York AFFINITY PV9A12N040UP11 Quick start guide

TECHNICAL GUIDE
AFFINITY
MODELS: PV9
GAS-FIRED
CONDENSING / HIGH EFFICIENCY
TWO STAGE VARIABLE
UPFLOW FURNACES
UP TO 94% AFUE
NATURAL GAS
40 - 120 MBH INPUT
Due to continuous product improvement, specifications
are subject to change without notice.
Visit us on the web at www.york.com for the most
up-to-date technical information.
Additional rating information can be found at
www.gamanet.org.
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
036-21584-001 Rev. C (0205)
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
These Category IV, highly efficient, compact, condensing
type furnaces are designed for residential and commercial
installations in a basement, closet, alcove, recreation room
or garage where the ambient temperature is above 32°F, or
higher. They may be either side wall or thru-roof vented
using approved plastic type combustion air and vent piping.
All units are factory assembled, wired and tested to assure
dependable and economical installation and operation.
WARRANTY
Lifetime limited warranty on both heat exchangers to the
original purchaser; a 20-year limited warranty from original
installation date to subsequent purchaser.
10-year warranty on the heat exchanger in commercial appli-
cations.
5-year limited parts warranty.
FEATURES
• Two stage heating operation includes:
- Two stage gas valve
- Two stage inducer operation
- Variable speed ECM blower operation
• Provides increased comfort level & very quiet unit oper-
ation
• Adjustable delay timer allows two stage operation with
single stage thermostat
• Compact, easy to install, ideal height 40" cabinet
• Blower-off delay for cooling SEER improvement.
• Easy to connect power/control wiring.
• Built-in, high level self diagnostics with fault code display.
• Low unit amp requirement for easy replacement applica-
tion.
• Integrated control module for reliable, economical opera-
tion.
• High velocity filter and side -return filter rack provided for
easy field installation.
• May be installed as either two-pipe (sealed combustion)
or single pipe vent (using indoor combustion air)
• Top intake & vent connection allows installation in narrow
locations.
• Electronic Hot Surface Ignition saves fuel cost with
increased dependability and reliability.
• Induced combustion system with inshot main burners for
quiet, efficient operation.
• No special vent termination kit required.
• 100% shut off main gas valve for extra safety.
• 24V, 40 VA control transformer and blower relay supplied
for add-on cooling.
• Hi-tech tubular aluminized steel primary heat exchanger.
• Secondary (condensing) heat exchanger of 29-4C high-
grade stainless steel.
• Timed on, adjustable off blower capability for maximum
comfort.
• Solid removable bottom panel allows easy application.
• Easy access from front of unit for cleaning, maintenance
or service.
• Protection from intake, exhaust or condensate blockage.
• Insulated blower compartment for quiet operation.
• ClimaTraK comfort system allows dealer to customize
comfort settings based on regional location.

036-21584-001 Rev. C (0205)
2Unitary Products Group
Three elbows (two in vent pipe and one in the air intake pipe) are already accounted for and need not be included in the elbow count from the Table above.
NOTE: If installing furnace at altitudes between 2000 - 4500 ft. (609.6 - 1371.6m), intake and vent pipe length must be reduced by 10 ft. (3.05 m). If the instal-
lation requires the maximum allowable intake and vent pipe length, the furnace must be converted for high altitude operation. Refer to the proper high altitude
application instruction for details.
30-7/8
21-1/2
13-7/8
7
11
7/8
23-3/4
7/8
30-1/8
26-1/2
24-5/8 A
40
26-1/2
25-3/8
28-3/8
21-1/2
11
8
26-3/4
1-3/81-1/4
C
24-3/8
20 5/8
5/8
B
24-7/16
2
D
1-1/2” GAS
PIPE ENTRY
7/8” JUNCTION
BOX HOLE
T-STAT WIRING
7/8” K.O.
CONDENSATE
DRAIN 7/8” K.O.
OPTIONAL RETURN AIR
CUT-OUT (either side)
FOR USE WITH
EXTERNAL FILTER
FRAME
LEFT SIDE
FRONT RIGHT SIDE
BOTTOM IMAGE
RETURN END TOP IMAGE
SUPPLY END
1-1/2” GAS
PIPE ENTRY
7/8” JUNCTION
BOX HOLE
T-STAT WIRING
7/8” K.O.
CONDENSATE
DRAIN 7/8” K.O.
DIMENSIONS
Models Nominal
CFM Cabinet Size Cabinet Dimension
A (in.) B (in.) C (in.) D (in.)
PV9A12N040UP11 1200 A 14-1/2 13-1/2 12-1/8 6-1/4
PV9B12N060UP11 1200 B 17-1/2 16-1/4 15-1/8 8-1/2
PV9B12N080UP11 1200 B 17-1/2 16-1/4 15-1/8 8-1/2
PV9C16N080UP11 1600 C 21 19-3/4 18-1/2 8-7/8
PV9C20N100UP11 2000 C 21 19-3/4 18-1/2 8-7/8
PV9D20N120UP11 2000 D 24-1/2 23-1/4 21-7/8 10-5/8
COMBUSTION AIR SUPPLY AND VENT PIPING
MAXIMUM ELBOWS AND VENT LENGTHS
Models Pipe Size
Inches (cm) Maximum Number of Elbows* Minimum
Length
1 2 3 4 5 6 7 8
40,000 1-1/2 30 25 20 10 N/A N/A N/A N/A 5
40,000 2 7065605550453525 5
60,000 1-1/2 (3.8) 30 25 20 10 N/A N/A N/A N/A 5
60,000 2 (5.1) 60 55 50 45 40 30 20 10 5
60,000 3 (7.6) 85 80 75 70 65 60 50 40 20
80,000 1-1/2 (3.8) 20 15 N/A N/A N/A N/A N/A N/A 5
80,000 2 (5.1) 60 55 50 45 40 30 20 10 5
80,000 3 (7.6) 85 80 75 70 65 60 50 40 20
100,000 2 (5.1) 25 20 15 N/A N/A N/A N/A N/A 5
100,000 3 (7.6) 85 80 75 70 65 60 50 40 20
120,000 3 (7.6) 75 70 65 60 55 45 35 25 5

036-21584-001 Rev. C (0205)
Unitary Products Group 3
* ESP (External Static Pressure) .5" WC is at furnace outlet ahead of cooling coil.
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
NOTES:
1. For altitudes above 2000 ft. reduce capacity 4% for each 1000 ft. above sea level.
2. Wire size based on copper conductors, 60°C, 3% voltage drop.
3. Continuous return air temperature must not be below 55°F.
4. All filters must be high velocity cleanable type.
5. Air flows above 1800 CFM require either return from two sides or one side plus bottom.
ELECTRICAL AND PERFORMANCE DATA
Models Input High/Low Output High/Low Blower Size Blower Max.
Over-current
Protect
Air Temp. Rise
MBH MBH In. HP Amps °F
PV9A12N040UP11 40/26 38/24 11 x 8 1/2 7.7 20 35 - 65
PV9B12N060UP11 60/39 56/36 11 x 8 1/2 7.7 20 40 - 70
PV9B12N080UP11 80/52 75/49 11 x 8 1/2 7.7 20 45 - 75
PV9C16N080UP11 80/52 75/49 11 x 10 3/4 9.6 20 45 - 75
PV9C20N100UP11 100/65 93/60 11 x 11 1 12.8 20 45 - 75
PV9D20N120UP11 120/78 112/73 11 x 11 1 12.8 20 40 - 70
Models Max. Outlet
Air Temp. Nominal Airflow Cabinet Width Total Unit AFUE Min. Wire Size
(awg) @ 75 ft.
One Way
Approximate
Operating Weight
°F CFM In. Amps %
PV9A12N040UP11 165 1200 14-1/2 9 94.0 14 121
PV9B12N060UP11 170 1200 17-1/2 9 93.2 14 135
PV9B12N080UP11 175 1200 17-1/2 9 92.5 14 142
PV9C16N080UP11 175 1600 21 12 92.8 14 157
PV9C20N100UP11 175 2000 21 14 92.8 12 164
PV9D20N120UP11 170 2000 24-1/2 14 93.2 12 180
BLK
WHT
GRN
BLK (HOT)
WHT (NEUTRAL)
GRN
NOMINAL
120 VOLT
LINE WIRING CONNECTIONS SINGLE STAGE HEATING
THERMOSTAT CONNECTIONS
SINGLE STAGE HEATING AND TWO-STAGE COOLING
THERMOSTAT CONNECTIONS
ROOM
THERMOSTAT
FURNACE
CONTROL
CONDENSING
UNIT
TO AIR CONDITIONER
CONTROLS
R
W
G
Y1
C
R
G
C
COMMON T’STAT CONNECTION
Y2
Y1
W1/W
Y/Y2
ROOM
THERMOSTAT
FURNACE
CONTROL
CONDENSING
UNIT
TO AIR CONDITIONER
CONTROLS
R
W
G
Y
C
R
G
C
COMMON T’STAT CONNECTION
W1/W
Y/Y2
ROOM
THERMOSTAT
FURNACE
CONTROL
CONDENSING
UNIT
TO AIR CONDITIONER
CONTROLS
R
W1
W2
G
Y2
R
G
COMMON T’STAT CONNECTION
Y1 Y1
W1/W
CC
W2
Y/Y2
TWO-STAGE HEATING AND TWO-STAGE COOLING
THERMOSTAT CONNECTIONS

036-21584-001 Rev. C (0205)
4Unitary Products Group
AIR FLOW DATA
HIGH / LOW SPEED COOLING AND HEAT PUMP CFM
40,000 INPUT - 3 Ton 60,000 INPUT - 3 Ton JUMPER SETTINGS
CFM CFM
High Low High Low COOL Tap ADJ Tap
1340 995 1330 900 A B
1205 885 1130 800 B B
1255 920 1220 850 A A
1150 835 1040 730 B A
1170 855 1120 770 A C
1025 755 920 650 C B
1045 780 950 660 B C
835 625 740 540 D B
950 705 860 610 C A
785 590 690 540 D A
865 665 790 570 C C
725 605 630 530 D C
80,000 INPUT - 3 Ton 80,000 INPUT - 4 Ton JUMPER SETTINGS
CFM CFM
High Low High Low COOL Tap ADJ Tap*
1310 890 1660 1110 A B
1100 740 1550 1050 B B
1220 830 1610 1070 A A
1000 670 1440 960 B A
1090 720 1470 990 A C
900 610 1370 920 C B
880 610 1290 850 B C
680 510 1130 790 D B
810 580 1230 850 C A
630 500 1050 720 D A
730 530 1110 760 C C
590 500 950 660 D C
100,000 INPUT - 5 Ton 120,000 INPUT - 5 Ton JUMPER SETTINGS
CFM CFM
High Low High Low COOL Tap ADJ Tap*
2210 1480 2280 1510 A B
1780 1180 1860 1190 B B
2040 1350 2090 1370 A A
1620 1050 1630 1060 B A
1840 1250 1880 1250 A C
1560 1010 1620 1030 C B
1470 940 1500 960 B C
1370 890 1410 880 D B
1460 930 1490 920 C A
1250 790 1290 790 D A
1310 810 1360 840 C C
1090 690 1140 690 D C
HIGH / LOW HEAT CFM
40,000 INPUT - 3 Ton 60,000 INPUT - 3 Ton JUMPER SETTINGS
CFM CFM
High Low High Low HEAT Tap ADJ Tap*
1045 740 1110 710 A Any
905 645 960 640 B Any
825 595 870 600 C Any
765 590 830 570 D Any
80,000 INPUT - 3 Ton 80,000 INPUT - 4 Ton JUMPER SETTINGS
CFM CFM
High Low High Low HEAT Tap ADJ Tap*
1330 880 1490 990 A Any
1180 810 1350 900 B Any
1100 730 1220 820 C Any
1010 670 1120 770 D Any
100,000 INPUT - 5 Ton 120,000 INPUT - 5 Ton JUMPER SETTINGS
CFM CFM
High Low High Low HEAT Tap ADJ Tap*
1880 1230 2150 1420 A Any
1670 1080 1930 1290 B Any
1530 980 1850 1190 C Any
1430 900 1660 1070 D Any
All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors that automatically adjust to provide constant CFM from 0.0” to 0.6” w.c. static pressure. From
0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than 1.0” w.c. external static pressure is not recommended.
NOTE: At some settings, LOW COOL and/or LOW HEAT airflow may be lower that what is required to operate an airflow switch on certain models of electronic air cleaners. Consult the
instructions for the electronic air cleaner for further details.
* The ADJ “D” tap should not be used.

036-21584-001 Rev. C (0205)
Unitary Products Group 5
FILTER PERFORMANCE
The airflow capacity data published in the “Blower Perfor-
mance” table listed above represents blower performance
WITHOUT filters. To determine the approximate blower per-
formance of the system, apply the filter drop value for the fil-
ter being used or select an appropriate value from the “Filter
Performance” table shown below.
NOTE: The filter pressure drop values in the “Filter Perfor-
mance” table shown below are typical values for the type of
filter listed and should only be used as a guideline. Actual
pressure drop ratings for each filter type vary between filter
manufacturer.
* Washable Fiber Filters are the type supplied with furnace.
APPLYING FILTER PRESSURE DROP TO
DETERMINE SYSTEM AIRFLOW
To determine the approximate airflow of the unit with a filter in
place, follow the steps below:
1. Select the filter type.
2. Select the number of return air openings or calculate the
return opening size in square inches to determine the
proper filter pressure drop.
3. Determine the External System Static Pressure (ESP)
without the filter.
4. Select a filter pressure drop from the table based upon
the number of return air openings or return air opening
size and add to the ESP from Step 3 to determine the
total system static.
5. If total system static matches a ESP value in the airflow
table (i.e. 0.20, 0.60, etc,) the system airflow corre-
sponds to the intersection of the ESP column and Model/
Blower Speed row.
FILTER PERFORMANCE - PRESSURE DROP INCHES W.C. AND (KPA)
Airflow Range Minimum Opening Size Filter Type
Disposable Washable Fiber* Pleated
1 Opening 2 Openings 1 Opening 2 Opening 1 Opening 2 Opening 1 Opening 2 Opening
Sq. in. Sq. in. In w.c. In w.c. In w.c. In w.c. In w.c. In w.c.
0 - 750 230 0.01 0.01 0.15
751 - 1000 330 0.04 0.03 0.20
1001 - 1250 330 0.08 0.07 0.20
1251 - 1500 330 0.08 0.07 0.25
1501 - 1750 380 658 0.14 0.08 0.13 0.06 0.30 0.17
1751 - 2000 380 658 0.17 0.09 0.15 0.07 0.30 0.17
2001 & Above 463 658 0.17 0.09 0.15 0.07 0.30 0.17

036-21584-001 Rev. C (0205)
6Unitary Products Group
ACCESSORIES
PROPANE (LP) CONVERSION KIT -
1NP0580 - All units
This accessory conversion kit may be used to convert natural
gas (N) units for propane (LP) operation. Conversions must
be made by qualified distributor or dealer personnel.
CONCENTRIC VENT TERMINATION -
1CT0302 (2")
1CT0303 (3")
For use through rooftop, sidewall. Allows combustion air to
enter and exhaust to exit through single common hole.
CONDENSATE NEUTRALIZER KIT - 1NK0301
Neutralizer cartidge has a 1/2" plastic tube fittings for installa-
tion in the drain line. Calcium carbonate refill media is also
avaiable from the Source 1 Parts (p/n 026-30228-000).
SIDEWALL VENT TERMINATION - 1HT0901
For use on sidewall, two-pipe installations only. Provides a
more attractive termination for locations where the terminal is
visible on the side of the home.
EXTERNAL BOTTOM RETURN FILTER RACK W/FILTER -
Provides a cleanable, high velocity type filter and filter rack.
Attaches to the bottom of the furnace.
1BR0314 - For 14-1/2” cabinets
1BR0317 - For 17-1/2" cabinets
1BR0321 - For 21" cabinets
1BR0324 - For 24-1/2" cabinets
HIGH ALTITUDE PRESSURE SWITCHES -
These accessory kits may be used to convert units for high
altitude operation. Conversion must be made by qualified dis-
tributor or dealer personnel.
NOTE: For high altitude conversion, an orifice change may also be
required. See application instructions.
ROOM THERMOSTATS - A wide selection of compatible
thermosets are available to provide optimum performance
and features for any installation.
1 Heat Stage only, manual, mechanical thermostat. Add sub-
base for 1H/1C.
1H/1C, manual change-over electronic non-programmable
thermostat.
1H/1C, auto/manual changeover, electronic programmable,
deluxe 7-day, thermostat.
1H/1C, auto/manual changeover, electronic programmable.
* For the most current accessory information, refer to the
price book or consult factory.
Pressure Switch Kits Furnace Models
4,500 Ft to 10,000 Ft.
1PS0501 60 MBH
1PS0502 80/1200 MBH
1PS0503 80/1600, 120 MBH
1PS0504 100/1600 MBH
1PS0505 100/2000 MBH
1PS0506 40 MBH

036-21584-001 Rev. C (0205)
Unitary Products Group 7
NOTES

Subject to change without notice. Printed in U.S.A. 036-21584-001 Rev. C (0205)
Copyright © by York International Corp. 2005. All rights reserved. Supersedes: 036-21584-001 Rev. B (1004)
Unitary 5005 Norman
Products York OK
Group Drive 73069
NOTES