure the switch is in the off position before connecting the power
plug to the mains. Carrying electrical appliances while your finger is on the switch or plugging
in electrical appliances with the switch in the on position can cause accidents.
•Remove adjusting keys or wrenches before turning on the tool. A wrench or adjusting key left
on a rotating part of the tool may result in personal injury.
•Do not overreach. Always maintain a firm footing and balance. Good footing and balance allow
better control of the tool in unexpected situations.
•Wear appropriate protective equipment. Always wear eye protection, Dust mask, non-slip safety
shoes, hard hat, and hearing protection. Ordinary eyeglasses or sunglasses are not eye
protection!
Use and care of power tools
•Use clamps or another convenient method to secure and support the workpiece on a stable
platform. Holding the workpiece by hand or pressing it against the body may cause it to become
unstable, resulting in loss of control and injury.

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•Do not use the tool with force. Use the appropriate tool for the task Application. The appropriate
tool will do the task better and safer at the speed for which it is designed.
•Disconnect the mains plug from the power source before adjusting, changing accessories, or
storing the unit. Such safety precautions reduce the risk of accidentally starting the machine.
•Keep unused equipment out of the reach of children and other untrained persons. Tools in the
hands of untrained users are dangerous.
•Check if moving parts are misaligned or not, if parts are broken or if there are other conditions
that may affect the operation of the appliance. If the unit is damaged, have it serviced before
use. Many accidents are caused by poorly maintained equipment.
•Use only accessories recommended by the manufacturer. Accessories that may be suitable for
one tool can be dangerous when used on another tool.
Maintenance
•Only use accessories recommended by the manufacturer. Accessories that may be suitable for
one tool may be dangerous when used on another tool.
•When servicing a tool, use only identical replacement parts. Use of unauthorised parts or failure
to follow maintenance instructions may result in electric shock or injury.
•Use a suitable extension cord: Make sure the extension cord is in good condition. If you use an
extension cord, make sure it is strong enough to pass the amount of current the appliance re-
quires. An unsuitable cable will cause the mains voltage to drop, resulting in power loss and
overheating.
Specific safety instructions
•Always use a suitable grinding wheel guard. This protects the operator from broken pieces of
the grinding wheel.
•Accessories must be rated for at least the speed recommended on the tool's rating plate. Grind-
ing wheels and other accessories running above the rated speed can fly apart, causing injury.
•Hold the tool by the insulated gripping surfaces when carrying out work where the cutting tool
may touch hidden conductors or their cables. Contact with a live line will cause exposed metal
parts of the tool to also be live and cause an electric shock.
•When using depressed centre grinding wheels, be sure to use only fibreglass reinforced wheels.
•Always wear safety glasses during use. Ordinary eyeglasses or sunglasses are not safety
glasses!
•Check the grinding wheel carefully for cracks or damage before use. Replace cracked or dam-
aged grinding wheels immediately. Run the unit (with guard) for about one minute without load
(keep the unit away from other people). If the disc is faulty, it will probably come off during this
test.
•Only use flanges that are suitable for this tool.
•Be careful not to damage the spindle, flange (especially the mounting surface) and lock nut.
Damage to these parts can cause the disc to break.
•Never use the tool together with wood cutting blades or other saw blades. Such saw blades
often kick back when used on the grinder and cause a loss of control that can lead to injury.
•Hold the tool firmly.
•Keep hands away from rotating parts.
•Keep the cable away from the grinding wheel. Do not wrap the cable around your arm or wrist.
If you lose control of the tool, you may become entangled in the cable, which can cause injury.
•Make sure that the grinding wheel does not touch the workpiece before the switch is operated.
•Let the tool run for a while before using it on an actual workpiece. Look out for vibrations or
wobbling – this may indicate incorrect attachment or an incorrectly balanced grinding wheel.
•Watch out for flying sparks. Hold the tool so that sparks stay away from you, other people and
flammable materials.
•Do not run the tool when it is not in use. Operate the tool only when handheld.
•Do not touch the workpiece immediately after operation. It may be very hot and could burn your
skin.
•Always wear suitable clothing, e.g., a long-sleeved shirt, leather gloves and protective work
clothing to protect the skin from contact with hot abrasive material.

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•Using this tool for sanding or grinding certain products, paints and wood may expose the user
to dust containing hazardous substances. Use suitable respiratory protection.
Caution! Misuse or failure to observe the safety instructions given in these operating instructions may
result in serious injury.
Operating instructions
Ring handle
To operate safely and conveniently, please use
the auxiliary handle. Fix the auxiliary handle by
aligning its convex parts with the head case re-
cess and fastening the socket head screw with a
socket screw wrench. You can install the auxiliary
handle in either direction.
Installation of the polishing wheel
Align the upper screw thread of the polishing
wheel with the output shaft. Press the self-locking
pin and rotate the polishing wheel clockwise until
its tightened. Press the self-locking pin and rotate
the polishing wheel anti-clockwise and you can re-
move it. When replacing the worn polishing pad,
make sure that the new polishing pad and the pol-
ishing wheel are aligned so that they both run
round.

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Trigger operation
Caution! Before plugging in the mains plug, make
sure that the power button is in the “OFF” position
and that the trigger can be reset smoothly.
Start and stop: Pull the trigger (2) to start the unit.
Release the trigger completely to stop the unit. If
you want to use the locking switch, you only need
to press the self-locking button (1) as soon as you
pull the trigger of the unit. The unit will then run
continuously. Release the trigger completely to
stop the unit.
Speed adjustment
The speed switch (1) can be set from level “1” to
“6”. You can set different rotation speeds from low
to high according to the requirements of the differ-
ent jobs to be done.
Efficient and safe operation
Caution! Make sure that the power supply is dis-
connected when you place the tool on the work
surface and never put the polishing wheel down
until it stops completely.
Hold the tool firmly and turn on the switch. Then
move the polishing wheel at an angle of 15 de-
grees to the surface of the workpiece; move it only
with light pressure. Excessive pressure will affect
the quality of the work and wear the polishing
wheel.

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Replacing the carbon brush
This appliance has a device to replace worn car-
bon brushes. If there are large sparks during the
rotation of the device or the device stops running,
please replace the carbon brushes. Remove the
cover of the carbon brushes (1) with a screw-
driver. Remove the worn brushes and replace
them with new ones. Make sure that the brushes
can be easily inserted into the holder by hand and
then tighten the cover again. Make sure that both
brushes are replaced at the same time.
Technical data
Rated voltage (V)
230
Rated frequency (㎐)
50
Power input (W)
1200
Max. (no-load) speed (r⁄min)
3000
Grinding wheel diameter (㎜)
180
Support plate diameter (㎜)
150, 180
Polishing fleece diameter (㎜)
180
Polishing sponge diameter (㎜)
150

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Exploded drawing and parts list

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№
Name
№
Name
1
Baffle Ring
24
Output shaft
2
Bearing (608)
25
Polishing wheel
3
Cree page baffle ring
26
Semi-circular Key
4
Rotor
27
Brush holder cap
5
Screw (M8×20)
28
Carbon brush
6
Gasket
29
Brush holder
7
Auxiliary handle
30
Big Type plate
8
Bearing clamping cap
31
Stator
9
Bearing (6201)
32
Screw (St 4,2×70)
10
Head case
33
Frame
11
Screw (St 4,8×35)
34
Small Type plate
12
Self-locking cap
35
Left handle
13
Self-locking pin spring
36
Cable sheath bond
14
Screw (M5×16)
37
Cable
15
Screw (M5×12)
38
Cable clamping plate
16
Self-locking pin
39
Screw (St 4,2×18)
17
Bearing(HK081210)
40
Right handle
18
Bearing baffle ring (⌀12 mm)
41
Straight speed switch
19
Large gear
42
Rivet (2×10)
20
Baffle ring (⌀ 32 mm)
43
Small spring of switch
21
Front cover
44
Trigger
22
Screw (M4×16)
45
Type plate
23
Dust cover

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Disposal regulations
EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were imple-
mented in the law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out
wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the
domestic waste.
The company WilTec Technik GmbH has been registered in the German registry EAR under the WEEE-
registration number DE45283704.
Disposal of used electrical and electronic appliances
(intended for use in the countries of the European Un-
ion and other European countries with a separate col-
lection system for these appliances).
The logo on the article or on its packaging points out
that this article must not be treated as normal house-
hold waste but must be disposed to a recycling collec-
tion point for electronic and electrical waste equipment.
By contributing to the correct disposal of this article you
protect the environment and the health of your fellow
men. Environment and health are threatened by inap-
propriate disposal.
Material recycling helps reduce the consumption of raw materials.
Additional information on recycling this article can be provided by your local community, municipal waste
disposal facilities, or the store where you purchased the article.
Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part, of this instruction
manual require the written permission of WilTec Wildanger Technik GmbH.