yellow jacket RecoverXLT User manual

RecoverXLT®Oil-Less Universal
Refrigerant Recovery System
PN 151204 RevB
Operation and Maintenance
Manual for 95760 and 95762
(For serial numbers 22120038 and higher)
English, Spanish, French and German manuals available at:
https://yellowjacket.com/product/recover-xlt/

General Safety Instructions
1) Know your equipment. Read and understand the
operation manual and the labels affixed to this
unit. Learn the applications and limitations, as
well as the specific potential hazards of the
RecoverXLT®.
2) Use the correct hoses. Use only hoses designed
for handling of refrigerants. The hose should be
the minimum length required for each job and
equipped with a shut-off device (such as the
compact ball valve) at the end to reduce the
likelihood of refrigerant leaks to the atmosphere.
For best performance we recommend using 3/8”
hoses. YELLOW JACKET® hoses are made
for almost every type of refrigerant. See your
local distributor for more information.
3) Ground all equipment. Plug the RecoverXLT®
into a properly grounded receptacle using the
appropriate plug.
4) If the power cord is damaged, it must be
replaced by a cord assembly available from the
manufacturer or distributor where purchased.
6) Do not pressure test with compressed air. Some
mixtures of air and refrigerant have been shown to
be combustible at elevated pressures.
7) Avoid dangerous environments. To keep
operator exposure to a minimum, use the
RecoverXLT® only in areas with sufficient
ventilation.
Recovery should always be performed in well
ventilated areas. Use the RecoverXLT® only in
locations where mechanical ventilation which
provides at least four air changes per hour is
present, or place the unit 18” above the floor
during use.
The RecoverXLT® should not be used near open
containers of gasoline or any other flammable
liquid. Do not allow refrigerants to come in
contact with open flame. Refrigerant
decomposition in flame results in phosgene gas.
Breathing phosgene gas can be fatal.
8) Always wear safety goggles and gloves.
Personal protective equipment should be worn to
protect operator from frostbite.
9) Use caution when connecting or
disconnecting. Improper usage may result in
refrigerant burns (frostbite). If a major leak
occurs, proceed immediately to a well ventilated
area.
10) Disconnect recovery machine from power
before servicing. An electrical shock hazard is
present when the unit is disassembled.
11) Repair damaged parts. Do not operate the
RecoverXLT® if there is a defective part. Repair
the unit to proper operating conditions before
further use.
12) Use recommended accessories. Follow the
instructions that accompany all accessories.
Improper use may damage equipment or create a
hazard.
Table of Contents Page
General Safety Instructions…………………………………………………...……...…….2-3
Care and Maintenance
Auto Purge Instructions……………………………..…………………………...…..….3
Restart Procedure……………………………..………………………………...……....3
Suction Filter……………………………..……………………………………...…..…...3
RecoverXLT®Operating Guide
Direct Liquid/Vapor Recovery…………………………….………………..…………...4
Push-Pull Liquid Recovery……………………………………………………....……...5
Recovery Tips & Techniques…………………………………………………….….……...6
Recovering R-410A High Pressure Gas………………………………………...……,,,…6
Troubleshooting Guide……………………………….…………………………...………...7
Technical Data……………………………….………………………………………..….....7-8
RecoverXLT®Wiring Diagrams…………………………………………………..….…….8
Replacement Parts……………………………….……………………………..……..…...9
Important Notice to Purchaser……………………………………………….…….……..10
Warranty Information……………………………….……………………….………….....10
2

13) Use the RecoverXLT® only with the proper
refrigerants. (See specifications for a complete
list of compatible refrigerants.)
14) Operate the RecoverXLT® within the design
parameters only. The RecoverXLT® was
designed to operate within a temperature range
of 40o F (4o C) to 120oF (49oC). Do not operate
in a wet location.
Caution: All refrigerant hoses, recovery tanks,
refrigerant lines, other vessels containing refrigerants
and the RecoverXLT® should be handled as if under
high pressure. When opening a tank containing
refrigerant, open valves slowly to prevent release of
refrigerant, especially if the valves might be
damaged.
To prevent the risk of fire DO NOT use an extension
cord longer than 25’ (7.6 m) and a minimum of 16
AWG (1.276 mm2).
3
Purging or evacuating the RecoverXLT® is one of
the simplest and most important functions. Reduce
the risk of cross contamination and prolong the life
of the RecoverXLT® by purging after every
service.
Note: The purge process must be done before
disconnecting the discharge hose from the
RecoverXLT®.
1) The Low Pressure Switch will shut the unit
off and the Status Indicator LED will illumi-
nate SOLID RED indicating Recovery Com-
plete when the unit reaches 10”Hg vacuum.
After the unit stops, rotate the selector valve
clockwise to OFF to equalize then to PURGE.
Start the unit using the momentary switch.
Note: The low side gauge should read an
increase in suction pressure, indicating the
refrigerant that was trapped in the machine.
2) Wait until the Low Pressure Switch again
stops the unit at the appropriate vacuum.
3) Close the valve on the recovery tank and
unplug the RecoverXLT® from power.
Care and Maintenance
Auto Purge Instructions
If the recovery unit was stopped during operation,
it may be necessary to balance the internal
pressures before the unit will start.
To balance the internal pressure:
1) Rotate selector clockwise to the OFF position.
Allow pressures to balance.
2) Start the recovery machine using the
momentary switch
3) Turn the selector valve counter-clockwise to
the previous RECOVER position.
Restart Procedure
The RecoverXLT® is equipped with a built-in
particulate strainer located behind the suction
port. Unscrew the suction port by using a 11/16
wrench to unscrew the hex head port to remove.
This prevents contaminants, copper shavings,
carbon, and other foreign objects from making
their way to the RecoverXLT® compressor and
causing permanent damage.
Like a filter drier, this strainer MUST be cleaned
or replaced often. Failure to do this can cause the
strainer to become too clogged for refrigerant to
flow freely. A sure sign that the straining device is
clogged is the freezing of the suction port and the
filter cover.
Before replacing, check the condition of the
o-ring. Replace if necessary.
Note: Make sure to use a strainer in the
RecoverXLT® for every job! Filter strainers and
O-rings are available from your supplier.
Filter Strainer and O-Ring - Part #95457
Suction Filter

RecoverXLT®Operating Guide
Direct Liquid/Vapor Recovery
The RecoverXLT® is used to pull liquid or vapor
refrigerant directly out of the system and transfer it
into a recovery cylinder.
Liquid recovery is accomplished by connecting to
the high pressure system discharge service port
(Liquid Port) side of the system being serviced.
Vapor recovery can be done by connecting to the
system suction service port (low pressure) side of
the system.
Because the RecoverXLT® is capable of recovering
direct liquid, it is best to first recover all of the
liquid, followed by the vapor. This will make your
job easier and faster. Refer to the following
instructions and the above diagram:
1. Know the type and quantity of refrigerant present
before servicing any system.
2. Turn off power to the system being serviced.
Turn the selector knob to off.
3. Connect your manifold to the system being
serviced. High Side to liquid port and Low Side
to vapor port as shown in diagram on page 4.
4. Connect the Utility port of your manifold to the
1/4” SUCTION port of the RecoverXLT®.
5. Connect one hose from the recovery cylinder
(liquid side) to the 1/4” DISCHARGE port of
the RecoverXLT®.
Note: Be sure to connect hose ends with
shut-off to suction and discharge ports of
recovery machine (for best performance use
3/8” hoses.)
6. Purge all hoses of non-condensables before
recovering refrigerant into recovery cylinder.
7. Open the liquid valve on the recovery tank.
8. Start the RecoverXLT® using the momentary
switch.
9. Turn the selector VALVE on the RecoverXLT®
to either the LIQUID or VAPOR position.
10. Open the Utility and either High Side or Low
Side valves on the manifold. Remember it is
more efficient to recover the liquid refrigerant
first. Caution: do not over-pressure low side
gauge.
11. The RecoverXLT® will continue to recover
until it reaches and sustains 10”Hg vacuum at
which point the LOW PRESSURE SWITCH
stops the unit and the Status Indicator LED
illuminates SOLID RED indicating Recovery
Complete.
12. Turn the selector valve clockwise to OFF. Start
the unit using the momentary switch. Turn se-
lector valve to PURGE position.
13. When the unit again stops and the Status Indica-
tor LED illuminates SOLID RED indicating
Recovery Complete, the recovery and purge
cycles are complete.
Note: If the machine is not recovering, refer to
the troubleshooting guide on page 7. Restart
procedures are on the side of the machine and
below.
4
Liquid or Vapor Recovery Diagram

Push-Pull Liquid Recovery
The Push-Pull Liquid Recovery mode is used for
transferring large volumes of liquid refrigerant.
The RecoverXLT® “pulls” vapor from the
recovery cylinder and produces high pressure
discharge gas that “pushes” liquid out of the
HVAC system and into the recovery cylinder. The
auto purge feature makes the reconfiguration to
vapor recovery easier and faster to do.
Some HVAC systems will not allow for the push-
pull recovery method. If any of the following
conditions apply, do not use push-pull method, but
follow the instructions page 4 for RecoverXLT®.
System contains less than 10 pounds of
refrigerant.
System is a heat pump or other unit with a
reversing valve.
System has an accumulator between the
service ports used in liquid recovery.
The refrigerant system does not allow for the
formation of a solid column of liquid.
For push-pull recovery, a sight glass is monitored
during recovery. When liquid is no longer visible,
stop recovery and finish recovering using the
VAPOR recovery process for RecoverXLT® as
described on page 4.
When push-pull recovery is complete, a small
amount of refrigerant remains in the system. For
complete recovery, the system must be pulled into
a vacuum as required by EPA standards. This
process requires the following equipment:
1) An extra hose for the push-pull recovery.
2) A recovery cylinder with about 5 lbs. of
refrigerant.
3) A sight glass (Note: Make sure sight glass is
rated for the pressure of the refrigerant
being recovered).
Follow these steps:
1) Turn off power to the system to be serviced.
2) Hook up the RecoverXLT®, the system to be
recovered, and the recovery tank as shown in
the diagram above.
3) Purge all hoses of non-condensables before
recovering refrigerant into recovery cylinder.
4) Open valves on the recovery tank.
5) Turn the selector valve to VAPOR position.
6) Start the RecoverXLT® using the momentary
switch.
7) Monitor the sight glass. When the passing
liquid is no longer visible through the sight
glass, the push-pull method of recovery is
complete.
8) Close the VAPOR valve on the recovery tank
and let the recovery continue.
9) Turn the selector valve clockwise to the
PURGE position and follow procedures for
purging the RecoverXLT®.
10) Close LIQUID valve on recovery tank.
11) Reconnect the hoses per the procedure for the
RecoverXLT® vapor recovery instructions.
12) Rotate the selector valve to the VAPOR
position.
13) Continue recovery until the unit stops or
reaches the appropriate level of vacuum.
Note: See page 4 for a detailed set of
instructions on Vapor Recovery.
5
Push-Pull Recovery Diagram

IMPORTANT!!! Some equipment should not be
used with this refrigerant. Take time to read the
safety instructions that came with the device you
are servicing as well as any material that came with
your refrigerant.
WARNING!!! USE ONLY D.O.T. RECOVERY
CYLINDERS APPROVED FOR R-410A.
Overfilling the tank may cause it to rupture!
The RecoverXLT® will recover R-410A provided
the following instructions are followed:
1) Set-up for recovery as per diagram on page 4
for normal recovery or page 5 for push-pull
recovery.
2) Follow the operating procedures for your
model.
3) Continue recovery until the Low Pressure
Switch has shut the unit off and lamp
indicates Recovery Complete.
4) Purge the machine (see page 3 for more
details).
Technical Support: Call 800-769-8370 for
additional information.
6
RECOVERY TIPS AND TECHNIQUES
1) To assure the fastest and quickest recovery
possible, use the shortest hoses possible and
avoid hoses with Schrader depressors.
2) Know what kind and the amount of
refrigerant that is going to be recovered. This
is critical to avoid contamination and know
how much refrigerant will be recovered. The
first job of the day usually means a fresh,
empty tank and no cause for worry about over
-filling. However, the last job of the day
means there is already liquid in the tank and
over-filling can be a concern. Over-filling a
recovery cylinder can have disastrous results.
3) Refrigerant responds to heat. Therefore, a
significant increase in the speed of the
recovery process will be obtained if a heat
gun is used, specifically to any spots where
liquid may have accumulated.
4) Always try to recover liquid first. This is the
preferred method of recovery for the
RecoverXLT®, which pumps liquid 5 to 7
times faster in standard liquid mode than
vapor.
5) If recovering large amounts of refrigerant (20
lbs or more), the push-pull method is recom-
mended. (Note: This process requires the
hoses to be switched before recovery of the
remaining vapor.)
6) Recovery can often be speeded up by
simultaneous recovery from both the high and
low side of the system. Attach short hoses to
both the high and low side of the system and
join them with a BRUTE II® Manifold or Y
connector to the hose going to the Suction
Port of the RecoverXLT®.
7) Protect the RecoverXLT® by keeping the
built-in suction filter IN THE MACHINE.
Failure to use the suction filter in the
RecoverXLT® will void the warranty.
8) Recovery machines are not vacuum pumps.
For proper evacuation, use a YELLOW
JACKET® SuperEvac® vacuum pump. To
speed up the evacuation process, use the
SuperEvac™ vacuum pump and a core re-
moval tool (Part #18975). For more
information contact your YELLOW
JACKET® wholesaler.
Recovering R-410A High Pressure Gas

7
Troubleshooting Guide
*UL Certified Rates to ARI Standard 740-2016
Other Refrigerants - The RecoverXLT® is approved for use with other refrigerants which have not
been certified for a particular recovery rate including: R-32, R-401A, R401B, R-402A, R-402B,
R-404A, R-406A, R-407A, R-407B, R-407C, R-407D, R-408A, R-409A, R-411A and R-411B.
RecoverXLT®R-12 R-134aR-22 R-500 R-502 R-410A
Vapor lbs./min .37 .37 .37 .37 .66 .42
Liquid lbs./min 1.98 1.98 1.98 1.98 2.65 1.68
Push-Pull lbs./min 12.81 12.81 12.81 12.81 12.9 11.6
Vacuum Level 15 inHg 15 inHg 15 inHg 15 inHg 15 inHg 15 inHg
*If the attached power cord is damaged (95215) it must be replaced by the manufacturer or its author-
ized service center in order to avoid hazard.
TECHNICAL DATA
Condition Possible Problem Possible Solution
Unit will not turn ON
Unit not properly plugged in or
no power at power source
Check power cord to ensure properly
plugged into power source and IEC inlet
Defective Power Switch or PCB Replace defective electrical component
Recovery process is slow
Clogged Filter Check INLET port filter, clean or replace
Valve core on system being
recovered not fully depressed
Check core depressor on connecting
hoses
Compressor seals are worn Rebuild compressor, replace piston seal
Unit does not pull a vacuum
Loose hose connections on Inlet
Side
Tighten hose connections
Compressor seals are worn Rebuild compressor, replace piston seal
Hoses are not tight Tighten hoses
Leak in HVAC/R system Find and repair leak in system
Unit running sluggish Low voltage to unit Check power supply
Unit runs but shuts off after
short time
Restriction on discharge side
tripping the high pressure
switch
Check for restrictions
1) Tank valves
2) Schrader cores
Selector valve in correct position
Vacuum switch won’t reset Switch needs to reset Pressurize inlet port
RED LED Code Fault Indicated Possible Solution
2 Flashes
Optional Tank Over-
fill Sensor has been
activated
Tank overfill sensor has activated, recovery tank is full and needs to be replaced.
Tank overfill sensor cord not connected. Either connect to a recovery tank
equipped with overfill sensor or install a shorting plug on the end of the Tank
Overfill Sensor cord.
3 Flashes High Pressure Switch
has been activated
Pressure on the discharge of the unit exceeded 517 PSIG. Check to make sure all
valves in the discharge pathway are open. Once corrected, the pressure switch
will reset.
Excessive pressure in recovery tank. Replace recovery tank.
4 Flashes
Motor Overload
Let cool down for 15 minutes and restart.
Compressor Mechanism is jammed. Repair will be required to fix the compres-
sor mechanism.
5 Flashes Low Voltage
Detected Check to see if power source is in the range of the nameplate rating.
6 Flashes High Voltage
Detected Check to see if power source is in the range of the nameplate rating.

Technical Data, cont.
Wiring Diagrams
8
Compressor: 1.25 HP 2 Cylinder Oil-less Reciprocating, Air Cooled
Power Source: 100-240VAC 1ph 50/60Hz
Amperage: 14.0 amps
Motor Type: Variable Speed Brushless DC, 1200-3000 RPM
Size: Height: 12.50”
Width: 19.25”
Depth: 12.50”
Weight: 26.7 lbs.

9
RecoverXLT® w/TOS Parts Only
REPLACEMENT PARTS
RecoverXLT® Parts
Part # Description Part # Description
95156 12A Breaker 95575 XLT Compressor ONLY
95210 Strain Relief 95215 Power Cord
95573 Momentary Rocker Switch 95451 Gauge High
95217 Rubber Feet 95452 Gauge Low
95444 Case Front 95453 Manifold Assembly
95445 Case Back 95515 Discharge Port
95446 Case Half 95522 Suction Port
95447 Cord Wrap 95563 Condenser Assembly
95449 Grommet 93394 Cap
95574 LED Housing w/Mounting Nut 95576 PCBA for XLT Compressor
Part # Description
95248 Umbilical Cord Overfill Sensor
95188 Shorting Cap for Umbilical Cord

10
YELLOW JACKET® Products Division
Ritchie Engineering Co., Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438
e-mail: [e-mail]
www.yellowjacket.com
Phone: [phone]
Int’l Phone: [phone]
Fax: [phone]
Int’l Fax: [phone]
Printed in U.S.A.
WARRANTY INFORMATION
Ritchie Engineering Company, Inc. guarantees
YELLOW JACKET® products to be free of
defective material and workmanship which could
affect the life of the product when used for the
purpose for which it was designed. Warranty does
not cover items that have been altered, abused or
returned solely in need of field service mainte-
nance.
YELLOW JACKET® recovery products (UPC
957xx) are covered by a one year warranty for
parts and labor. The 115V recovery products
(UPC 95760 and 95762) have an extended three
year compressor warranty. The warranty also
allows for a one year over-the-counter exchange,
when applicable. To receive this over-the-counter
exchange, call Ritchie Engineering Customer
Service at [phone] and get the required
authorization number. Failure to get the required
authorization number could result in a denial of
the over-the-counter exchange.
The following exceptions will not be covered
under this warranty: Recovery products that have
been altered, misused, or improperly maintained.
The following must be done before returning
unit:
1) Call our technical service personnel at
[phone] to assess if the problem can
be resolved over the phone.
2) Obtain an SRO number from Ritchie
Engineering Company, Inc. for the return of
the product.
3) Fax a copy of the original invoice to
[phone].
Check for damage immediately. Prior to
shipment, all YELLOW JACKET® RecoverXLT®
Refrigerant Recovery Systems are completely
tested and inspected to assure compliance with
Ritchie Engineering factory specifications.
If the recovery system carton is damaged, check
contents immediately. Note damage on shipper’s
Bill of Lading and have shipper sign statement.
Notify carrier immediately of the damage to
arrange inspection of the recovery system and
packaging. The CARRIER ALONE is responsible
for handling and settling your claim. Ritchie
Engineering Company, Inc. will cooperate in
assessing damage if the recovery system is re-
turned to the factory prepaid.
Carton contents include:
RecoverXLT® Refrigerant Recovery System
Owner’s manual
To validate warranty, mail registration card
within 10 days.
IMPORTANT NOTICE TO PURCHASER
Note: All units must be shipped to the
Bloomington, MN plant for repair. If at any
time after the warranty period you have problems
with your YELLOW JACKET® recovery unit, call
our technical service department for help in
selecting the correct replacement parts, or to
arrange for its repair at reasonable costs.