Yamaha WOLVERINE R-SPEC YXE70WPAJ User manual

DIC183
B3D-F8199-7A
YXE70WPAJ
YXE70WPHJ
OWNER’S MANUAL
READ THIS MANUAL CAREFULLY!
It contains important safety information.

EBU33773
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
ANSI ROHVA 1 - 2016
General Manager
Engineering Division
Recreational Vehicle Business Unit
Vehicle & Solution Business Operations
YAMAHA MOTOR CO., LTD.
1, August, 2017
We,YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2014/30/EU
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
YXE700E (YXE70WPAJ) (5Y4AM92W0H0500601–)
YXE700E (YXE70WPHJ) (5Y4AMA4W0H0500411–)
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EBU31040
INTRODUCTION
EBU32920
Congratulations on your purchase of the Yamaha YXE70WPAJ / YXE70WPHJ. It represents the
result of many years of Yamaha experience in the production of fine sporting, touring, and pace-
setting racing vehicles. With the purchase of this Yamaha, you can now appreciate the high de-
gree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of
this vehicle. It also includes basic maintenance and inspection procedures. If you have any ques-
tions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer.
WARNING
EWB03490
Please read this manual carefully before operating this vehicle. Do not attempt to operate
this vehicle until you have attained adequate knowledge of its controls and operating fea-
tures. Regular inspections and careful maintenance, along with good operating techni-
ques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle.
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EBU31080
IMPORTANT MANUAL INFORMATION
EBU31070
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI-
OUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
* Product and specifications are subject to change without notice.
This is the safety alert symbol. It is used to alert you to poten-
tial personal injury hazards. Obey all safety messages that fol-
low this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to
avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clear-
er.
WARNING
NOTICE
TIP
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EBU31090
IMPORTANT NOTE ABOUT USE
EBU33170
This vehicle is designed and manufactured for use on UNPAVED surfaces only. It is un-
safe to operate this vehicle on any paved surface, paved street, paved road or motorway.
Check the laws and regulations in force before choosing where to operate this vehicle.
It is illegal to operate this vehicle on public lands where vehicles its size are prohibited.
EBU33130
YXE70WPAJ / YXE70WPHJ
OWNER’S MANUAL
©2017 by Yamaha Motor Co., Ltd.
1st edition, August 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in U.S.A.
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EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1
Left view ............................................... 3-1
Right view............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................4-1
Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-11
On–Command drive knob
“2WD/4WD/DIFF LOCK” .................. 4-11
Horn switch ....................................... 4-12
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-13
Parking brake lever ............................ 4-13
Drive select lever ................................ 4-14
Fuel tank cap...................................... 4-14
Doors.................................................. 4-14
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-18
Storage compartments ...................... 4-18
Cup holders........................................ 4-20
Cargo bed .......................................... 4-20
Front shock absorbers ....................... 4-22
Rear shock absorbers ........................ 4-27
Trailer hitch bracket and receiver....... 4-32
Auxiliary DC jack ................................ 4-33
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1
Front and rear brakes........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5
Coolant................................................. 5-6
Final gear.............................................. 5-6
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Differential gear ....................................5-6
Accelerator pedal .................................5-6
Seat belts .............................................5-7
Passenger handhold ............................5-7
Steering ................................................5-7
Fittings and fasteners ...........................5-7
Instruments, lights and switches.......... 5-8
Control cables ...................................... 5-8
Tires...................................................... 5-8
OPERATION ............................................ 6-1
Engine break-in .................................... 6-1
Starting the engine ...............................6-2
Drive select lever operation and
reverse driving ....................................6-3
On-Command drive knob..................... 6-5
Parking .................................................6-7
Loading.................................................6-7
BASIC GUIDE FOR SAFE USE .............. 7-1
KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s Manual and tool kit.................8-2
Maintenance charts ..............................8-4
Hood ...................................................8-10
Panels .................................................8-11
Engine oil and oil filter cartridge .........8-14
Final gear oil .......................................8-20
Differential gear oil ..............................8-22
Coolant ...............................................8-25
Axle boots...........................................8-29
Spark plug inspection.........................8-30
Cleaning the air filter element .............8-32
Air filter check hoses ..........................8-36
V-belt case drain plug.........................8-37
Cleaning the spark arrester ................8-37
Valve clearance...................................8-39
Brakes.................................................8-39
Checking the front and rear brake
pads ..................................................8-39
Checking the brake fluid level ............8-40
Brake fluid replacement......................8-41
Checking the brake pedal...................8-42
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Parking brake ..................................... 8-42
Brake light switch adjustment ............ 8-42
Cable inspection and lubrication........ 8-43
Brake pedal and accelerator pedal
lubrication ......................................... 8-43
Checking the stabilizer bushes .......... 8-44
Rear knuckle upper and lower pivot
lubrication (left and right).................. 8-45
Steering shaft lubrication ................... 8-45
Wheel removal.................................... 8-45
Tire replacement ................................ 8-46
Wheel installation ............................... 8-47
Battery ................................................ 8-47
Jump-starting ..................................... 8-51
Fuse replacement............................... 8-52
Replacing a headlight bulb................. 8-54
Headlight beam adjustment ............... 8-56
Tail/brake light bulb replacement....... 8-57
Troubleshooting ................................. 8-57
Troubleshooting charts ...................... 8-59
CLEANING AND STORAGE .................... 9-1
Cleaning ............................................... 9-1
Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1
Identification number records.............11-1
INDEX ....................................................12-1
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1-1
1
EBU33410
LOCATION OF THE WARNING AND SPECIFICATION LABELS
EBU33422
Read and understand all of the labels on your vehicle. They contain important information for safe
and proper operation of your vehicle.
Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a
replacement label is available from your Yamaha dealer.
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1-2
1
For Europe
2 3,4,5 6 9
10 1011,12
156
1010 1617
20 1819
1 7 8 1413 7
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2221 23 24 25
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YAMAHA MOTOR CO.,LTD.
2500 SHINGAI,IWATA,JAPAN
2017 YXE700E
35.0 kW
595 kg
2MB-F155A-30
YAMAHA 1XD-K7761-00
WARNING
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If you think or feel
that the vehicle
may tip or roll,
brace your feet on
the floor or footrests,
and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a
vehicle tipover
using your arm or leg.
12
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1-5
1
AVERTISSEMENT
La charge ne doit pas exéder 6.4 kg(13.5 lbs).
Les vapeurs d’essence peuvent provoquer un icendie
ou une explosion.
Afin d’éviter tout risque de blessure corporelle, voire
mortelle, ne jamais stocker de carburant ni de liquide
inflammable dans ce compartiment de rangement.
2MB-F151F-10
WARNING
Fuel vapors can be a fire or explosion hazard.
To avoid injury or death, never store fuel or
flammable liquids in this storage compartment.
Storage should not exceed 13.5 lbs (6.4 kg)
2MB-F151F-00
YAMAHA 2MB-F1568-10
AVERTISSEMENT
PILOTE DE
PILOTE DE
MOINS DE
MOINS DE
16
16
PILOTE DE
MOINS DE
16
Lire le Manuel dupropriétaire.
Lire le Guide de conseils à l’intention duconducteur duvéhicule récréatif hors route.
Suivre toutes les directives et tous les avertissements.
L’ utilisation négligente d’un véhicule hors route
peut causer de graves blessures, voire la mort.
Les roulades ont déjà causé des
blessures graves et la mort, même
sur terrain plat et sans obstacles.
Utilisation vigilante duvéhicule
Faire sa part pour prévenir les blessures :
Ne pas permettre la conduite acrobatique ouimprudente.•
S’assurer que le conducteur est âgé d’aumoins 16 ans
et qu’il est titulaire d’un permis de conduire valide.
•
Ne permettre à personne de conduire le véhicule ou
d’y prendre place après avoir consommé alcool oudrogues.
•
Ne pas permettre la conduite duvéhicule sur les chemins
publics (à moins que les véhicules hors route y soient
autorisés) – les collisions avec voitures et camions arrivent en un clin d’œil.
•
Ne pas dépasser le nombre de places disponibles : 1 passager.•
Être préparé
Attacher la ceinture de sécurité. •
Porter un casque homologué, une protection pour les yeux et une tenue de protection. •
Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu’il est en
position assise, son dos contre le dossier dusiège.
•
Les occupants doivent pouvoir rejoindre la poignée de maintien centrale alors que leurs
pieds reposent à plat sur le plancher et qu’ils sont assis le dos contre le dossier dusiège.
•
Demeurer entièrement dans l’habitacle duvéhicule. •
Conduire de façon responsable
Prévenir la perte de contrôle oules roulades :
Éviter les manœuvres subites, glissements latéraux,
dérapages, queues de poisson et
zigzags; ne jamais tenter d’acrobaties.
•
Ralentir avant d’entamer un virage.•
Éviter d’accélérer brusquement dans les virages,
même à partir de l’arrêt.
•
Être prêt pour pentes, terrains inhospitaliers,
ornières, aspérités duterrain et autres facteurs
réduisant la traction. Éviter les surfaces asphaltées.
•
Ne pas conduire sur le flanc des pentes.•
Ne permettre à personne de prendre place dans la caisse de chargement.•
Être prévoyant, être prêt
Si une roulade ouun capotage semble imminent, réduire le risque de blessures :
Agripper fermement le volant oula poignée de maintien et se préparer à encaisser le choc. •
Ne mettre aucune partie ducorps hors duvéhicule, pour quelque raison que ce soit.•
3
4
5
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YAMAHA 1XD-K8483-00
WARNING
Do not rest hands or arms on door or shoulder bolster.
To avoid Injury, keep hands and arms completely
Inside the vehicle by holding the steering wheel or handhold.
YAMAHA 1XD-K8483-10
AVERTISSEMENT
Ne pas appuyer les mains ni les bras sur la portiè
re ousur le coussin de l’épaule. Afin de prévenir les
blessures, garder mains et bras dans l’habitacle et
agripper le volant oula poignée de maintien.
YAMAHA 1XD-K7761-10
AVERTISSEMENT
Toute partie ducorps
(bras, jambes, tête) se
trouvant hors de
l’habitacle risque d’être é
crasée par l’arceaude
protection.
Si une roulade ouun
capotage semble
imminent, caler les pieds
sur le plancher ousur
les repose-pieds et
agripper le volant oula
poignée de maintien. Ne
jamais agripper l’arceau
de protection.
Ne jamais tenter d’empê
cher un capotage à l’aide
dubras oude la jambe.
6
7
8
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YAMAHA 2MB-F4897-00
WARNING
• Load or trailer may affect handling and stability.
• Do not exceed the maximum load ratings for the
cargo bed , trailer tongue, or vehicle.
•When loaded with cargo or towing a trailer:
•Reduce speed and allowmore room to stop.
•Turn gradually and slowly.
•Avoid hills and rough terrain.
•Secure cargo so that it will not shift - a loose load
could change handling unexpectedly or be thrown
forward and strike occupants.
• Keep weight in the cargo bed centered side to side and
as lowas possible. Top-heavy loads increase the risk of a
rollover.
• Do not towor pull objects from any point other than
the trailer hitch bracket or winch (if installed).
• Read Owner’s Manual before loading, towing, or pulling
objects.
Improper use of cargo bed or
cage/frame can result
in severe injury or
death from loss of
control, overturn or
other accidents.
Maximum Load in Cargo Bed: 300 lbs (136 kg)
Maximum Vehicle Load: 721 lbs (327 kg)
Never carry
passengers
in cargo bed.
1HP-F2259-21
910
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YAMAHA 2MB-F1696-20
AVERTISSEMENT
• Une pression de gonflage incorrecte des pneus oula
surcharge duvéhicule risquent de provoquer une perte
de contrô le ouun capotage, entraînant des
blessures, voire la mort.
•Ne jamais régler la pression de gonflage ni la
laisser baisser sous le seuil minimal; le pneurisque
de se déjanter.
•
CHARGE DU VÉHICULE : de 0 kg (0 lbs) à 327 kg (721 lbs)
Recommandation: AVANT:
ARRIÈRE:
Minimum: AVANT:
ARRIÈRE:
(11 psi)
(11 psi)
(10 psi)
(10 psi)
75 kPa
75 kPa
70 kPa
70 kPa
*
La charge duvéhicule comprend le poids duconducteur,
dupassager, des accessoires, de l’équipement et
(le cas échéant) dutimon. Ne pas dépasser la charge
maximale duvéhicule.
Poids nominal brut duvéhicule (PNBV) : 975 kg (2150 lbs)
maximum, y compris le poids duvéhicule, duconducteur,
dupassager, des accessoires, de l’équipement, et
(le cas échéant) dutimon.
PRESSIONDE SERVICE DES PNEUS : Régler les pneus à froid.
YAMAHA 2MB-F1696-10
WARNING
• Improper tire pressure or overloading this vehicle may
cause severe injury or death from loss of control or
rollover.
• Never set or allowtire pressure to be belowthe minimum.
Tire may dislodge from rim.
•VEHICLE LOAD of 0 kg (0 lb) ~ 327 kg (721 lbs)
Recommended: FRONT:
REAR:
Minimum: FRONT:
REAR:
75 kPa
75 kPa
70 kPa
70 kPa
(11 psi)
(11 psi)
(10 psi)
(10 psi)
*
Vehicle load is weight of operator, passengers,
accessories, cargo, and (if applicable) trailer tongue
weight. Do not exceed maximum vehicle load.
Gross Vehicle Weight Rating: 975 kg (2150 lbs)
maximum including vehicle, weight of operator,
passengers, accessories, cargo, and (if applicable)
trailer tongue weight.
OPERATING TIRE PRESSURE: With tires cold, set as follows.
11 12
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YAMAHA 2MB-F4897-10
AVERTISSEMENT
Charge maximale dans la caisse : 136 kg (300 lbs)
Charge maximale duvéhicule : 327 kg (721 lbs)
Une charge ouune remorque peut nuire à la maniabilité et
à l’équilibre duvéhicule.
Lors dutransport d’une charge oulors duremorquage :
Lire le Manuel dupropriétaire avant de charger le véhicule,
de tirer oude remorquer une charge.
– Ne pas dépasser la limite de charge nominale pour la caisse
de chargement, le timon et le véhicule.
– Réduire la vitesse et prévoir une distance de freinage accrue.
– Négocier les virages progressivement et lentement.
– Éviter les pentes et les terrains accidentés.
– Arrimer solidement toute charge – un article mal arrimé
pourrait nuire soudainement à la maniabilité ouêtre projeté
vers l’avant et heurter un occupant.
– Répartir le poids de la charge de façon équilibrée et le plus
bas possible dans la caisse; une charge mal équilibrée augmente
le risque de capotage.
– Ne tirer ni ne remorquer aucun objet d’un point autre que la
fixation dutimon oule treuil (le cas échéant).
Le mauvais usage de la caisse de chargement oude l’arceaude
protection peut provoquer de graves blessures oula mort par suite
d’une perte de contrôle, d’un capotage oud’un accident quelconque.
Aucun passager
dans la caisse de
chargement
YAMAHA 1XD-K7762-00
WARNING
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If youthink or feel
that the vehicle
may tip or roll,
brace your feet on
the floor or footrests,
and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a
vehicle tipover
using your arm or leg.
YAM A H A 1XD-K7762-10
AVERTISSEMENT
Toute partie ducorps
(bras, jambes, tête) se
trouvant hors de
l’habitacle risque d’être é
crasée par l’arceaude
protection.
Si une roulade ouun
capotage semble
imminent, caler les pieds
sur le plancher ousur
les repose-pieds et
agripper le volant oula
poignée de maintien. Ne
jamais agripper l’arceau
de protection.
Ne jamais tenter d’empê
cher un capotage à l’aide
dubras oude la jambe.
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1
YAMAHA 1XD-F151K-10
AVERTISSEMENT
Le chargement ou le tirage
incorrects d’une remorque
ou d’un objet peut modifier la
maniabilité et l’équilibre, et
risque de provoquer un
capotage ou autre accident.
Attacher solidement le
chargement afin de
l’immobiliser.
•
Ne jamais dépasser le poids en
flèche de 490 N(50 kgf)/110 lbf
du dispositif d’attelage.
•
Ne pas remorquer une
charge totale de plus de
6664 N(680 kgf)/1500 lbf
(remorque plus chargement).
•
N’attacher charge ou remorque
qu’au support de fixation
d’attelage.
•
Lire le manuel du propriétaire
avant de charger le véhicule et
de remorquer ou tirer une charge.
•
E10
B42-F817K-00
16
17
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YAMAHA 5UG-F151J-00
MAX 7.3 INCH
(185MM)
YAMAHA 1XD-F151K-00
WARNING
Improperly loading a trailer
or pulling an object can
affect handling, stability, and
risk of overturn or other
accidents.
• Secure load to prevent it
from shifting.
• Never load more than 490 N
(50 kgf)/110 lbf tongue
weight on towing bracket.
• Do not tow more than
6664 N(680 kgf)/1500 lbf
rolling weight (trailer plus
cargo).
• Tow or pull only from hitch
bracket.
• Read Owner’s Manual
before loading, towing, or
pulling objects.
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Head to Toe
Safety Checklist
YAMAHA 1XD-F1558-00
Head Helmet and eye protection.
Body Seatbelt and protective clothing.
Hands Inside vehicle and holding the
handhold or steering wheel.
Feet On floor or footrests,
ready to brace, and door closed.
YAMAHA 2MB-F1568-00
WARNING
DRIVERDRIVER
UNDERUNDER
1616
DRIVER
UNDER
16
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Owner’s Manual
Read Tips Guide for the Recreational Off-Highway Vehicle Driver
Follow All Instruction and Warnings
Be Prepared
Drive Responsibly
If you think or feel the vehicle may tip or roll,
reduce your risk to injury:
Pay Attention and Plan Ahead
Do not allow careless or reckless driving.
Do your part to prevent injuries:
Require Proper Use of Your Vehicle
Rollovers have caused
severe injuries and death,
even on flat, open areas.
Stay completely inside the vehicle.•
Passenger must be able to reach the handhold while
keeping feet flat on floor and sitting upright with
back against seat.
•
Driver must be able to comfortably reach all controls
while sitting upright with back against seat.
•Wear an approved helmet, eye protection and protective gear.•Fasten seat belts.•
Do not allow anyone to ride in the cargo bed.•Avoid side hilling (riding across slopes).•
Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
•Avoid hard acceleration when turning, even from a stop.•Slow down before entering a turn.•
Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
•
Avoid loss of control and rollovers:
Do not put any part of your body outside of
the vehicle for any reason.
•
Keep a firm grip on the steering wheel
or handhold and brace yourself.
•
Do not exceed seating capacity: 1 passenger.•
Do not allow operation on public roads
(unless designated for off-highway vehicle access)
— collisions with cars and trucks can occur.
•
Do not let people drive or ride
after using alcohol or drugs.
•
Make sure operators are 16 or older
with valid driver’s license.
•
•
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