Yamaha VIKING User manual

DIC183
READ THIS MANUAL CAREFULLY!
It contains important safety information.
YXM700PSE
OWNER’S MANUAL
1XP-F8199-7B

Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
ANSI ROHVA1 - 2011
General Manager
RV Engineering Division
Recreational Vehicle Business Unit
Business Development Operations
YAMAHA MOTOR CO., LTD.
12 September, 2013
We,YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
YXM700E (YXM700PSE) (5Y4AM73W0D0500101–)
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EVU00010
INTRODUCTION
Congratulations on your purchase of the Yamaha YXM700PSE. It represents the result of many
years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing
vehicles. With the purchase of this Yamaha, you can now appreciate the high degree of crafts-
manship and reliability that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this
vehicle. It also includes basic maintenance and inspection procedures. If you have any questions
regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer.
WARNING
Please read this manual carefully before operating this vehicle. Do not attempt to operate
this vehicle until you have attained adequate knowledge of its controls and operating fea-
tures. Regular inspections and careful maintenance, along with good operating tech-
niques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle.
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EVU00021
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SE-
RIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
*Product and specifications are subject to change without notice.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
WARNING
A WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
NOTICE
A NOTICE indicates special precautions that must be taken to
avoid damage to the vehicle or other property.
TIP
A TIP provides key information to make procedures easier or clearer.
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EVU00030
IMPORTANT NOTE ABOUT USE
●This vehicle is designed and manufactured for use on UNPAVED surfaces only. It is un-
safe to operate this vehicle on any paved surface, paved street, paved road or motor-
way.
●Check the laws and regulations in force before choosing where to operate this vehicle.
It is illegal to operate this vehicle on public lands where vehicles its size are prohibited.
YXM700PSE
OWNER’S MANUAL
©2014 by Yamaha Motor Co., Ltd.
1st edition, January 2014
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in U.S.A.
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EVU00050
CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS....... 1-1
SAFETY INFORMATION.................. 1-2
DESCRIPTION ................................. 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ..................................... 4-1
Main switch...................................... 4-1
Indicator lights and warning lights... 4-2
Multi-function meter unit.................. 4-6
Light switch.................................... 4-12
Horn switch.................................... 4-14
Accelerator pedal .......................... 4-15
Brake pedal ................................... 4-15
Parking brake lever ....................... 4-16
Drive select lever........................... 4-16
Fuel tank cap................................. 4-17
Doors ............................................. 4-17
Seats ............................................. 4-18
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4
Adjusting the driver seat position...4-19
Seat belts .......................................4-20
Glove compartment .......................4-21
Storage compartments ..................4-21
Cup holders....................................4-23
Cargo bed ......................................4-24
The front and rear shock absorber
assemblies...................................4-27
Trailer hitch bracket and
receiver ........................................4-28
Auxiliary DC jack............................4-28
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............5-1
Front and rear brakes ......................5-3
Fuel ..................................................5-4
Engine oil .........................................5-6
Coolant.............................................5-6
Final gear oil ....................................5-7
Differential gear oil...........................5-7
Accelerator pedal.............................5-7
Seat belts .........................................5-7
Passenger handhold........................5-8
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Steering........................................... 5-8
Fittings and fasteners...................... 5-8
Instruments, lights and switches..... 5-8
Control cables ................................. 5-8
Tires ................................................ 5-8
OPERATION..................................... 6-1
Engine break-in............................... 6-1
Starting the engine.......................... 6-2
Drive select lever operation and
reverse driving............................... 6-4
On-Command drive knob................ 6-6
Parking ............................................ 6-8
Loading ........................................... 6-8
BASIC GUIDE FOR SAFE USE....... 7-1
KNOW YOUR VEHICLE................. 7-1
Driver requirements ........................ 7-3
Passenger requirements................. 7-4
Occupant protection system ........... 7-4
Protective structure ......................... 7-5
Seat belts ........................................ 7-6
Doors............................................... 7-9
Passenger handhold ....................... 7-9
Seat and shoulder bolsters............7-12
Floorboard .....................................7-12
Steering wheel...............................7-13
LEARNING TO OPERATE YOUR
VEHICLE .....................................7-14
Personal protective equipment......7-14
Practice for new Yamaha Viking
users............................................ 7-15
Getting ready to ride......................7-16
Turning...........................................7-16
Accelerating...................................7-17
Braking...........................................7-18
Engine braking...............................7-18
Leaving the vehicle........................7-19
Parking on a flat area .................... 7-19
Parking on a slope.........................7-19
Loading..........................................7-20
Operation on different surfaces
and terrains..................................7-20
Hills ................................................ 7-21
Uphill.............................................. 7-22
Downhill .........................................7-23
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Rough terrain................................. 7-24
Pavement ...................................... 7-24
Water ............................................. 7-24
Loose terrain/slippery terrain......... 7-25
Brush or wooded areas ................. 7-26
Encountering obstacles................. 7-26
PERIODIC MAINTENANCE AND
ADJUSTMENT.................................. 8-1
Owner’s manual and tool kit............ 8-2
Periodic maintenance chart for the
emission control system................ 8-4
General maintenance and
lubrication chart ............................. 8-5
Hood ................................................ 8-7
Engine oil and oil filter cartridge ...... 8-9
Final gear oil .................................. 8-15
Differential gear oil......................... 8-17
Coolant .......................................... 8-20
Axle boots...................................... 8-21
Spark plug inspection.................... 8-22
Cleaning the air filter element ....... 8-25
Cleaning the air filter case/duct
check hose...................................8-29
V-belt case drain plug ....................8-30
Cleaning the spark arrester ...........8-30
Valve clearance .............................8-31
Brakes............................................8-32
Checking the front and rear brake
pads .............................................8-32
Checking the parking brake
pads .............................................8-33
Checking the brake fluid level........8-33
Brake fluid replacement.................8-34
Checking the brake pedal..............8-35
Parking brake lever free play
adjustment ...................................8-35
Brake light switch adjustment ........8-36
Cable inspection and lubrication....8-37
Brake pedal and accelerator pedal
lubrication.....................................8-37
Checking the stabilizer bushes......8-38
Rear knuckle upper and lower
pivot lubrication (left and right).....8-38
Steering shaft lubrication ...............8-39
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Wheel removal .............................. 8-39
Tire replacement ........................... 8-40
Wheel installation.......................... 8-41
Battery........................................... 8-41
Jump-starting ................................ 8-45
Fuse replacement ......................... 8-47
Replacing a headlight bulb ........... 8-49
Headlight beam adjustment .......... 8-52
Tail/brake light bulb
replacement ................................ 8-53
Troubleshooting ............................ 8-55
Troubleshooting charts ................. 8-56
CLEANING AND STORAGE............ 9-1
Cleaning .......................................... 9-1
Storage............................................ 9-2
SPECIFICATIONS.......................... 10-1
CONSUMER INFORMATION ........ 11-1
Identification number records ....... 11-1
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EVU00060
1- LOCATION OF THE WARNING AND
SPECIFICATION LABELS
M P
2
1 4 5 6 6 573
H I J
C8
09
NO
DE
7
8F
G
K
L
C
BA
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Read and understand all of the labels on your vehicle. They contain important information for safe
and proper operation of your vehicle.
Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a re-
placement label is available from your Yamaha dealer.
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1For Europe
YAMAHA MOTOR CO.,LTD.
2500 SHINGAI,IWATA,JAPAN
2014 YXM700ES
35.0 kW
635 kg
1XD-F155A-10
2
YAMAHA 1XD-K7762-00
WARNING
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on
the floor or footrests,
and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a
vehicle tipover
using your arm or leg.
3
YAMAHA 1XD-K7761-00
WARNING
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on
the floor or footrests,
and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a
vehicle tipover
using your arm or leg.
4For Europe
YAMAHA 1XD-K7761-10
AVERTISSEMENT
Toute partie du corps
(bras, jambes, tête) se
trouvant hors de
l’habitacle risque d’être é
crasée par l’arceau de
protection.
Si une roulade ou un
capotage semble
imminent, caler les pieds
sur le plancher ou sur
les repose-pieds et
agripper le volant ou la
poignée de maintien. Ne
jamais agripper l’arceau
de protection.
Ne jamais tenter d’empê
cher un capotage à l’aide
du bras ou de la jambe.
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6For Europe
7For Europe
8
YAMAHA 1XD-K8483-00
WARNING
Do not rest hands or arms on door or shoulder bolster.
To avoid Injury, keep hands and arms completely
Inside the vehicle by holding the steering wheel or handhold.
YAMAHA 1XD-K8483-10
AVERTISSEMENT
Ne pas appuyer les mains ni les bras sur la portiè
re ou sur le coussin de l’épaule. Afin de prévenir les
blessures, garder mains et bras dans l’habitacle et
agripper le volant ou la poignée de maintien.
Keep hands, body, and other
people away from pinch points
when lowering bed. Do not hold
the cage/frame while closing bed.
YAMAHA 5B4-K7764-00
WARNING
!
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90For Europe
YAMAHA 1XD-F1696-10
WARNING
• Improper tire pressure or overloading this vehicle
may cause severe injury or death from loss of
control or rollover.
• Never set or allow tire pressure to be below the
minimum. Tire may dislodge from rim.
• VEHICLE LOAD of 0 kg (0 lb) ~ 300 kg (661 lbs)
Recommended: FRONT:
REAR:
Minimum: FRONT:
REAR:
75 kPa
90 kPa
70 kPa
85 kPa
•
VEHICLE LOAD of 300 kg (661 lbs) ~ 445 kg (981 lbs)
Recommended: FRONT:
REAR:
Minimum: FRONT:
REAR:
75 kPa
125 kPa
70 kPa
120 kPa
(11 psi)
(13 psi)
(10 psi)
(12 psi)
(11 psi)
(18 psi)
(10 psi)
(17 psi)
*
Vehicle load is weight of operator, passengers,
accessories, cargo, and (if applicable) trailer tongue
weight. Do not exceed maximum vehicle load.
Gross Vehicle Weight Rating: 1080 kg (2381 lbs)
maximum including vehicle, weight of operator,
passengers, accessories, cargo, and (if applicable)
trailer tongue weight.
OPERATING TIRE PRESSURE: With tires cold, set as follows.
YAMAHA 1XD-F1696-20
AVERTISSEMENT
• Une pression de gonflage incorrecte des pneus ou
la surcharge du véhicule risquent de provoquer une
perte de contrô le ou un capotage, entraînant des
blessures, voire la mort.
• Ne jamais régler la pression de gonflage ni la
laisser baisser sous le seuil minimal; le pneu risque
de se déjanter.
•
CHARGE DU VÉHICULE : de 0 kg (0 lbs) à 300 kg (661 lbs)
Recommandation: AVANT:
ARRIÈRE:
Minimum: AVANT:
ARRIÈRE:
• CHARGE DU VÉHICULE : de 300 kg (661 lbs) à 445 kg (981 lbs)
Recommandation: AVANT:
ARRIÈRE:
Minimum: AVANT:
ARRIÈRE:
(11 psi)
(13 psi)
(10 psi)
(12 psi)
(11 psi)
(18 psi)
(10 psi)
(17 psi)
75 kPa
90 kPa
70 kPa
85 kPa
75 kPa
125 kPa
70 kPa
120 kPa
*
La charge du véhicule comprend le poids du conducteur,
du passager, des accessoires, de l’équipement et
(le cas échéant) du timon. Ne pas dépasser la charge
maximale du véhicule.
Poids nominal brut du véhicule (PNBV) : 1080 kg (2381 lbs)
maximum, y compris le poids du véhicule, du conducteur,
du passager, des accessoires, de l’équipement, et
(le cas échéant) du timon.
PRESSION DE SERVICE DES PNEUS : Régler les pneus à froid.
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AFor Europe
WARNING
Storage should not exceed 10 lbs (4.5 kg)
Fuel vapors can be a fire or explosion hazard.
To avoid injury or death, never store fuel or
flammable liquids in this storage compartment.
1XP-F151F-00
BFor Europe
AVERTISSEMENT
La charge ne doit pas exéder 4.5 kg (10 lbs).
Les vapeurs d’essence peuvent provoquer un icendie
ou une explosion.
Afin d’éviter tout risque de blessure corporelle, voire
mortelle, ne jamais stocker de carburant ni de liquide
inflammable dans ce compartiment de rangement.
1XP-F151F-10
C
1HP-F2259-21
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D
YAMAHA 1XD-F4897-00
WARNING
• Load or trailer may affect handling and stability.
• Do not exceed the maximum load ratings for the
cargo bed , trailer tongue, or vehicle.
• When loaded with cargo or towing a trailer:
• Reduce speed and allow more room to stop.
• Turn gradually and slowly.
• Avoid hills and rough terrain.
• Secure cargo so that it will not shift - a loose load
could change handling unexpectedly or be thrown
forward and strike occupants.
• Keep weight in the cargo bed centered side to side and
as low as possible. Top-heavy loads increase the risk of a
rollover.
• Do not tow or pull objects from any point other than
the trailer hitch bracket or winch (if installed).
• Read Owner’s Manual before loading, towing, or pulling
objects.
Improper use of cargo bed or
cage/frame can result
in severe injury or
death from loss of
control, overturn or
other accidents.
Maximum Load in Cargo Bed: 600 lbs (272 kg)
Maximum Vehicle Load: 981 lbs (445 kg)
Never carry
passengers
in cargo bed.
EFor Europe
YAMAHA 1XD-F4897-10
AVERTISSEMENT
Charge maximale dans la caisse : 272 kg (600 lbs)
Charge maximale du véhicule : 445 kg (981 lbs)
Une charge ou une remorque peut nuire à la maniabilité et
à l’équilibre du véhicule.
Lors du transport d’une charge ou lors du remorquage :
Lire le Manuel du propriétaire avant de charger le véhicule,
de tirer ou de remorquer une charge.
– Ne pas dépasser la limite de charge nominale pour la caisse
de chargement, le timon et le véhicule.
– Réduire la vitesse et prévoir une distance de freinage accrue.
– Négocier les virages progressivement et lentement.
– Éviter les pentes et les terrains accidentés.
– Arrimer solidement toute charge – un article mal arrimé
pourrait nuire soudainement à la maniabilité ou être projeté
vers l’avant et heurter un occupant.
– Répartir le poids de la charge de façon équilibrée et le plus
bas possible dans la caisse; une charge mal équilibrée augmente
le risque de capotage.
– Ne tirer ni ne remorquer aucun objet d’un point autre que la
fixation du timon ou le treuil (le cas échéant).
Le mauvais usage de la caisse de chargement ou de l’arceau de
protection peut provoquer de graves blessures ou la mort par suite
d’une perte de contrôle, d’un capotage ou d’un accident quelconque.
Aucun passager
dans la caisse de
chargement
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FFor Europe
YAMAHA 1XD-K7762-10
AVERTISSEMENT
Toute partie du corps
(bras, jambes, tête) se
trouvant hors de
l’habitacle risque d’être é
crasée par l’arceau de
protection.
Si une roulade ou un
capotage semble
imminent, caler les pieds
sur le plancher ou sur
les repose-pieds et
agripper le volant ou la
poignée de maintien. Ne
jamais agripper l’arceau
de protection.
Ne jamais tenter d’empê
cher un capotage à l’aide
du bras ou de la jambe.
GFor Europe H
YAMAHA 1XD-F151K-00
WARNING
Improperly loading a trailer
or pulling an object can
affect handling, stability, and
risk of overturn or other
accidents.
• Secure load to prevent it
from shifting.
• Never load more than 490 N
(50 kgf)/110 lbf tongue
weight on towing bracket.
• Do not tow more than
6664 N(680 kgf)/1500 lbf
rolling weight (trailer plus
cargo).
• Tow or pull only from hitch
bracket.
• Read Owner’s Manual
before loading, towing, or
pulling objects.
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I
YAMAHA 5UG-F151J-00
MAX 7.3 INCH
(185MM)
JFor Europe
YAMAHA 1XD-F151K-10
AVERTISSEMENT
Le chargement ou le tirage
incorrects d’une remorque
ou d’un objet peut modifier la
maniabilité et l’équilibre, et
risque de provoquer un
capotage ou autre accident.
Attacher solidement le
chargement afin de
l’immobiliser.
•
Ne jamais dépasser le poids en
flèche de 490 N(50 kgf)/110 lbf
du dispositif d’attelage.
•
Ne pas remorquer une
charge totale de plus de
6664 N(680 kgf)/1500 lbf
(remorque plus chargement).
•
N’attacher charge ou remorque
qu’au support de fixation
d’attelage.
•
Lire le manuel du propriétaire
avant de charger le véhicule et
de remorquer ou tirer une charge.
•
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KFor Europe
L
1XD-F1558-10
Liste de vérification
de sécurité intégrale
Tête
Corps
Mains
Pieds
Casque et protection des yeux
Ceinture de sécurité et vêtements de protection
À l’intérieur du véhicule, tenantla
poignée de maintien ou le volant.
Sur le plancher ou les repose-pieds, prêts à
encaisser le choc; portière fermée.
1XD-F1558-00
Head to Toe
Safety Checklist
Head
Body
Hands
Feet
Helmet and eye protection.
Seatbelt and protective clothing.
Inside vehicle and holding the
handhold or steering wheel.
On floor or footrests, ready to brace,
and door closed.
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OFor Europe
YAMAHA 1XD-F1568-00
WARNING
DRIVERDRIVER
UNDERUNDER
1616
DRIVER
UNDER
16
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Owner’s Manual
Read Tips Guide for the Recreational Off-Highway Vehicle Driver
Follow All Instruction and Warnings
Be Prepared
Drive Responsibly
If you think or feel the vehicle may tip or roll,
reduce your risk to injury:
Pay Attention and Plan Ahead
Do not allow careless or reckless driving.
Do your part to prevent injuries:
Require Proper Use of Your Vehicle
Rollovers have caused
severe injuries and death,
even on flat, open areas.
Stay completely inside the vehicle.•
Passengers must be able to reach the center handhold
while keeping feet flat on floor and sitting
upright with back against seat.
•
Driver must be able to comfortably reach all controls
while sitting upright with back against seat.
•Wear an approved helmet, eye protection and protective gear.•Fasten seat belts.•
Do not allow anyone to ride in the cargo bed.•Avoid side hilling (riding across slopes).•
Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
•Avoid hard acceleration when turning, even from a stop.•Slow down before entering a turn.•
Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
•
Avoid loss of control and rollovers:
Do not put any part of your body outside of
the vehicle for any reason.
•
Keep a firm grip on the steering wheel
or handhold and brace yourself.
•
Do not exceed seating capacity: 2 passengers.•
Do not allow operation on public roads
(unless designated for off-highway vehicle access)
— collisions with cars and trucks can occur.
•
Do not let people drive or ride
after using alcohol or drugs.
•
Make sure operators are 16 or older
with valid driver’s license.
•
•
1XD-F8446-00
Be Prepared
Adjust, lock and never remove handhold.
Always use handhold, Never hold cage.
Always wear seatbelt and helmet.
1XD-F8446-10
Toujours prévoir l’imprévu.
Régler et verrouiller la poignée de maintien; ne jamais la retirer.
Toujours agripper la poignée de maintien, non l’arceau de protection.
Toujours porter la ceinture de sécurité et un casque approprié.
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