Zap DUDE 2010 User manual

2010 Owner and Operator’s Manual
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100 % ELECTRIC RANCH-HAND ATV
IMPORTANT!
BEFOREYOU OPERATEYOUR DUDETM PLEASE READ THE
ENTIRE MANUAL CAREFULLY
Congratulations on your purchase of the ZAP Dude ATV. It is warranted to be free of manufacturing defects in material and
workmanship for a period of 90 days from the date of purchase. During the warranty period ZAP will at its option, repair,
provide replacement parts or replace your Zap Dude through a ZAP dealer at no charge.This warranty does not cover normal
wear items or damage caused by neglect or misuse of the ATV.
All information, illustrations, photographs and specications contained in this manual are based on the latest product information
available at the time of publication. Due to improvements or other changes, there may be some discrepancies in this manual.We
reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or
similar changes to the vehicle previously built or sold.
This user’s manual contains important safety and maintenance information. Read it carefully before riding. Failing to follow the
warnings contained in this manual could result in INJURY or DEATH. It is important that this manual remain with the vehicle
when you transfer it to another user or owner.
© ZAP 2010 All Rights Reserved
501 Fourth Street, Santa Rosa, CA 95401 USA
www.zapworld.com
Stock Symbol: ZAAP
1(800)251-4555

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We know you want to start riding right away, but it is critically important to….
ATV Start-Up Procedure
Step 1: Plug-in vehicle and charge fully. Charge at least once a month for full charge even when not in use. Failure to
do so will greatly shorten the life of the batteries.
Step 2: Verify that the charger is unplugged.
Step 3: Place key in key slot located in the center gauge pod.
Step 4: Verify the gear selector is in the “N” position.
Step 5: Verify the Red Cut–Out Button is pulled to the “OUT” position.
Step 6: Turn the key clockwise to the ON position the center orange power light will light up.This indicates power is
active.The State of Charge meter will also activate showing the battery charge level.
Step 7: Choose the drive selector. D for Drive or N for Neutral or R for Reverse.When D or R are selected the D or
R light will light up in the center dash pod.
Step 8: Verify the front park brake and side-mounted hand brakes are released.
Step 9: Drive.
READ THESE IMPORTANT FIRST STEPS
BEFORE EVEN THINKING OF RIDING!

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TABLE OF CONTENTS
Chapter 1
General Information
1. Overall dimensions............................................4
2.Table of performance, structure
and specication for entire truck..................5
3. Vehicle marking..................................................9
Chapter 2
Safety and Important Notes
1. Non-permissible to ret..................................9
2. Inspection of new vehicle................................9
3.Vehicle maintenance..........................................9
4. Vehicle load......................................................10
5. Inspection of tire and tire pressure............10
6. Usage of lubricants and uid for
vehicle................................................................10
7. Proper usage of safety belt...........................10
Chapter 3
Introduction of Devices
and Control Mechanism
1. Position of switches and
control levers in the cabin.............................11
2. Keys, doors and windows..............................17
3. Seats...................................................................18
4. Back gate and side gates of truck bed........18
5. Safety belts........................................................19
6. Other Devices.................................................21
Chapter 4
Driving Suggestions
1. Driving operation...................................................24
2. Normal driving suggestions.................................24
3. Economical driving suggestions ..........................25
4. Suggestion on slippery road driving...................25
5. Suggestion on parking brake................................25
Chapter 5
Emergency Conditions
1.Vehicle refuses to start..........................................26
2.Vehicle stops running.............................................26
3. Braking trouble.......................................................26
4. Steering trouble......................................................26
5. Light changing..........................................................26
6. Deated tires..........................................................27
7. Emergency towing..................................................29
8.Anchoring.................................................................29
Chapter 6
Service and Maintenance
1. Cleaning and maintenance....................................30
2. Routine maintenance.............................................31
3. Regular maintenance..............................................31
4. Requirement for regular maintenance..............34
Chapter 7
Solutions for Malfunctions
1. Rear axle malfunction..............................................38
2. Steering, suspension, wheel and tire....................39
3. Braking malfunctions...............................................44
4. Malfunctions of power system..............................46
5. Malfunctions of on-board charger........................46
6. Malfunctions of electric controlling system.......47
7.Malfunctions of lights, instruments,
switches and indicating lights.................................48
Chapter 8
Oil Fluid forVehicle
And Electric Theory Fig
of Complete Vehicle
1. Specication and capacity of lubricant,
lubricant grease and braking uid.........................54
2. Electric Theory Fig of CompleteVehicle............54
ZAP Registration Card...................................55
TBD

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General Information
1. Overall Dimensions
Fig 1:ATV Controls
1. Lights
2. Horn
3. Drive
4. Power
5. Reverse
6. State of Charge
7. Key
8.Throttle
9. Cut-Out Power Button
8
5
4
6
2
1
7
3
9

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Fig 2:ATV Controls Cont.
1.Trailer Hitch
2. High Beam Controls
3. Headlight Controls
4. Direction Controls
5. Removable Mirror
6. Parking Brake (to engage,
hold handle bar in and lock
into position)
1
4
5
6
2 3

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GETTING TO KNOWYOUR NEW ATV
This user’s manual contains important safety
and maintenance information. Read it care-
fully before riding. Failing to follow the warn-
ings contained in this manual could result in
INJURY or DEATH.
It is important that this manual remain with
the vehicle when you transfer it to another
user or owner.
Should you experience a problem with your
vehicle, please call ZAP customer service line
800- 251-4555 between the hours of
8am and 5pm Monday through Friday PST or
PDT during the daylight saving time.You will
be instructed how to proceed.
A COPY OF THE SALES RECEIPT IS RE-
QUIRED.
YOUR ATV CAN BE HAZARDOUS TO
OPERATE.
A collision or rollover can occur quickly, even
during routine maneuvers such as turning and
driving on hills or over obstacles, if you fail
to take proper precautions. For your safety,
understand and follow all the warnings con-
tained in this owner’s manual and the labels
on your vehicle. Failure to follow these warn-
ing can result in SEVERE INJURY OR DEATH.
Keep the owner’s manual with your vehicle at
all times.

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READ ALL WARNING LABELS
Read and follow all of the warnings labels on
your ATV. Make sure you understand all the
labels. Keep the labels on the ATV. Do not
remove them for any reason. If a label comes
off or becomes difcult to read, you should
get a replacement by contacting ZAP.
WARNING
Operation of this ATV by children
under age 16 can be hazardous. Use by
children under age 16 can lead to their
severe injury or death. Children under
age 16 may not have the size, strength,
skills or judgment needed to operate this
ATV safely.
Do not allow any child under age 16 to
ride this ATV.
WARNING
Operating this ATV after consuming
alcohol or drugs can be hazardous.
Alcohol and drugs could seriously affect
NOTICE TO PARENTS
This ATV is built for use by children age 16
and older, but the users manual is written for
adults who will be supervising the children,
we strongly recommend , therefore, that
you review this entire manual with your
child and carefully explain the instructions,
requirements, and warnings it contains so
that your child can understand them.
Children differ in skills, physical abilities, and
judgement. Some children may not be able
to operate an ATV safely. Parents should
supervise their child’s use of the ATV at all
times. Parents should permit continued use
only if they determine that the child has the
ability to operate the ATV safely. It is very
important that every child who rides the ATV
should complete a training course.
THIS ATV IS NOT A TOY AND
COULD BE HAZARDOUS TO
OPERATE.
An ATV handles differently from other
vehicles including motorcycles and cars.A
your judgment and cause you to react
more slowly.They can also affect your
balance and perception. Operating this
ATV after consuming alcohol or drugs
can result in an accident. Never consume
alcohol or drugs before or while riding
this ATV.
WARNING:
This manual should be considered a
permanent part of the vehicle and should
remain with the vehicle when resold or
otherwise transferred to a new user or
operator.The manual contains important
safety information and instructions which
should be read carefully before operating
the vehicle.
Please read this manual and follow all
instructions carefully.To emphasize the
special information, the symbol and the
words WARNING or CAUTION have
some special meanings. Pay attention to
the messages.

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collision or rollover can occur quickly, even
during routine maneuvers such as turning and
driving on hills or over obstacles, if you fail to
take proper precautions.
Motor Warranty – 90 days
Battery/Controller Warranty – 90 days
Warranty is void if: Frame is bent or broken
due to abuse Wheels are bent or broken.
Fender bent or broken due to abuse Any
sign of impact, accident, jumping, spin-outs or
roll over. ZAP is not liable for any damage
claim or liability claim person or otherwise
resulting from the operation of this product
in any way.
SAFETY
We believe in conservation and protection of
the earth’s natural resources.We encourage
every vehicle owner and operator to do the
same by obeying posted signs and riding only
in areas designated and approved for off-road
recreational use.
SEVERE INJURY OR DEATH can result if you
boots, long-sleeved shirt or jacket, and long
pants.
• Never consume alcohol or drugs before
or while operating this ATV.
• Never operate this ATV at excessive
speeds.Always go at a speed that is proper
for the terrain, visibility and operating
conditions, and your experience.
• Never attempt wheelies, jumps, or other
stunts.
• Always inspect your ATV each time you
use it to make sure it is in safe operating
condition.Always follow the inspection and
maintenance procedures and schedules
described in this manual.
• Always keep both hands on the
handlebars and both feet on the footrests
ofthe ATV during operation.
• Always go slowly and be extra careful
when operating on unfamiliar terrain.
Always be alert to changing terrain
do not follow these instructions:
• Read this manual and all labels carefully
and follow the operating procedures
described.
• Never operate an ATV without proper
instruction.Take a training course. Beginner
should receive training from a certied
instructor. Contact an authorized ZAPATV
dealer or call SVIA at 1-800-887-2887 to nd
out about the training courses nearest you.
• Always follow these age recommendations.
• Never operate an ATV on any paved
surfaces, including sidewalks, driveways,
parking lots and streets.
• Never operate an ATV on any public
street, road or highway, even a dirt or
gravel one.
• Never operate an ATV without wearing
an approved motorcycle helmet that
ts properly. You should also wear eye
protection (goggles or face shield), gloves,

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conditions when operating the ATV.
• Never operate on excessively rough,
slippery or loose terrain until you have
learned and practiced the skills necessary
to control the ATV on such terrain.Always
be especially cautious on these types of
terrain.
• Always follow proper procedures for
turning as described in this manual. Practice
turning at low speeds before attempting
to turn at faster speeds. Do not turn at
excessive speeds.
• Never operate that ATV on hills too
steep for the ATV or for your abilities.
Practice on smaller hills before attempting
larger hills.
• Always follow proper procedures for
climbing hills as described in this manual.
Check the terrain carefully before you
start up any hill. Never climb hills with
excessively slipper or loose surfaces.
Shift you weight forward. Never open the
throttle suddenly or make sudden gear
avoid stalling, use proper gear and maintain
a steady speed when climbing a hill. If you
stall or roll backwards, follow the special
procedure for braking described in this
manual. Dismount on the uphill side or to
a side if pointed straight uphill.Turn the
ATV around and remount, following the
procedure described in this manual.
• Always check for obstacles before
operating in a new area. Never attempt to
operate over large obstacles, such as large
rocks or fallen trees.Always follow proper
procedures when operating over obstacles
as described in this manual.
• Always be careful when skidding or
sliding. Learn to safely control skidding
or sliding by practicing at low speeds and
on level, smooth terrain. On extremely
slippery surfaces, such as ice, go slowly and
be very cautious in order to reduce the
chance of skidding or sliding out of control.
• Never operate an ATV in fast owing
water or in water deeper than that
specied in this manual. Remember that
changes. Never go over the top of any hill
at high speed.
• Always follow proper procedures for
going down hills and for braking on hills
as described in this manual. Check the
terrain carefully before you start down
any hill. Shift your weight backward. Never
go down a hill at high speed.Avoid going
down a hill at an angle that would cause
the vehicle to lean sharply to one side. Go
straight down the hill where possible.
• Always follow proper procedures for
crossing the side of a hill as described in
this manual.Avoid hills with excessively
slippery or loose surfaces. Shift your
weight to the uphill side of the ATV. Never
attempt to turn the ATV around on any
hill until you have mastered the turning
technique described in this manual on level
ground.Avoid crossing the side of a steep
hill if possible.
• Always use proper procedures if you stall
or roll backwards when climbing a hill.To

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wet brakes may have reduced stopping
ability.Test your brakes after leaving water.
If necessary, apply them several times to let
friction dry out the linings.
• Always use the size and type tires
specied in this manual. Always maintain
proper tire pressure as described in this
manual.
Never modify an ATV through improper
installation or use of accessories.
• Never exceed the stated load capacity
for an ATV. Cargo should be properly
distributed and securely attached. Reduce
speed and follow instructions in this
manual for carrying cargo.Allow greater
distance for braking.
• The combined weight of the rider and any
accessories or cargo must never exceed
the vehicle’s load capacity of 285 lbs.
FOR MORE INFORMATION ABOUT
ATV SAFETY, call the Consumer Product
Safety Commission at 1-800-638-2772, SVIA
obtain, review, and follow all provincial and
municipal government acts and regulations
pertaining to owning and operating an off-
road
vehicle.
INSPECTION BEFORE RIDING
Failing to inspect the ATV before operating
could be hazardous. Failing to perform
proper maintenance could also be hazardous.
Failing to inspect and maintain your ATV
could increase the chances of an accident or
equipment damage.Always inspect your ATV
each time before riding, and make sure it is in
a safe operating
condition. Refer to the INSPECTION AND
MAINTENANCE section in this manual.
ITEMS TO CHECK
Steering Smoothness; No restriction of
movement; No play or looseness. Brakes
Proper brake lever free play; enough brake
force; Hand brake effectiveness. Proper tire
air pressure; Enough tread depth; No cracks,
rips, or other damages. Overloading could be
1-800-887-2877, or ZAP Safety Hotline
at1-800-251-4555
Beginning and inexperienced operators
should complete the certied training course
offered by SVIA (www.svia.org).They should
then regularly practice the skills learned in
the course and the operating techniques
described in the owner’s manual. For more
information about the training course,
contact an authorized ZAP ATV dealer or call
SVIA at 1-800-887-2887.
Make sure that it is legal to ride in the area
you selected. Review the local laws and make
sure you are not trespassing. Call the police if
you do not know where you can ride. Protect
your riding areas. Do not destroy plants,
trees or other vegetation. Do not litter and
do not bother wildlife.
After you have found a good place to
practice, review the control system on
your ATV before riding. Learn to nd these
controls without looking for them, because
you will not have time to look for them
when you are riding. Canadian residents must

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General Information
hazardous. Overloading could cause changes
in vehicle handling and could lead to an
accident.
Never exceed the stated load capacity for
this ATV. Refer to the ACCESSORY USE AND
VEHICLE LOADING section in this manual.
WARNING
Operating this ATV with improper
modications could be hazardous.
Improper installation of accessories or
modications to this vehicle may cause
changes in handling. In some situations,
this could lead to an accident.
Never modify this ATV through improper
installation or use of accessories.
Refer to the ACCESSORY USE AND
LOADING section in this manual.
WARNING
Operating this ATV with improper tires,
or improper tire air pressure could be
hazardous. If you use improper tires or
operate this ATV on any public street, road
or highway. In many states is it actually illegal
to operate ATVs on public streets, roads and
highways.
We recommend that you do not drive
this ATV at night.
Although the ZAP Dude is equipped with
headlights, it is recommended you restrict
your use to daylight hours. Night is dened as
the period of time 30 minutes before sunset
to 30 minutes after sunrise.
SAFETY GEAR
A DOT approved motorcycle helmet is the
most important part of your safety gear.
A DOT approved motorcycle helmet can
help prevent a serious head injury. Choose
a helmet that ts snugly. Motorcycle dealers
can help in selecting a good quality
helmet which ts properly. You should wear
eye protection when you ride. If a rock or a
branch hits your eyes, you could be severely
injured.Wear goggles or a face shield.Wear
proper clothing when you ride. Proper
clothes can protect you from injury.Wear a
improper air pressure, you may lose
control of the ATV.This will cause an
accident.
Always use tires with the same size
and type specied in this user’s manual.
Always maintain proper tire air pressure
as described in the INSPECTION AND
MAINTENANCE section.
Make sure batteries are fully charged for
the intended trip or planned usage;
Never carry a passenger. The long seat
is to allow the operator to shift position
as needed during operation. It is not for
carrying passenger.
Carrying a passenger on this ATV.
Greatly reduces your ability to balance and
control this ATV. Could cause an accident,
resulting in harm to you and/or your
passenger.
Operating this ATV on public streets,
roads or highways is prohibited.
You may collide with another vehicle. Never

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good pair of gloves, strong boots that are over
the ankle, long pants, and a long sleeve shirt.
Operating without an approved motorcycle
helmet increases your chances of a severe
head injury or death in the event of an
accident. Operating without eye protection
can result in an accident and increases your
chances of a severe injury in the event of
an accident. Operating without protective
clothing increases your chances of severe
injury in the event of an accident.
Always wear an approved motorcycle helmet
that ts properly. You should also wear:
•eye protection (goggles or face shield)
•gloves
•boots
•long-sleeved shirt or jacket
•long pants
Operating this ATV after consuming
alcohol or drugs.
•Could seriously affect your judgment.
•Could cause you to react more slowly.
WARNING
Removing hands from handlebars or
feet from the footrests during operation.
Removing even one hand or foot can
reduce your ability to control the ATV
or could cause you to lose your balance
and fall off of the ATV. If you remove a
foot from the footrest, your foot or leg
may come into contact with the rear
wheels, which could injure you or cause
an accident.Always keep both hands on
the handlebars and both feet on the foot
rests of your ATV during operation.
Use extra care when operating this
ATV on unfamiliar terrain.
You can come upon hidden rocks, bumps, or
holes without enough time to react. Could
result in the ATV overturning or going out
of control. Go slowly and be extra careful
when operating on unfamiliar terrain.Always
be alert to changing terrain conditions when
operating the ATV.
•Could affect your balance and perception.
•Could result in an accident.
Never consume alcohol or drugs before or
while driving this ATV.
Operating this ATV at excessive speeds.
Increases your chances of losing control
of the ATV, which can result in an accident.
Always go at a speed that is proper for the
terrain, visibility and operating conditions, and
your experience.
Attempting wheelies, jumps, and other stunts
increases the chance of an accident, including
an overturn.
Failure to inspect the ATV before
operating.
Failure to properly maintain the ATV
increases the possibility of an accident or
equipment damage.Always inspect your ATV
each time you us it to make sure the ATV is
in safe operating condition. Always follow the
inspection and maintenance procedures and
schedules described in the owner’s manual.

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inside wheel, allowing it to skid.This allows it
to travel a shorter distance than the outside
wheel.This happens even though both wheels
are still turning at the same speed.
FOR HIGHER SPEEDS OR SHARPER
TURNS
Use the same technique that you use when
you move your body weight farther toward
the inside of the turn to maintain your
balance. Natural turning forces (which can
push the vehicle to the outside of the turn)
increase as the speed or the turn sharpness
increases.This means you must lean your
body farther into the turn as you go faster or
turn more sharply.This prevents the vehicle
from tipping over to the outside of the turn.
If your ATV starts to tip while turning, lean
your body farther into the turn while
gradually reducing the throttle and making
the turn wider, if possible.
To turn ATV, use the following
technique:
• Move your body weight forward and to
the inside of the turn.
moving could be hazardous.The front wheels
could lock causing a skid and an accident.
Apply parking brake only after ATV has come
to a complete stop.
WARNING
Turning improperly. ATV could go
out of control, causing a collision or
overturn.
Always follow proper procedures for
turning as described in the owner’s
manual. Practice turning at low speeds
before attempting to turn at faster
speeds. Do not turn at excessive speed.
To turn the ATV, the rider must use the
proper technique. Because this vehicle has a
solid rear axle, both rear wheels always turn
at the same speed.This means that if the rear
wheels are getting equal traction, the vehicle
will tend to move straight ahead.This is
because the rear wheels will travel the same
distance. For the vehicle to turn, the outside
rear wheel must travel a longer distance that
the inside rear wheel.To make this happen,
the rider must create less traction for the
STARTING THE MOTOR
Before attempting to start the motor, make
sure you are completely familiar with all
operational aspects of this ATV.
Activating the throttle suddenly could be
hazardous.The front wheels could leave the
ground and cause loss of control of the
ATV.Always open the throttle gradually when
accelerating
Braking while turning the ATV could be
hazardous.
Use of the brake when turning could cause
the ATV to slide or roll over. Use the brake
to slow down before you begin to turn.
Braking hard on slippery surfaces could be
hazardous.
The ATV could skid and go out of control if
you brake too hard.
Apply the brakes lightly and carefully on
slippery surfaces
Operating the parking brake when the ATV is

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• Turn the handlebar while looking in the
direction of the turn.
FOR HIGHER SPEEDS OR SHARPER
TURNS
Use the same technique that you use when
you move your body weight farther toward
the inside of the turn to maintain your
balance. Natural turning forces (which can
push the vehicle to the outside of the turn)
increase as the speed or the turn sharpness
increases.This means you must lean your
body farther into the turn as you go faster or
turn more sharply.This prevents the vehicle
from tipping over to the outside of the turn.
If your ATV starts to tip while turning, lean
your body farther into the turn while
gradually reducing the throttle and making
the turn wider, if possible.
Operating on Hills - Operating on
excessively steep hills.
The vehicle can overturn more easily on
extremely steep hills than
on level surfaces or small hills. Never operate
the ATV on hills too steep for the ATV or
for your abilities. Practice on smaller hills
before attempting larger hills. Climbing hills
improperly could cause loss of control or
cause ATV to overturn.Always follow the
proper procedures for climbing hills as
described in this owner’s manual. Always
check the terrain carefully before you start
up any hill.
Never climb hills with excessively slippery or
loose surfaces.
Shift your weight forward. Never open
the throttle suddenly or make sudden gear
changes. The ATV could ip over backwards.
Never go over the top of any hill at a high
speed.An obstacle, a sharp drop, or another
vehicle or person could be on the other side
of the hill.
To climb a hill with the ATV, follow these
directions:
1. Speed up and maintain a steady speed
before reaching the top of the hill. Remember
that you must ride at a steady speed all the
way to the top of the hill.
2. Shift your body forward by sliding forward
on the seat. Lean slightly forward. For steep
hills, stand on thefootrests and lean forward.
3. Maintain a steady speed while climbing the hill.
4. Slow down gradually when you reach the
top of the hill.
WARNING
Going down a hill improperly could
cause loss of control or cause ATV
to overturn.Always follow proper
procedures for going down hills as
described in the owners manual.
NOTE:
A special technique is required when
braking as you go down a hill.Always
check the terrain carefully before you
start down any hill.
Shift your weight backward. Never go
down a hill at high speed.
Avoid going down a hill at an angle that
would cause the vehicle to lean sharply
to one side. Go straight down the hill
where possible.

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regain traction unexpectedly, which may
cause the ATV to overturn. Learn to safely
control skidding or sliding by practicing at
low speeds and on level, smooth terrain.
On extremely slippery surfaces, such as ice,
go slowly and be very cautious in order to
reduce the chance of skidding or sliding out
of control.
SKIDDING OR SLIDING
You may experience skidding or sliding when
you are not braking.You may be able to
overcome it by using the techniques listed
below.
If your front wheel skids, gain front wheel
traction by reducing the throttle opening and
leaning your body slightly forward.
If your rear wheel skids:
If space permits, steer in the direction of
the skid. Shift your body away from the skid
slightly.Avoid using the throttle or brakes
until you regain directional control of the
vehicle.
in a new area, check for obstacles. Never
attempt to ride over large obstacles, such as
large rocks or fallen trees.When you go over
obstacles, always follow proper procedures as
described in the owner’s manual.
If you come to an obstacle that you cannot
avoid, you may be able to cross over it by
using the following procedure.
1. If the obstacle is in front of you,
approach at walking speed.
2. Rise up slightly on the footrests.
3. Pull up on the handlebar and apply a
little throttle as the front wheels reach the
obstacle.
4. Lean forward and release the throttle
after the front wheels are over the
obstacle.
Remember that some obstacles are too
high for your ATV or for your abilities. If you
are not sure that you can safely cross over
an obstacle, back up and ride around the
obstacle.
Skidding or sliding improperly could results
in loss of control of this ATV.You may also
To ride down a hill with the ATV, follow the
instructions below.
1. Check the terrain carefully for any
obstacles before you go down the hill.
2. Point the ATV straight down the hill.
3.Transfer your body to the rear by sliding
back on the seat.
4. Ride down the hill slowly with the
throttle released.
5.Apply the brake to control the speed.
6.Avoid going down a hill at an angle that
would cause the vehicle to lean sharply
to one side. Go straight down the hill if
possible.
Improperly crossing hills or turning on
hills could cause loss of control or cause
ATV to overturn. Never attempt to turn
the ATV around on any hill until you have
mastered the turning technique as described
in the owner’s manual on level ground. Be
very careful when turning on any hill.Avoid
crossing the side of a steep hill.
Improperly operating over obstacles could
cause loss of control or a collision. Could
cause the ATV to overturn. Before operating

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RIDING THROUGH WATER
You can ride the ATV through shallow water.
Make sure it is not more than 4 inches deep
and is not moving fast. Choose a good place
to cross before you ride through the water.
Look for a spot where the banks are gently
sloped on both sides and the bottom of the
stream is hard. If you are unfamiliar with the
area, park the ATV and inspect the stream
rst to nd a suitable spot for crossing. When
crossing, operate the ATV at a slow, steady
speed. Be careful not to
amage banks when crossing.
Operating the ATV in water, sand, or mud
causes rapid brake wear. Excessive brake
wear could cause the brakes to be less
effective.After repeated operation of the
ATV in these conditions, bring it to your
authorized service center to have the brakes
inspected and cleaned.
RIDING IN COLD WEATHER
Pre-ride Inspection
Check that the throttle and all control levers
move freely. Make sure that the footrests are
free of ice or snow.
Move the ATV forward and backward to
check that the wheels roll freely. If you
cannot move the ATV, the tires may be frozen
to the ground, or the brakes may be frozen
to the wheels. If the tires are frozen to the
ground, pour warm water around them to
melt the ice. If the brakes are frozen, bring
the ATV to a warmer area to thaw out the
brakes.After the motor has been started,
check the brakes. Do this inspection on level
ground and do not exceed the walking speed.
Be sure to check the operation of both front
and rear brakes. If the brakes do not work
adequately, stop riding the ATV. Bring the
ATV to a warmer area to allow the brakes
to thaw out.After the brakes thaw, dry them
by applying them several times before riding.
If the brakes do not regain full stopping
power, ask your authorized service center
to check them before you continue riding
your ATV.Water that enters the brakes may
freeze after you park your ATV.The frozen
water can prevent wheels from turning or
the brakes from working.After riding through
water, mud, snow or slush, it is important
to dry the brakes before parking the ATV.
To dry the brakes, apply them several times
while riding slowly. Before your next ride, be
sure to do a Pre-ride inspection as described
earlier in this section.
WARNING
Operating the ATV without a properly
functioning brake system could be
hazardous.Wet or frozen brakes will
increase stopping distance.This will
increase your chance of having an
accident. Be sure to inspect the brakes
before riding the vehicle in cold weather
as described above.
CAUTION
Using motor power to free up frozen
wheels could damage your ATV. Severe
damage to the drive train may occur if
you use motor power to free frozen
wheels. Before riding, manually move
the ATV forward and backward to make
certain that all wheels roll freely.

2010 Owner and Operator’s Manual
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fall into the cold water. Check with local
authorities to verify the thickness of the
ice and areas to avoid.
WARNING
Failing to use extra care when operating
on slippery surfaces such as hard-packed
snow and ice could be hazardous. Failing
to use extra care could cause loss of
traction or loss of vehicle control.This
could result in an accident, including an
overturn. Do not operate on slippery
surfaces until you have learned and
practiced the skills necessary to control
the ATV on such terrain.Always use
extra care on slippery surfaces.Avoid
riding on snow or ice covered hills
whenever possible.
Practice riding your ATV in an open
snow or ice covered area, at slow
speeds, before heading out on snow- or
ice-covered trails. Learn how your ATV
responds to steering and braking on the
type of terrain you will encounter on
your ride.Your eyes may be sensitive to
that if you do any cold-weather riding, that
you familiarize yourself with the symptoms,
treatment, and prevention of hypothermia.
Information is available at libraries and
through government agencies. Plan your
winter rides with safety and comfort in mind.
Dress for the worst conditions you might
encounter. Be prepared for bad weather
and ATV breakdowns.Wear warm, water-
resistant clothing such as thermal underwear,
snowmobile suits, lined gloves, lined boots,
and wool socks.
Riding on snow-covered terrain, even with
care, could be hazardous. Snow may cover
rocks, holes, ice or other hazards that can
cause loss of control. Severe injury or death
could occur if you lose control of the ATV.
Go slowly and be careful when riding on
snow-covered terrain.Always be alert to
changing terrain conditions.
WARNING
Riding on a frozen lake or river could be
hazardous. Serious injury or death could
occur if the ice breaks and you could
Operating your ATV in cold weather
without proper clothing could be
hazardous. Continued exposure in the
cold weather could lead to Hypothermia.
Hypothermia is a condition where your
body’s inner temperature drops low enough
to cause injury or death.Always dress for
the worst weather conditions you might
encounter. Be prepared for bad weather and
ATV breakdowns
Riding in cold weather can be hazardous.At
a temperature of 10°F, the wind chill created
by going just 10 mph makes you as cold as
if you were standing still at a temperature
of -9°F. At this temperature, exposed esh
will freeze in just a few minutes. Continued
exposure in the cold weather could lead to
hypothermia. Hypothermia occurs when your
body’s inner temperature drops. Symptoms
include numbness in the extremities (hands,
feet, arms, and legs), and shivering. Damp
clothing contributes to hypothermia because
cold water on your skin will drain heat from
your body’s core. We strongly recommend

2010 Owner and Operator’s Manual
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100 % ELECTRIC RANCH-HAND ATV
sunlight when you ride over snow or
ice on a bright, sunny day. Snow and ice
reects more light into your eyes than
dirt or grass.Tinted eye protection will
reduce the amount of light reaching
your eyes.
Operating this ATV with improper
modications could be hazardous.
Improper installation of accessories or
modications of the vehicle may cause
changes in handling which could lead to an
accident.
Never modify the ATV with improper
installation or use of improper
accessories.All parts and accessories added
to the ATV should be genuine parts or
their equivalent designed for use on this
ATV. Install and use them according to
their instructions. If you have any questions,
contact your dealer.
There are many types of accessories for sale.
However, we cannot have direct control over
their quality or suitability.We cannot test
each accessory that is available. If you add
the wrong accessories or misuse the vehicle
with some accessories installed, it can make
the ATV unsafe to ride. Be cautious when
choosing and installing accessories to your
vehicle.Your dealer may be able to help you
choose accessories and install them correctly.
The guidelines below should help you to
decide how to equip your ATV and how to
use it correctly when you use accessories.
Accessory Use andVehicle Loading
Guidelines
1.The weight of the rider must never
exceed the vehicle’s load capacity of 285
lbs.
2. Check accessory mounting brackets
and other attachments to make sure they
provide a rigid non-movable mount.
3.Accessories added to the handlebar of
the ATV should be as light as possible.The
extra weight would cause the vehicle to be
harder to steer.
4. Do not add accessories or cargo
which interferes with controls or other
equipment.
5. Do not carry heavy or bulky cargo
beyond the ATV’s rated capability.
6. Distribute cargo weight evenly between
the front and rear racks of the ATV. Locate
cargo weight as close to the center of each
rack if possible.
7. Secure your load well. Shifting weight
can affect your ability to handle the vehicle
safely.
8. Ride at slow speeds and avoid hills when
carrying cargo. Carrying
loads would affect the stability and handling
of your ATV.
9.Allow enough stopping distance. Stopping
distance increases if you carry loads. Use
motor braking as much as possible.
Improper maintenance or failing to
perform recommended maintenance could
be hazardous. If you perform improper
maintenance or do not maintain your ATV
you may have an accident. Keep your ATV
in good condition.Ask your authorized
service center or a qualied mechanic
to do major maintenance work.You may
perform maintenance items by referring
to the instructions in this section if you
have mechanical experience. If you are not
sure how to do the maintenance ask your

2010 Owner and Operator’s Manual
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100 % ELECTRIC RANCH-HAND ATV
I=Inspect and clean, adjust, lubricate or
replace, if necessary.
C=Clean
R=Replace
T=Tighten
authorized service center or call ZAP.
If you use your ATV under severe conditions,
it will need maintenance more often than
shown in the chart. Operating your ATV
under severe conditions causes more wear
on your ATV. Severe conditions include
operating under frequent full throttle, or
in dusty, wet, sandy, or muddy areas.These
conditions could cause the ATV to wear
more quickly. Perform maintenance more
often than shown in the chart. If you have any
questions regarding maintenance intervals,
consult your authorized service center or
call ZAP.
It is very important to inspect and maintain
your ATV regularly. Follow the guidelines in
the chart.The intervals between periodic
services in months are shown.At the end
of each interval be sure to perform the
maintenance listed.
Item Initial (See chart)
1 Month
20hrs
3 Months
50 hrs
6 Months
100 hrs
Brake Hose and Joints I
Drive Chain I
Brakes I
Wheels I
Wheel Bearings I
Brake Caliper Linings I
Front and Rear Suspension I
Sterring System I
Steering Shaft Lubrication
(use Li Grease)
C
Fittings and Fasteners T

2010 Owner and Operator’s Manual
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100 % ELECTRIC RANCH-HAND ATV
BATTERY REPLACEMENT
The following procedure can be dangerous
and should be performed with the utmost
care and attention.Wear protective eyewear,
rubber gloves, and have water available
should electrolyte come in contact with skin
or eyes.
KEEP ALL CHILDREN AWAY FROM
THE AREA WHILETHIS PROCEDURE
IS BEING PERFORMED. POISON –
CAUSES SEVERE BURNS
Contains sulfuric acid.Avoid contact with
skin, eyes, or clothing To prevent accidents,
rinse empty container with water.
ANTIDOTE:
External – ush with water
Internal – Call physician immediately. Drink
large quantities of water or milk. Follow with
milk of magnesia, beaten eggs or vegetable.
Eyes – Flush with water for 15 minutes and
get prompt medical attention.
KEEP OUT OF REACH OF
CHILDREN.
DO NOT open sealed caps to add water to
battery.
• Always wear safety glasses and charge in a
ventilated area.
• If battery gets hot to the touch,
discontinue charging and allow
battery to cool down.
• Do not use fast charging unless it is an
emergency.
• At the beginning or end of charging, turn
off the charger rst, in
order to prevent electric spark and
explosion.
• Charge in a well ventilated area.
• DO NOT smoke around batteries and
keep away from open ame.
To avoid possibility of explosion, always
connect battery cable in
the order specied: RED rst; BLACK last. An
exploding battery can cause serious injury or
death.
• Batteries contain sulfuric acid.
• Always shield eyes with protective eye-
wear when working around
battery acid.
• Battery acid is poisonous and can cause
severe burns.
• DO NOT smoke around batteries and
keep away from open ame.
Remove old battery(s). Mark which cable is
connected to the positive terminal (+) and
which cable is connected to the negative (-)
terminal.
• Clean cable connectors with wire brush
or sandpaper to remove
oxidation.
• After charging, install new battery. Put
dielectric grease on the battery terminals
to avoid corrosion. Connect cables to the
proper terminals. Positive (+) red cable to
positive (+) terminal and negative (-) cable
to negative (-) terminal .
• Positive (+) cable is red .Negative cable
is black. CONNECT NEGATIVE CABLE
LAST.
Throttle lever adjustment
Operating the vehicle with an inadequate
throttle lever free distance could be
hazardous. Inadequate throttle lever free