Zte ZXC10 CBTS O1 User manual

ZXC10 CBTS O1
CDMA2000 Outdoor Compact BTS - O1
Installation Manual
ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: [phone] 800-9830-9830
Fax: [phone]
URL: http://support.zte.com.cn
E-mail: [e-mail]

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Revision History
Date Revision No. Serial No. Description
04/18/2006 R1.XX S.N (sjzlyyyyxxxx) CDMA2000 Outdoor Compact BTS- O1 - English Contents

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Contents
About this Manual .....................................................................................xi
Purpose of this Manual ........................................................................................... xi
Typographical Conventions ..................................................................................... xi
Mouse Operation Conventions.................................................................................xii
Safety Signs......................................................................................................... xiii
How to Get in Touch .............................................................................................xiv
Customer Support ................................................................................................................xiv
Documentation Support........................................................................................................ xiv
Chapter 1 ...................................................................................... 15
Installation Preparation.......................................................................... 15
Hardware Installation Flow .................................................................................... 16
CBTS O1 Installation Precautions ........................................................................... 17
Environment Inspections ....................................................................................... 17
Installation Location Specifications ......................................................................................... 17
Temperature and Humidity Range.......................................................................................... 17
Power Supply Requirements .................................................................................................. 18
Power Consumption Requirements.........................................................................................18
Electromagnetic Radiation Protection ...................................................................................... 19
Antenna Feeder System Requirements................................................................................... 19
Other Requirements ..............................................................................................................19
Tool and Meter List for Installation.......................................................................... 20
Technical Documentation Preparation ..................................................................... 22
Project Commissioning Documents ........................................................................................ 22
Acceptance Reports ...............................................................................................................22
Reference Documents ........................................................................................................... 22
Chapter 2 ...................................................................................... 23
Unpacking and Handover........................................................................ 23
Checking Equipment List ....................................................................................... 24
Unpacking Wooden Box ........................................................................................ 25
Wooden Box Structure...........................................................................................................25
Unpacking Procedure.............................................................................................................25
Checking Cabinet ..................................................................................................................26

Unpacking Carton ................................................................................................. 26
Carton Structure ...................................................................................................................26
Unpacking Procedure.............................................................................................................26
Unpacking Precautions...........................................................................................................27
Checking Boards ...................................................................................................................27
Acceptance and Handover ..................................................................................... 27
Chapter 3 ...................................................................................... 29
Cabinet Installation................................................................................. 29
Cabinet Structure ................................................................................................. 30
Cabinet Installation Precautions.............................................................................................. 32
Ground Installation Mode ...................................................................................... 32
Ground Installation Mode Flow ............................................................................................... 33
Cabinet Accessories Installation ............................................................................. 39
Heat Exchanger..................................................................................................................... 39
Shutter .................................................................................................................................40
Power Subrack ......................................................................................................................41
Windshield Cover Board.........................................................................................................42
Chapter 4 ...................................................................................... 45
Cable Installation .................................................................................... 45
Power and Grounding Cables ................................................................................. 46
Power Cable Installation ........................................................................................ 46
External Cable Installation ..................................................................................... 48
Antenna Feeder RF Cable....................................................................................................... 50
Battery Cables.......................................................................................................................51
Optical Cable & Microwave Intermediate Frequency Cable ....................................................... 51
E1/T1 Cable ..........................................................................................................................52
Cable Installation Requirements ............................................................................................. 53
Chapter 5 ...................................................................................... 55
Main Antenna Feeder System Installation ............................................. 55
Main Antenna Feeder System Installation ............................................................... 56
Antenna Installation Preparation ............................................................................................ 56
Antenna Installation Precautions ............................................................................................ 56
Main Antenna Feeder System Structure.................................................................................. 56
Antennas Types ....................................................................................................................58
Super Flexible Jumper ...........................................................................................................58
Main Feeder Cable.................................................................................................................59
Grounding Kit........................................................................................................................ 59
Lightning Arrester..................................................................................................................60
Antenna Feeder System Connectors....................................................................................... 61

Antenna Installation Technical Parameters.............................................................................. 63
Antenna Installation Flow Chart.............................................................................................. 64
Selecting Installation Position .................................................................................................64
Moving and Hoisting Antenna................................................................................................. 64
Uni-Directional Antenna Installation........................................................................................ 66
Omni-Directional Antenna Installation .................................................................................... 70
Main Feeder Installation......................................................................................................... 71
Antenna Jumpers Installation .................................................................................................72
Feeder Cable Installation........................................................................................................ 73
Lightning Arrester Installation ................................................................................................75
Grounding Kit Installation ......................................................................................................77
Cabinet Jumper Installation....................................................................................................79
Testing Antenna Feeder System.............................................................................................79
Waterproofing Connectors ..................................................................................................... 80
Chapter 6 ...................................................................................... 81
GPS Antenna Feeder System Installation .............................................. 81
GPS Antenna Feeder System Structure................................................................... 82
Installation Position and Requirements ................................................................... 83
Installation Requirements ......................................................................................................84
Lightning Protection Requirements ......................................................................................... 85
NJ-9 Connector Preparation ................................................................................... 85
NJ-9 Connector ..................................................................................................................... 85
Connector Preparation Procedure ........................................................................................... 86
GPS Connector Installation Check .......................................................................................... 91
Chapter 7 ...................................................................................... 93
Board Installation ................................................................................... 93
Installation Flow Chart .......................................................................................... 94
Installation Procedure and Precautions ................................................................... 95
Installation Precautions..........................................................................................................95
CBTS O1 Board Slot ..............................................................................................................95
RFS Board Installation ...........................................................................................................96
BDS Board Installation........................................................................................................... 96
Chapter 8 ...................................................................................... 99
Hardware Installation Check .................................................................. 99
Cabinet Installation Check ................................................................................... 100
Cabling Rack Installation Check ........................................................................... 100
Cable Installation Check ...................................................................................... 101
Power and Grounding Cables ............................................................................................... 101
Trunk and RF Cables ........................................................................................................... 102

Board and Sensor Installation Check .................................................................... 102
Antenna and GPS Feeder System Installation Check .............................................. 103
1/2” Indoor Jumper ............................................................................................................. 103
Lightning arrester ................................................................................................................ 103
Main GPS Feeder ................................................................................................................. 103
Three – Way Feeder Clamp.................................................................................................. 104
1/2” Outdoor Jumper........................................................................................................... 104
Antenna.............................................................................................................................. 105
Feeder SWR........................................................................................................................ 105
Environment Check............................................................................................. 106
Chapter 9 .................................................................................... 107
Power On and Off Mechanism .............................................................. 107
Power Supply Inspection ..................................................................................... 108
Precautions ........................................................................................................ 108
Power-on Procedure............................................................................................ 108
Power-off Procedure............................................................................................ 109
Appendix A ................................................................................. 111
Packing, Storage and Transportation................................................... 111
Packaging .......................................................................................................... 112
Cabinet packing .................................................................................................................. 112
Cabinet Packing Procedure................................................................................................... 113
Board Packing ..................................................................................................................... 115
Board packing procedure ..................................................................................................... 115
Base Packing....................................................................................................................... 118
Engineering Materials Packing .............................................................................................. 118
Transportation.................................................................................................... 119
Storage ............................................................................................................. 119
Appendix B ................................................................................. 121
SiteMaster Usage................................................................................... 121
Frequency Range Selection.................................................................................. 122
SiteMaster Check................................................................................................ 122
Feeder Input Parameters..................................................................................... 122
Tester Installation ............................................................................................... 123
Measuring SWR .................................................................................................. 123
Measuring DTF ................................................................................................... 124
Acronyms ................................................................................... 125
Figures........................................................................................ 127

Tables ......................................................................................... 129
Index .......................................................................................... 131

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Confidential and Proprietary Information of ZTE CORPORATION xi
About this Manual
Purpose of this Manual
This manual describes ZXC10 Outdoor Compact Base Transceiver Station
O1 hardware installation.
Typographical Conventions
ZTE documents employ the following typographical conventions.
TABLE 1-TYPOGRAPHICAL CONVENTIONS
Typeface Meaning
Italics References to other guides and documents.
“Quotes” Links on screens.
Bold Menus, menu options, input fields, radio button names, check
boxes, drop-down lists, dialog box names, window names
Bold, with first
letter capitalized
Keys on the keyboard and buttons on screens
Constant width Text that you type, program code, files and directory names,
and function names
[ ] Optional parameters
{ } Mandatory parameters
| Select one of the parameters that are delimited by it
Note: Provides additional information about a certain topic.
Checkpoint: Indicates that a particular step needs to be checked
before proceeding further.
Tip: Indicates a suggestion or hint to make things easier or
more productive for the reader.

ZXC10 CBTS O1 Hardware Installation Manual
xii Confidential and Proprietary Information of ZTE CORPORATION
Mouse Operation Conventions
TABLE 2-MOUSE OPERATION CONVENTIONS
Typeface Meaning
Click Refers to clicking the primary mouse button (usually the left
mouse button) once.
Double-click Refers to quickly clicking the primary mouse button (usually the
left mouse button) twice.
Right-click Refers to clicking the secondary mouse button (usually the right
mouse button) once.
Drag Refers to pressing and holding a mouse button and moving the
mouse.

About this Manual
Confidential and Proprietary Information of ZTE CORPORATION xiii
Safety Signs
TABLE 3-SAFETY SIGNS
Safety Signs Meaning
Danger: Indicates an imminently hazardous situation, which if
not avoided, will result in death or serious injury. This signal
word should be limited to only extreme situations.
Warning: Indicates a potentially hazardous situation, which if
not avoided, could result in death or serious injury.
Caution: Indicates a potentially hazardous situation, which if not
avoided, could result in minor or moderate injury. It may also
be used to alert against unsafe practices.
Note: Indicates a potentially hazardous situation, which if not
avoided, could result in injuries, equipment damage or
interruption of services.
Erosion: Beware of erosion.
Electric shock: There is a risk of electric shock.
Electrostatic: The device may be sensitive to static electricity.
Microwave: Beware of strong electromagnetic field.
Laser: Beware of strong laser beam.
No flammables: No flammables can be stored.
No touching: Do not touch.
No smoking: Smoking is forbidden.

ZXC10 CBTS O1 Hardware Installation Manual
xiv Confidential and Proprietary Information of ZTE CORPORATION
How to Get in Touch
The following section provides information on how to obtain support for
the documentation and the software.
Customer Support
If you have problems, questions, comments, or suggestions regarding
your product, contact us by e-mail at [email protected]. You can also
call our customer support center at (86) 755 26771900 and (86) 800-
9830-9830.
Documentation Support
ZTE welcomes your comments and suggestions on the quality and
usefulness of this document. For further questions, comments, or
suggestions on the documentation, you can contact us by e-mail at
[email protected]; or you can fax your comments and suggestions to (86)
755 26772236. You can also explore our website at
http://support.zte.com.cn, which contains various interesting subjects like
documentation, knowledge base, forum and service request.
FCC STATEMENT
Before using this CDMA ZXC10 CBTS I28A and CBTS I219, read this
important RF energy awareness and control information and operational
instructions to ensure compliance with the FCC RF exposure guidelines.
NOTICE: Working with the equipment while in operation, may expose the
technician to RF electromagnetic fields that exceed FCC rules for human
exposure. Visit the FCC website at www.fcc.gov/oet/rfsafety to learn more
about the effects of exposure to RF electromagnetic fields.
Changes or modifications to this unit not expressly approved by the party
responsible for compliance will void the user’s authority to operate the
equipment. Any change to the equipment will void FCC grant.
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to the FCC Rules. This equipment
generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation.

Confidential and Proprietary Information of ZTE CORPORATION 15
Chapter 1
Installation Preparation
This chapter describes:
Hardware installation flow
CBTS O1 installation precautions
Environment inspections
Installation location specifications
Temperature and humidity requirements
Power supply requirements
Power consumption requirements
Electromagnetic radiation protection
Antenna feeder system requirements
Other requirements
Tool and meter list for installation
Technical documentation preparation
Project commissioning documents
Acceptance reports
Reference documents

ZXC10 CBTS O1 Hardware Installation Manual
16 Confidential and Proprietary Information of ZTE CORPORATION
Hardware Installation Flow
Figure 1 shows ZXC10 Compact BTS (CBTS O1) hardware installation flow.
FIGURE 1-HARDWARE INSTALLATION FLOW

Chapter 1 - Installation Preparation
Confidential and Proprietary Information of ZTE CORPORATION 17
CBTS O1 Installation Precautions
Take following precautions during CBTS O1 installation.
Avoid hot swap during board installation.
Never install antenna feeder system in case of lightning.
Check that lightening arresters are in proper contact. Replace damaged
arresters immediately.
Wear antistatic wrist strap during installation.
Only qualified person should do installation.
Follow specific manual provided by ZTE for installation.
Environment Inspections
Before installation, the operator should finalize and prepare installation
location, arrange power supply and grounding cables, and provide
necessary facilities for installation.
Installation Location Specifications
Installation location must fulfill the engineering requirements. Table 4 lists
equipment room basic requirements.
TABLE 4-INSTALLATION LOCATION SPECIFICATIONS
Item Requirements
Grounding Install lightning arrester and proper grounding equipment to avoid any
damage due to short circuits
Temperature and Humidity Range
Table 5 shows CBTS O1 temperature and humidity range.
TABLE 5-TEMPERATURE AND HUMIDITY RANGE
Item Working range Recommended range
Temperature -40 °C ~ +55 °C +15 °C ~ +35 °C
Humidity 5% RH ~ 98% RH 40% RH ~ 60% RH

ZXC10 CBTS O1 Hardware Installation Manual
18 Confidential and Proprietary Information of ZTE CORPORATION
Power Supply Requirements
Table 6 and Table 7 illustrate ZXC10 CBTS O1 power supply and power
consumption requirements respectively.
TABLE 6-POWER SUPPLY INDICES
Indices Name Index Requirements
Power system
range -48 V power supply in range of -43.2 V ~ -56.5 V
Power noise level Satisfies Ministry of Post and Telecom technical
specifications
DC power
supply
Power protection Includes Over-voltage/Over-current protection and
indication
220 V power supply in range of 130 V ~ 300 V
Power system
range 110 V power supply in range of 90 V ~ 140 V
Not included now, but under consider for future
Power noise level Satisfies Ministry of Post and Telecom technical
specifications
Power protection Includes Over-voltage/Over-current protection and
indication
AC power
supply
Frequency range Supports frequency range from 45 Hz ~ 65 Hz.
Recommended frequency is 50 Hz.
Note:
DC power is supplied with battery group (UPS). There is no direct DC supply.
Power Consumption Requirements
TABLE 7-POWER CONSUMPTION REQUIREMENTS
System Description Power consumption （W）Remarks
Main equipment with full
configuration
2000 Power amplifier’s power
consumption is 60 W
Heater 2400
Total 4400
Note:
To configure a storage battery group, calculate corresponding power
consumption according to storage battery group capability. It is recommended to
configure 200 AH or 400 AH storage battery group. Former can supply power
continuously for 4 hours, and latter can supply 8 hours. During charging, 400 AH
storage battery group power consumption is about 2000W.

Chapter 1 - Installation Preparation
Confidential and Proprietary Information of ZTE CORPORATION 19
Electromagnetic Radiation Protection
Ensure following Electromagnetic Radiation Protection Requirements. Table
8 shows electromagnetic radiation protection requirements.
TABLE 8-RADIATION PROTECTION REQUIREMENTS
Item Requirements
Public exposure In 24 hours of a day, average value of electromagnetic power density
(in six consecutive minutes) < 0.4 W/m2(30 MHz ~ 3000 MHz)
Professional
radiation
In 8 hours of a day, average value of electromagnetic power density (in
six consecutive minutes) < 2 W/m2(30 MHz ~ 3000 MHz)
Antenna Feeder System Requirements
Check whether following items comply with CBTS O1 requirements and
project design.
Height and dimensions of feeder window
Height, weight bearing and grounding of outdoor cable rack
Height, weight bearing and grounding of indoor cable rack
Height, diameter, weight bearing, wind resisting, grounding, lightning
protection, and direction of antenna installation pole of building BS
Height, diameter, weight bearing, wind resisting, grounding, lightning
protection, and direction of antenna installation pole of iron tower BS
Other Requirements
According to contract, check whether following requirements are fulfilled:
Cables for external power supply and cabinet are available
E1 cable connecting CBTS O1 and BSC is present
Fire extinguisher is available
CBTS O1 cabinet mechanical intensity meets the requirement of ETSI
300 019-2-4 class 4M3
Atmospheric pressure is in the range of 70 kPa ~ 106 kPa
Wind resistance should not be less than 200 km/h
Cabinet temperature variation must be less than 1°C/min
Cabinet must be resistant to all atmospheric conditions like: rain, dust,
moisture. It must comply with IP protection level of IP55
CBTS O1 does not have internal transmission equipments such as SDH
equipments and microwave equipments which must be supplied
according requirements

ZXC10 CBTS O1 Hardware Installation Manual
20 Confidential and Proprietary Information of ZTE CORPORATION
Tool and Meter List for Installation
Table 9 shows tools and meters list required during installation.
TABLE 9-TOOL AND METER LIST
Category Name
Special-purpose tools
One feeder connector knife
One wire stripper for 75 Ωcoaxial cables
One crimping pliers for 75 Ωcoaxial cables
One multi-functional crimping pliers
One multimeter
One SiteMaster VSWR tester
Earth resistance tester
Concrete drilling tools
One electric percussion drill
Auxiliary and sample bits
One vacuum cleaner
Power socket (two-phase and three-phase socket, with current
capacity greater than 15 A)
General-purpose tools
Cross screwdrivers (4”, 6” and 8” each)
Flathead screwdrivers (4”, 6” and 8” each)
Adjustable wrenches (6’, 8’, 10’ and 12’)
Dual-purpose spanners (17” and 19” each)
One set of socket wrench
11.02 lb (5 kg) nail hammer
One 300 W iron
One 40 W iron
Solder wires
Measurement tools
One 50 m tape measure
One 5 m steel tape
One 400 mm level bar
One angle meter
One compass
Plumb
Protection tools
Antistatic wrist strap
Safety helmet
Pair of gloves