Yamaha BWS CW50L User manual

1999 - 2002
MOTORCYCLE
SERVICE MANUAL
Model : CW50L, CW50M, CW50N, CW50P
4RW281972K00 *4RW281972K00*
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IA-21
NOTICE
This manual was written by the MBK INDUSTRIE primarily foruse by YAMAHA dealers and their
qualified mechanics. It is not possibleto put an entire mechanic's education into one manual, so it is
assumed that persons using this book to performmaintenance and repairs on YAMAHA scooters
have a basic understanding ofthemechanical concepts and procedures inherent in scooter repair
technology. Without such knowledge, attempted repairs or service to this model may render it unfit to
useand/or unsafe.
MBK INDUSTRIE is continually striving to improve all models manufactured.Modifications and sig-
nificant changes in specifications or procedures will beforwarded to allAuthorized YAMAHAdealers
and will, where applicable, appear in future editions ofthis manual.
DOCUMENTATION TECHNIQUE
MBK INDUSTRIE
PARTICULARLY IMPORTANT INFORMATION
This material is distinguished by the following notation:
/_ The safetyAlert Symbol meansATTENTION! BECOMEALERT! YOUR
SAFETY IS INVOLVED!
r.IIY/-'1:I_11_[¢]1 Failure to follow WARNINGinstructions could result in severe injury or
death to the scooter operator, a bystander, ora person inspecting or
repairing thescooter.
CAUT}ONi:A CAUTION indicates special precautions that mustbe takento avoid
damage to the scooter.
NOTE: ANOTE provides key information to make procedures easier or clearer.
CW50
SERVICE MANUAL
©1997 by MBK INDUSTRIE
3st Edition, April 1997
All rights reserved. Any
reprinting or unauthorized use
without the written
)ermission of MBK INDUSTRIE
is expressly prohibited.
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HOW TO USE THIS MANUAL ® ® ILLUSTRATEDSYMBOLS
CONSTRUCTION OF THIS MANUAL
This manual consists of chapters for the main categories of subjects. (See <<illustratedsymbols). Illustrated symbols _to _are designed as
1st title (_) This is a chapter with its symbol on theupper right of each page. (_ L_ thumb tabs to indicate thechapter'snumber and
2nd tiUe Q ThistiUeappears on the upperof each page on theleft of the chaptersymbol. (For I=-I I _ content.
thechapter (<Periodicinspectionand adjustment)) the 3rd title appears.)I_
3rd title _) This is afinal title. _General information
z(t_Specifications
MANUAL FORMAT _ _ _ Periodic inspectionandadjustment
tionhas been compiledto provide themechanic with aneasy toread, handy reference that contains@Carburetion
comprehensive explanations of all disassembly, repair, assembly, and inspections._ Chassis
Aset of particularly importantprocedure (_)isplaced between a line of asterisks"*"witheach step _ ® _ Electrical
IMPORTANT FEATUREsPrecededby" """II :1 _)Troubleshooting
• Data and a special tools are framedinabox preceded by a relevant symbol®. _ _ Illustrated symbols _ to_are used toidentify
• An encircled numeral ® indicatesa part name,and anencircled alphabetical letter datafor an _
alignments mark Q, the others beingindicated by an alphabetical letterin a box_), the specifications appearing in the text.
•Acondition of a faulty component will precede an arrow symbol and the course of action required
thesymbol(_). ' _ Fillingfluid
@ i @ _ Lubricant
EXPLODED DIAGRAM <_ i_ @ Special tool
Eachchapter provides exploded diagrams are before each disassembly section for ease in identify-@Tightening
ing correct disassembly and assembly procedures. @Wear limit, clearance
@Engine speed
OVA
' _. :_-_.,_.._,';__..... :;"--L'..'._,_ _ _ _ Illustrated symbols _ to @ inthe exploded dia-
"",_ gramindicategrade of lubricantand location of
lubrication point.
_-.- _';"............. !_ .... _ _ _I @ I _ , _ Apply engineoil
__,_.,@ Apply gearoil
--i--|--_ _)Apply molybdenum disulfide oil
:,T_...:.:....C.__,_I_:;-_,..,_tF-.-"'_ _:_'_...... _1___ _ Apply wheel bearing grease
__--:5:,Apply lightweight lithium-soapbase
®_---- _--_1'¢_ ":_""';_"-I J _ _ @ grease
r/,_, j_| [E,;2_;c_E_-- _ _ @ Apply molybdenum disulfide grease
-_-_, :_"':'_-_ _ _ @Applylockingagent(THREADLOCK®)
@
Use new one
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A-4 I
INDEX
SPECIFICATIONS
PERIODIC INSPECTION I _I
AND ADJUSTMENT I'"sP
ENGINEOVERHAUL
CARBURETION
CHASSIS
ELECTRICAL
TROUBLESHOOTING
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I GEN
CHAPTER 1.
GENERAL INFORMATION
SCOOTER IDENTIFICATION ....................................................................... A-8
VEHICLE IDENTIFICATION NUMBER ................................................... A-8
ENGINE SERIAL NUMBER .................................................................... A-8
IMPORTANT INFORMATION ...................................................................... A-8
ALLREPLACEMENT PARTS ................................................................ A-8
GASKETS, OIL SEALS, AND O-RINGS................................................. A-8
LOCK WASHERS/PLATES AND CO'I-I'ER PINS .................................. A-8
BEARINGS AND OILSEALS.................................................................. A-8
CIRCLIPS ................................................................................................ A-9
SPECIAL TOOLS.......................................................................................... A-9
FOR TUNE UP ........................................................................................ A-9
FOR ENGINE SERVICE ......................................................................... A-9
FOR CHASSIS SERVICE ..................................................................... A-10
FOR ELECTRICALCOMPONENTS ..................................................... A-10
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IGE"I 1 I°E"
SCOOTER IDENTIFICATION INFO A-8 IMPORTANT INFORMATION INFO
INFORMATION ALL REPLACEMENT PARTS
1. Use only genuine parts for all replacements.
SCOOTER IDENTIFICATION Useoil and/or grease recommended by MBK/
VEHICLE IDENTIFICATION NUMBER _'-.._ _ _O YAMAHAforassemblyandadjustment.Other
The vehicleidentification numbere isstamped _._ __ _ brandsmay besimilarin functionand appear-
_ _ _ into the frame, ance, but inferior in quality.
NOTE:
Thevehicle identification number is used to
identifyyourscooterand maybeusedto register__(_ GASKETS, OIL SEALS, AND O-RINGS
your scooter with the licensing authority in your 1.All gaskets,seals and O-rings should be re-
state, placed when an engine is overhauled. All
gaskets surfaces, oil seal lips and O-rings
IInitial serial number: I must be cleaned.
2.Properly oil allmating parts and bearing dur-
VG54RWN0*WA101301 ing reassembly. Apply grease to theoil seal
lips.
The engine serial number@is stamped into the PINS
_crankcase. _1.All lock washers/plates (_ and cotter pins
must be replaced whenthey are removed.
NOTE: _ Locktab(s) should bebent along the boltor nut
The first three digits of these numbers are for _MHr,IH'flat(s) after the bolt or nut has been properly
model identifications; the remaining digits are tightened.
the unit production number.
IInitial serial number:
O_ BEARINGS AND OIL SEALS
4UY-200101 1.Install the bearing(s) (_ and oil seal(s) ®with
their manufacturer's marks or numbers facing
NOTE: outward. (In other words, the stamped letters
Designs andspecifications aresubjectto changemust be on the side exposed to view.) When
without notice, installing oil seal(s), apply a light coating of
lightweight lithium base grease to the seal
lip(s). Oil the bearings liberally when installing.
CAUTION:_
Donotusecompressedairtospinthe
__bearings dry. This causes damage to the
bearing surfaces.
1-1 1 -2
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I°E"I IGE"I
IMPORTANT INFORMATION/SPECIAL TOOLS INFO _A" 9 J SPECIAL TOOLS INFO
CIRCLIPS Flywheel magneto puller
care,u,, e-080-019
[_ fore reassembly. Always replace piston pin
c_) clips once they have been removed. Replace
bent circlips. Wheninstallingacirclip _) makeFOR ENGINE SERVICE
surethat the sharp edge _is positioned
oppositeto thethrust L_ it receives. See the
sectional view.
Shaft
Crankcase separating tool Flywheel holding tool
SPECIAL TOOLS 90890-01135 90890_0t_'_ f{_
The properspecial tools arenecessary for com- _ _ (_
plete and accurate tune-up and assembly. Us-
ing the correct special tool will help prevent
damage caused by the use of improper tools or
improvised techniques.
Inductive tachometer ] Crankshaft installing tool set Clutch servingnutwrenc_
90890-03113 1 90890-01274 _);_'#--'_ 90890-01348
__ 90890-01275 _)
90890-01277 (_) ._
FOR TUNE UP 90890-01411 (_ \_';_:i"
Ignition checker Sheave holder Clutch spring holderri a f_ c-_
g0890_0_4_ go8go.01_01 00890_01010®g°890°1_®___'_-__<"_>_-
Oil Seal Guide
90890-01409 (D
Oil Seal Driver _/
1-3 1-4
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GEN
SPECIAL TOOLS I 'NFO _1_1IA _ol I
- I.FO_1
Ring nut wrench
90890-01268 _,_ _
90890-01403 _)
FOR CHASSIS SERVICE
Damper rod holder T-Handle
90890o01294 90890-01326
Oil seal guide Oil sealguide adapter
90890-01184 90890-01186
Pocket Tester
FORCOMPONENTELECTRICAL 90890-03112 _
1-5
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-/___/ Ill
{J
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IsPEc_'1tA-131 IsPEc_1
CHAPTER 2.
SPECIFICATIONS
GENERAL SPECIFICATIONS .................................................................... A-14
MAINTENANCE SPECIFICATIONS ........................................................... A-15
ENGINE ................................................................................................ A-15
CHASSIS .............................................................................................. A-16
ELECTRICAL .......................................................................................... B-1
CABLE ROUTING ......................................................................................... B-2
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GENERAL SPECIFICATIONS I SPEc /'(_'1 IA-41 GENERAL SPECIFICATIONS I SPEC /(_i'
SPECIFICATIONS Model CW50
GENERAL SPECIFICATIONS Clutch type: Dry, centrifugal automatic
Transmission:
Model CW50 Primary reduction system Helical gear
Dimensions: Primary reduction ratio 52/13 (4.000)
Overall length 1,740 mm (68.5 in) Secondary reduction system Spur gear
Overall width 665 mm(26.2 in) Secondary reduction ratio 43/13 (3.3077)
Overall height 1,050 mm (41.3 in) TransmissionV-belt
Seat height 745 mm(29.3 in) Operation Automatic
Wheelbase1,170 mm (46.0 in) Chassis:
Minimum ground clearance125 mm (4.9 in) Frame typeSteel tube underbone
Basicweight: Casterangle 27°
With oil and full fuel tank 78 kg (172 Ib) Trail 90 mm (3.54 in)
Minimumturningradius: 1,800mm(70.9in) Tire:
Engine: Type Tubeless
Type Air-cooled 2-stroke, gasoline torque induction. Size front 120/90- 10
Cylinder arrangement Single cylinder, Vertical rear 130/90 -10
Displacement 49 cm3 Manufacturer front DUNLOP (TRAIL MAX)
Bore x stroke40x 39.2 mm (1.57 x 1.54in) MICHELIN (REGGAE TL)
Compression ratio 7.01 : 1 rear DUNLOP (TRAIL MAX)
Starting system Electric and kick starter MICHELIN (REGGAE TL)
Lubricationsystem: Separatelubrication (Yamaha Autolube ) Tire pressure(cold tire):
Maximumload-exceptscooter 152kg (335Ibs)
Oiltype or grade: Upto 90 kg (198 Ibs) load
Engine oil Semi-synthetic oil in accordance to theFront 100 kPa (1.00 kgf/cm2,15 psi)
API TC TS C3 standard. Rear 125 kPa (1.25 kgf/cm2,18 psi)
Transmission oil SAE 10W30 type SE motor oil 90kg (198 Ibs) ~ maximum load
Oil capacity: Front 100 kPa (1.00 kgf/cm2,15 psi)
Engine oil: Rear 150 kPa (1.50 kgf/cm2,21 psi)
Total amount 1.3 L (1.14 Imp qt, 1.37US qt) Brake:
Transmission oil: Front brake type Disc brake
Periodic oil change 0.11 L (0.10 Impqt, 0.12 US qt) Operation Right hand operation
Total amount 0.13 L (0.11 Impqt, 0.13 US qt) Rear brake typeDrum brake
Airfilter: Wettypeelement Operation Lefthandoperation
Fuel: Suspension:
Type Regular unleaded gazoline (RON 91 mini) Front Telescopic fork
Tankcapacity 4.6L(1.01Impgal,1.21USgal) Rear Unitswing
Carburetor: Shockabsorber:
TypePHBN12HS Front Coil spring/Oil damper
Manufacturer DELL'ORTO Rear Coil spring/Oil damper
Spark plug: !Wheel travel:
Type/Manufacturer BR8HS/NGK Front wheel travel 62 mm (2.44 in)
Gap 0.5 - 0.7 mm (0.020 ~ 0.028 in) Rear wheel travel 60 mm (2.36 in)
2-1 2-2
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IP'=c IA-lSIMAINTENANCE SPECIFICATIONS I SPEc /'_'1
Model CW50 MAINTENANCESPECIFICATIONS
Electrical: ENGINE
Ignitionsystem CDI Model CW50
Charging system Flywheel magneto
Battery type/model GM4-3B/YB4L-B/FB4L-B Cylinder head:
Battery capacity 12V 4AH Warp limit 0.03 mm (0.0012 in)
,k * Lines indicate straight edge measurements.
Headlight type: Bulb __
Bulb wattage / quantity:
Taillight/brake light 12V 5W/21Wx 1
Flasher light Front 12V10Wx 2 -_'_ _'_
Rear 12V 10W x 2Cylinder:
Meter light 12V 3W x 1 Bore size39.993 - 40.012 mm(1.574 ~ 1.575 in)
Warning lights wattage /quantity: <Limit> <40.1 mm (1.579 in)>
"OIL"12V 3W x 1 Taper limit 0.006 mm(0.0002 in)
"TURN"12V 3W x 1 Piston:
"HIGH BEAM"12V 3W x 1 MeasuringPiSt°nsize point . _ _¢'39.952 - 39.9725.0mmmm(0.2(1.573in)~1.574 in)
Piston clearance0.034 ~ 0.047 mm (0.0013 - 0.0018 in)
<Limit> <0.1 mm (0.004 in)>
Piston pin bore size 10,004 ~10.015 mm (0.3938 -0.3943 in)
Piston pin:
Outside diameter 9.996 ~10.000 mm (0.3935 ~0.3937 in)
Piston ring:
Sectional sketch (B x T)/Type: L_j_ B
Top ring 1.2~1.8 mm (0.047 ~0.070 in)
2ndring - T - 1.2 -1.8 mm (0.047~0.070 in)
End gap (installed):
Top ring 0.15 ~0.30 mm (0.006 -0.012 in)
2nd ring 0.15 ~ 0.30 mm (0.006 ~0.012 in)
Side clearance (installed):
Top ring 0.03 -0.05 mm (0.0012 -0.0020 in)
2nd ring 0.03 -0.05 mm (0.0012 ~ 0.0020 in)
2-3 2-4
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MAINTENANCE SPECIFICATIONS IsPECIA-161 MAINTENANCE SPECIFICATIONS
Model CW50 CHASSIS
Crankshaft: Model CW50
B__:J Steering system:
Steeringbearingtype Ballbearing
E- No/Size ofsteelballs:
Upper 22 pcs (3/16 in)
Crank width "A"37.90 - 37.95 mm (1.492 - 1.494 in) Lower 22 pcs (3/16 in)
Runout limit "C" 0.03mm (0.0012 in) Front suspension:
Connecting rod big end side clearance "D"0.2 - 0.5 mm (0.008 - 0.020 in) Front fork travel 70 mm (2.75 in)
iAutomatic centrifugal clutch: Spring Rate (K1) 10.8 N/ram (1.08 kg/mm, 60.46 Ib/in)
Shoe thickness 4.0 mm (0.16 in) Stroke (K1) 0~ 40 mm (0~ 1.57 in)
<Wear limit> <2.5 mm(0.10 in)>Spring Rate (K2) 14.4 N/ram (1.44 kg/mm, 80.61 Ib/mm)
Clutch shoe spring free length 26.2 mm(1.03 in) Stroke (K2) 40~ 77 mm(1.57 in ~ 3.03 in)
Clutch-in revolution 3.200 ~ 3.600r.p.m. Optional spring No
Clutch-stall revolution 6.300 - 6.900 r.p.m. Rear suspension:
V-belt: Shockabsorber travel 60 mm (2.36 in)
Width 15 mm(0.59 in) Spring free length 202mm (7.95 in)
<Wearlimit> <13.5mm(0.53in)> Springfittinglength 187.5mm(7.38in)
Transmission: Spring Rate 32.5 N/ram (3.25 kg/mm, 181.93 Ib/mm)
Main axle runout limit 0.08mm (0.003 in) Stroke 0~ 44 mm (0 ~ 1.73 in)
Driveaxlerunoutlimit 0.08mm(0.003in) Optionalspring No
Kick starter: Wheels:
Type Ratchet type Front wheel type Cast wheel
Kick clip tension 150 ~ 250 g (5.3 - 8.8 oz) Rear wheel type Cast wheel
Carburetor: Front wheel size MT 3.50xl0
I.D. mark PHBN12HS Material Aluminium
Main jet (M.J.) # 93 Front wheel sizeMT 3.50 xl0
Main airjet (M.A.J.) 2.0 Material Aluminium
Jet needle (J.N.) A21-3/5 Rimrunout limit:
Needle jet (N.J.) 2.110Front 2.0mm(0.08in)
Cutaway (C.A.) 4.0Rear 2.0mm (0.08 in)
Pilot jet (P.J.) # 36 Front disk brake:
Bypass (B.P.1) 0.8 Type Singledisk
Pilot air screw (A.S.) 1-5/8 _+114out Diameter & thickness 155 x 3.5 mm(6.102x 0.137 in)
Valveseat size(V.S.) 1.2 Pad thickness 3.25 mm (0.127 in)
Starter jet (G.S.1) # 40<Wear limit> <0.8 mm (0.03 in)>
Float height (F.H.) 15 -17 mm(0.59 ~0.67 in) Master cylinder inside diameter 11 mm (0.43 in)
Fuel height (F.L.) 20.5 ~22.5 mm (0.80 ~ 0.88 in) Caliper cylinder inside diameter 30 mm (1.18 in)
(Center offloat chamber /Fuel height) Brake fluid type DOT #3 or DOT #4
Engineidlespeed 1800_+200rpm Reardrumbrake:
Reedvalve: Type Leading,trailing
Valve stopper height 4.0 ~4.4 mm (0.157 ~ 0.173 in) Drum inside diameter 110 mm (4.33 in)
Reed valve clearance 0.2 mm (0.008 in) <Wear limit> <110.5 mm(4.35 in)>
Lubrication system: Autolube pump Lining thickness 4.0 mm (0.16 in)
Stroke 2.62 mm (0.10 in) <Wear limit> <2.0 mm(0.08 in)>
Bore 0.5 mm (0.02 in) Springfree length 54 mm (2.125 in)
Front brake lever freeplay: 10~20 mm (0.4 ~ 0.8 in)
Rear brake lever freeplay: 10~ 20 mm (0.4 - 0.8 in)
2-5 2-6
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M.,.TE.A.OE.PEC,..C..,O.SIsEcB-1I M.,.TE...CES.EC,F,C.T,O.SISPEC
ELECTRICAL Model CW50
Model CW50 Battery:
Voltage: 12 V Capacity 12V, 4 Ah
Ignition system: Specific gravity 1.280
Ignition timing (B.T.D.C.) 14°at 5.000 r/rain Starter motor:
Output 0.14 kW
CDI:Armature coilresistance 0.072 _ a 20°C(68°F)
Pickup coil resistance (color) 400 ~ 600 Q at 20°C (68°F) (White/Red-Black) Brush length 6.8 mm (0.27 in)
Source coil resistance (color) 640 ~ 960 Q at 20°C (68°F) (Black/Red-Black) <Wear limit> <5.3 mm (0.21 in)>
Ignition coil: Brush spring pressure 150 -650 gr (5.29 ~ 22.92 oz)
Minimum spark length 6 mm (0.23 in) Commutator diameter 15.8 mm (0.62 in)
Primary coil resistance0.56 ~ 0.84 Q at20°C (68°F) <Wear limit><15.0 mm (0.60in)>
Secondary coil resistance 5.68 - 8.52 Qk at 20°C (68°F) Mica undercut 1.15 mm (0.045 in)
Spark plug cap: Starter relay:
Resistance 5 k.Qat 20°C (68°F) Amperage rating 20A
CDI Magneto: Coil resistance 54 -66 _at 20°C (68°F)
Lighting coil resistance 0.32 ~ 0.48 Q at 20°C (68°F)(Yellow/Red-Black) Horn:
Lighting coilresistance0.48 ~ 0.72 Q at 20°C (68°F)(White-Black) Type/Quantity Plain type/1 pc.
Voltage regulator/Rectifier: Model/Manufacturer TR9/FRANSVAL
Type Semi-conductor, short-circuit type Maximum amperage 2.5 A
No load regulated voltage13~14 V Flasher relay:
Capacity 8 AType Condenser type
Withstand voltage 600 V Selfcancelling device No
Flasher frequency 70 -90 cycle/rain
Wattage 2 x 10W + 4 W
Circuit breaker:
Type Fuse
Amperagefor individual circuit x Quantity:
Main 7 Ax 1
Fuel sender unit:
Resistance (full)4-10_ at 20°C (68°F)
(empty) 90 - 100 _ at 20°C (68°F)
2-7 2-8
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CA..E.OUT,.OIS" clPIIB'2CA°LE.O°T,.OIS"EclP I
_3)Rim[] Do not cover the frame number. _) Handlebar [] The right handlebar switch leads must pass along the underside
_) Tire[] Attach the brake hose, starter switch cable and the brake cable_)Left handle bar switch ofthehandlebar, then behind the boss on the lower handlebar
®Brake disc together behind the horn bracket. ®Right handlebar switch cover.
Brake caliper [] The throttle cable must have sufficient free play. _) Handlebar wire harness holder [] Pass thecouplers behind the speedometer cable, and after
_) Brake hose guide(Lower) [] Clamp thebrake hoseinto the upper holder. _Flasher relay connecting them, fit them under theright sideof the
®Brake hose guide (Upper) [] With a band tiethe choke cable, thethrootle cableand the rear _) Speedometer cablespeedometer.
Throttlecable brake cableto the left side, the wire harness to the right sideof _) Throttle cable[] Theleft handlebar switch leads must pass along the underside of
®Wire harness the frame. ® Lower handlebar cover the handlebar, then in front oftheboss on the lower handlebar
Speedometer cable (9) Front brake hose cover.
Brakehose _Flasher ground [] Attach thefront flasher ground to thehandlebar.
_) Choke cable [] Thethrottle cable must pass in front of the handlebar.
[] Pass theflasher relay leads underthehandlebar.
@Rear brake cable [] The brake light leads must pass along the underside ofthe
handlebar (left and right).
[] Thewire harness holder must pass over the handlebar.
[] The brake hose union bolt must touch the right side ofthe boss.
o I
%
[]
2-9 2-10
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OASLERO°T,NOISPECl;]IB'3 Is'c
(_) Choke cable [] Tie the choke cable,throttle cable, rear brake cable, and speedometer
(_) Throttle cable cable tothe left sideofthe handlebar.
®Rear brake cable [] Pass the wire harness along the right side ofthe handlebar.
(_Speedometer cable [] Clamp the front brake hose to the lower cover.
®Front brake hose [] The speedometer cable must pass belween the steering tube and the
(_Main switch main switch bracket.
(_) Wire harness [] Attach the wire harness to the side ofthe main switch bracket with a band.
®Horn [] The wireharness must run straight (no loops)between the two bands.
® Steedng tube[] Attach the wire hamess with a band to thesteedng tubejust above the
Lower cover wire bracket.
[] The speedometer cable must pass through the holein the front fender.
[] Thespeedometer cable must pass through the holein the lower fender.
[] Thehorn leads must pass behind the horn bracket and behind the wire
bracket.
[] The front brake hose must pass through the wire bracket.
[] The front brake hosde must pass through the hole in the fender.
T
II= .....
2-11
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IINSP BEI I
- I
CHAPTER 3.
PERIODIC INSPECTION ANDADJUSTMENT
INTRODUCTION ........................................................................................... B-7
PERIODIC MAINTENANCE/LUBRICATION INTERVALS ........................... B-7
COVERS ....................................................................................................... B-7
REMOVAL ............................................................................................... B-7
INSTALLATION ....................................................................................... B-8
ENGINE ........................................................................................................ B-9
ENGINE IDLE SPEED ADJUSTMENT ................................................... B-9
THROTTLECABLE FREE PLAY ADJUSTMENT .................................. B-9
SPARK PLUG INSPECTION ................................................................ B-10
AUTOLUBE PUMP AIR BLEEDING ..................................................... B-10
ENGINE OIL LEVEL INSPECTION ...................................................... B-11
TRANSMISSION OIL REPLACEMENT................................................ B-11
AIR CLEANER ELEMENT CLEANING ................................................. B-12
CHASSIS .................................................................................................... B-12
FRONT BRAKELEVER FREE PLAY ADJUSTMENT .......................... B-12
REAR BRAKELEVER FREE PLAY ADJUSTMENT ............................ B-12
BRAKE PADS INSPECTION ................................................................ B-12
BRAKESHOES INSPECTION ............................................................. B-13
AIR BLEEDING (HYDRAULIC BRAKE SYSTEM) ................................ B-13
STEERING HEAD ADJUSTMENT ........................................................ B-14
TIRE INSPECTION ............................................................................... S-14
WHEEL INSPECTION .......................................................................... B-15
CABLE INSPECTION AND LUBRICATION .......................................... B-15
LEVER LUBRICATION ......................................................................... B-15
CENTERSTAND LUBRICATION .......................................................... B-15
REAR SHOCK ABSORBER ................................................................. B-15
ELECTRICAL .............................................................................................. B-16
BATTERY INSPECTION ....................................................................... B-16
FUSE INSPECTION .............................................................................. B-16
HEADLIGHT BEAM ADJUSTMENT ....................................................... C-1
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