Yalp Toro User manual

Toro installation manual
19 November 2015
Version 1.6

Contents
Yalp sports- & play equipment
T: 0031 547 289 410
E: [e-mail]
Page
3
4
5
8
10
11
12
14
16
18
20
21
22
23
24
25
1 Preparation
2 Toro goals isometric view
3 Cables
4 Field preparation
5 Artificial grass
6 Electronics: Power
7 Mounting: Surface mount
(pumpwagon)
8 Mounting: Surface mount
(forklift or crane)
9 Mounting: In ground
10 Electronics: Connections
11 Remove crane hooks
12 Technical information
13 Warranty
14 Final remarks
15 Appendix
16 Versions
This manual contains all information you need to
install this product. Make sure you
check all safety chapters and follow the
instructions to prevent dangerous situations.
If you have any remarks or improvements, please
contact us.
Have fun with the product!

EN_installation manual_Toro_v1.6 - 3 -
When placing Toro:
Make sure at least 1,7m of free space without
obstacles is available around the Toro field for
installation and safety reasons.
3G Sim card specifications
- Minimum of 250 MB/month
- 3G data subscription (no prepaid!)
- Mini sim card size (see image below)
1,7m
For installing Toro it is recommended:
• To work with two persons
Make sure a power cable for the Toro is ready on
location, with an length of at least 2 meters above
ground. The power supply must be assembled on a
separate group with a 30mA ground fault circuit
interrupter (GFCI), fused on 10A or 16A.
Ymvk ground cable, 2 cores, 2,5mm2. Maximum
cable diameter; 18mm
• Security Torx-40 bit (with hole cut-out)
• M8 tap
• M8 tap drill
• A fork spanner 13
• A cordless drill
• Socket head toolset (size 5)
• A bit holder
• A saw for the PVC pipes
Other
• Forklift truck/small crane
• Casing tubes, minimum inner
diameter; 40mm.
Length; ±13,2 m (3x)
• Electricity 230 V at master goal place.
• certified NEN1010 electrician to connect
the ground cable to the socket.
• Loctite adhesive
• Mini sim card wit a 3G connection
(250 MB/month)
1 Preparation
Mini Macro Nano
Tools list

EN_installation manual_Toro_v1.6 - 4 -
2 Toro goals isometric view
Toro master goal (1x)
Toro basic goal (3x)

EN_installation manual_Toro_v1.6 - 5 -
1. Install the 230V ground cable at the master
goal. Make sure it is powered on a separate
power group and has 2m extra length above
ground.
2. Lay the casing tubes from the basic goals to
the master goal, as shown in the illustration.
Preform the bends with an minimum radius of
1m.
3 Cables
13,66
13,06
Master goal (placed in red section)

EN_installation manual_Toro_v1.6 - 6 -
3. Make sure the casing tubes extend above the
ground, ± 5cm.
250mm
250mm
80
120
160 mm
Centerline
Ground cable
Casing tube
Casing tube
Groundwork basic goal
Groundwork master goal
200 mm
50 mm

EN_installation manual_Toro_v1.6 - 7 -
Data + powercable 18m
PCS
100-128
3
4. Lead the data+powercables through the
tubes.
2
1
Master goal
4
3

EN_installation manual_Toro_v1.6 - 8 -
4 Field preparation
The are several alternatives for the Toro floor, depending on the type of the ground
it will be placed on. Every alternative requires different placement. The following
alternatives are possible:
Option 1a: Artificial grass in ground - shockpad
Option 1b: Artificial grass in ground - sport technical layer
NB: All cables can be burrowed in the sand under the artificial grass and polyethyleen mat. Make sure
the cables are connected properly before laying the mat and grass.
NB: All cables can be burrowed in the sand under the artificial grass and sport technical layer. Make
sure the cables are connected properly before laying the mat and grass.
Artificial grass
Artificial grass
Master goal
Master goal
UTP + powercable
UTP + powercable
230V powercable
230V powercable
Polyethyleen mat
(20mm)
Compact stone
layer (100mm)
sand
sand

EN_installation manual_Toro_v1.6 - 9 -
Option 2: Floor graphics (wear-resistant pavement stickers or spray paint)
Option 3: Rubber pour in ground
NB: All cables can be burrowed in the sand under concrete tiles. Make sure the cables are connected
properly before melting the acrilyc stickers on the concrete tiles.
NB: Before pouring the rubber on top of the rubble/ tiles, make sure all cables are connected an working
correctly. All cables can be burrowed in the sand under concrete tiles/ rubble.
UTP + powercable
230V powercable
UTP + powercable
230V powercable
Melted on
acrylic stickers
Master goal
Concrete tiles
sand
sand
Rubber pour in
ground (50mm)
Master goal
Compacted
base of crushed
stone (80mm) or
concrete tiles

EN_installation manual_Toro_v1.6 - 10 -
5 Artificial grass
There are two types of foundations for an artificial turf floor. How to install an artificial
turf floor with a shockpad or sport technical layer: see the illustrations below.
Artificial turf floor - shockpad
Artificial turf floor - Sport technical layer
60x150mm endstones
4 rows of concrete tiles
300x300mm Artificial grass
Compacted base
of drainage stone
Sandbed, at least 200mm,
20 m3c sand.
20mm
Curbstones, 10x20cm. Build
20mm beneath the pavement
1200
1650
806,50
300
concrete tiles
Optional: one line with endstones
round the curbstones
Shockpad
Sandbed, at least 200mm,
20 m3c sand.
At least 200mm
20mm
Curbstones, 10x20cm. Build 20mm
beneath the pavement
Artificial grass

EN_installation manual_Toro_v1.6 - 11 -
To ensure electrical safety, the power cable is double insulated and the Toro electronic parts operate at
a safe low voltage (max 15V). All electronic parts are incorporated in the Toro construction and stored
waterproof (IP65).
- The Toro needs to be powered by 230V AC
- The power cable (ground cable, possibly in protective tube) should be lead through the Toro
construction to the mounting panel with the electronic parts
- The power cable needs to be connected to the IP44 power socket on the mounting panel by a
certified electronic engineer
- For connecting the Toro, only the supplied Ecomate to power net cable may be used between the
power socket and the safety transformer
- The connection value of the Toro is 230V , 2A
- The power cable needs to be assembled in the blue power norm 2P + earth contact box of class
IP44 (also known as ‘camping socket’). This power supply MUST be assembled on separate group
with a 30mA ground fault circuit interrupter (GFCI), fused on 10A or 16A. For example with a
protection box of the type: Merlin Gerin, MG 10A-B 19791 DPNA VIGI 30MA
6 Electronics: Power
Master goal - Back view
Connection ground cable
to the IP44 power socket
Power (ground) cable. 230V
AC on seperated group
with ground fault circuit
interrupter

EN_installation manual_Toro_v1.6 - 12 -
Figure 1
7 Mounting: Surface mount
(pallettruck)
1. Lift the goal by the crane hooks out of the truck. We
recommend using a forklift or a crane with forks. Only
with use of a forklift beam, as shown in figure 1.
2. Place the goal slowly on a pallettruck. Be
careful that the goal will not be damaged.
3. Place the goal at his position. Carefully lower
above the cables, make sure no cables get
stuck. Repeat these steps for the other goals.
Important: If you want to move the Toro with a pallettruck, please make sure
to remove the front panel and steel cover. See the assembly manual how to do
this. This is a separate document.
Ground cable
Data + power
cables
Ground level

EN_installation manual_Toro_v1.6 - 13 -
4. Secure the Toro to the ground with anchor
bolts. We advice to use Hilti kit screw anchors
HUS3-H 10x80 (not included in package).
F
DETAIL F
SCALE 1 : 5
F
DETAIL F
SCALE 1 : 5

EN_installation manual_Toro_v1.6 - 14 -
8 Mounting: Surface mount
(forklift or crane)
Figure 1
1. Lift the goal by the crane hooks out of the truck. We
recommend using a forklift or a crane with forks. Only
with use of a forklift beam, as shown in figure 1.
2. Place the goal very slowly in the right
position above the ground.
3. Place the goal at his position. Carefully lower
above the cables., make sure no cables get
stuck. Repeat these steps for the other goals.
Ground cable
Ground cable
Data + power
cables
Data + power
cables
Ground level
Ground level

EN_installation manual_Toro_v1.6 - 15 -
4. Secure the Toro to the ground with anchor
bolts. We advice to use Hilti kit screw anchors
HUS3-H 10x80 (not included in package).
F
DETAIL F
SCALE 1 : 5
F
DETAIL F
SCALE 1 : 5

EN_installation manual_Toro_v1.6 - 16 -
2. Dig the holes for each anchor of the
four goals: 70cm deep and at least
100x20cm wide. Make sure the power
connection is located in the right place
for the master post.
907
650
1650
9 Mounting: In ground
1. Remove the tiles as shown in the figure
below. This figure is an example with tiles of
30x30 cm.
1650
806,50
300
Ground
Concrete
Concrete
1650
806,50
300
100
30
20
70
Bottom view
Concrete edging
stones
Top view
Concrete edging
stones

EN_installation manual_Toro_v1.6 - 17 -
Figure 1
3. Lift the goal by the crane hooks out of the truck. We
recommend using a forklift or a crane with forks. Only
with use of a forklift beam, as shown in figure 1.
4. Fill the holes with at least 30cm concrete.
Ground cable
Data + power
cables
Data + power
cables
Ground level
Ground level
90
90
Ground cable
5. Place the goal very slowly in the right
position above the ground.
6. Place the goal at his position. Carefully lower
above the cables., make sure no cables get
stuck. Repeat these steps for the other goals.

EN_installation manual_Toro_v1.6 - 18 -
1. Connect the power cable to the power socket. This must be
done by a NEN-EN 1010 certified mechanic.
2. Connect all other cables from the antenna’s and the
junction boxes. See schematic view below as a check.
3. Put the plug from the power supply in the power socket.
10 Electronics: Connections
Panels
Venting
Power IN
3
2
1
4
SIM
Ethernet Button
Top side Yin computer
Bottom side Yin computer
Important: The power supply must be assembled on
a seperate group with a 30mA ground fault circuit
interrupter (GFCI), fused on 10A or 16A. For example
with a protection box of the type; Melin Gerin, MG
10A-B 19791 DPNA VIGI 30MA.
Button
Power supply
wer
socket
Po
Yin
computer
Panel 1 Panel 2 Panel 3 Panel 4
Juntion box
Antenna’s
Antenna’s

EN_installation manual_Toro_v1.6 - 19 -
3
2
1
4
Master goal
1
4
3
2

EN_installation manual_Toro_v1.6 - 20 -
Set bolt M16
PCS
100-236
8
Crane hook M16
PCS
100-204
8
1. Remove the crane hooks from the goals.
2. Place the set bolts into the holes with some
adhesive.
11 Removing crane hooks
J
DETAIL J
SCALE 1 : 5
J
DETAIL J
SCALE 1 : 5
K
DETAIL K
SCALE 1 : 5