101 Sampling Solutions 2100R Manual

Model
2100R
Drill
Operation, Maintenance & Spare
Parts Manual
SERIAL No: 2100R/0810/125

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OPERATION, MAINTENANCE
AND SPARE PARTS MANUAL
FOR THE
MODEL 2100R DRILL
SUPPLIER: 101 SAMPLING SOLUTIONS PTY LTD
UNIT 8 / 9 AMBITIOUS LINK
BIBRA LAKE
WESTERN AUSTRALIA 6163
PHONE: [phone]
EMAIL: [e-mail]
EQUIPMENT MODEL NO: 2100R DRILL
EQUIPMENT SERIAL NO: 2100R/0810/125 REVISED
DATE: FEBRARY 2020
To order copies of this manual please quote: 125-0810

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Contents
SECTION 1 - OPERATION & MAINTENANCE .................................................................................................. 6
1.1 INTRODUCTION (Rev 02-10/18) .................................................................................................................... 6
CAUTION ............................................................................................................................................... 6
1.2 DRILL RIG SAFETY AUDIT CHECKLIST (Rev 02-10/18) ................................................................... 7
1.3 SPECIFICATIONS ................................................................................................................................... 11
1.4 SYSTEM DESCRIPTION ........................................................................................................................ 11
OPERATORS’ CONTROLS (See fig (1) ................................................................................................... 11
1.5 LUBRICATION ........................................................................................................................................ 13
1.6 DRILL SET UP ........................................................................................................................................... 5
SECTION 2 – SPARE PARTS .................................................................................................................................. 8
2.1 HOW TO ORDER SPARE PARTS ............................................................................................................ 8
60mm HOLLOW SPINDLE GEARBOX P/N GBX28429 .......................................................................... 10
2100R – 3.3m TOWER & CRADLE ARRANGEMENT ............................................................................. 12
2100 TRAVELLING FRAME .................................................................................................................. 14
WATER SWIVEL ................................................................................................................................... 15
APPENDIX
AS71 INJECTION PUMP
AIR CONTROL VALVE
RADIO CONTROL INSTRUCTIONS

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SECTION 1 - OPERATION & MAINTENANCE
1.1 INTRODUCTION (Rev 02-10/18)
This manual does not purport to advise an operator on how to drill, but these
instructions are to provide the fundamental information for the safe and effective
operation of the machine. It is a basic guide to the operator who must acquire
familiarity with the drill functions and in conjunction with his companies own in-house
systems formulate safe drilling techniques.
It is the owner’s obligation to instruct all operators in safe procedures.
CAUTION
It is in the operator’s interest and safety to keep in mind the following points:
1. Read this manual and understand its contents in conjunction with your companies’
own in-house operation and safety procedures before attempting to use the drill.
2. Learn how to operate and work safely by knowing the equipment and its limitations.
3. 101 recommends that this drill have a minimum of two people on site during any
operation of the machine.
4. Do not attempt to use the machine outside the design parameters or the operators’
skills.
5. Always keep the machine in good condition.
6. DO NOT wear loose clothing or hair or torn or bulky clothing around the machine.
They may catch on the controls, rotating parts or projections causing personal injury.
7. Use additional safety equipment (helmet, boots etc) as appropriate or required.
8. DO NOT operate the machine while under the influence of medication, alcohol,
drugs or while fatigued.
9. Before commencing any operation, check that there will be no subsequent danger to
any person.
10. Ensure that all routine machine maintenance has been carried out, including visual
checks for wear, fluid levels and leaks or damage.
11. Be aware of the dangers of the rotating drill string. This machine has been
manufactured without drill rod guarding. If one has been fitted it must be used as per
your company operating procedures. Operator protection or operational procedures
to suit the drills particular usage must be put in place to protect the operator from
accidents.
12. This drill has not been designed to be moved with the tower up. It should be fully
stowed prior to moving the machine.
13. Be aware of the hot engine, exhaust and radiator fluids.
14. Be aware of the hydraulic system and high-pressure oil. Before doing any
maintenance on the hydraulic system the engine must be off and the pressure in the
system must be relieved.
15. Be aware of the surrounding environment to ensure the ensuing machine operation
will not cause any damage to personnel, other equipment or to the machine being
operated.
16. Read and understand the engine (or carrier) manufacturers manual section in this
book
17. Do not modify the machine without authorisation as it may impair the safety and
functions of the machine and void the warranty.
18. Guarding must be in place prior to commencement of any rotary operation

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The following generic safety check list is provided as a general guide as to the things
that should be checked prior to operating the drill.
1.2 DRILL RIG SAFETY AUDIT CHECKLIST (Rev 02-10/18)
TO BE EDITED TO SUIT THIS DRILLS OPERATION AND INTERNAL COMPANY
PROCEDURES
This list is by no means comprehensive but is included as a guide to allow the operator
to tailor a safety audit schedule to suit the 101 drill being used and the particular drilling
procedures being utilised.
Item Description Date Inspection results
Safety Equipment
1 First aid kit
2 Fire extinguisher
3 Personal issue equipment
4 Safety and first aid current
5 General housekeeping
6 Guarding functioning correctly
Tower
7 Pivots and locks
8 Condition of the structures
9 Condition of guide ropes/anchors
10 Rod racking for operations and storage
11 Alignment with the hole
12 Safety belts/lines
13 Emergency escape route and devices
Power Plant
14 Fuel lines/filters and oil filters
15 Guard on moving parts
16 Engine exhaust
17 Power transmission
18 Emergency engine shut down
Controls
19 Control linkages
20 Hydraulic controls
21 Hydraulic lines
22 Air controls and lines

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Hoisting Equipment
23 Cable condition and fixing
24 Sheaves and blocks
25 Wireline equipment
26 Hoists drums, brakes and mounts
27 Hook latch/clevis
28 Moving part protection
29 Pull up/pull down
Handling Equipment
30 Hoist plugs/elevators
31 Slips/clamps
32 Slings and shackles
33 Safety clamps
34 Rig tongs/wrenches
35 Casing handling
Rotating/Drilling System
36 Rotary head
37 Chuck jaws
38 Hole alignment
39 Head alignment
40 Sub body and threads for sharp edges
41 Rotating drill string guarding or protection procedures
Circulating System
42 Pressure rating of pipe and fittings
43 Pump guards
44 Hoses and safety couplings
45 Pressure relief valves
46 Swivels/seals/bearings
47 Pump gland packings
48 Air oiler bottle/system
Rig Set Up
49 Rig stability
50 Pipe rack stability
51 Steps and ladder secure and stable
52 Overhead checks

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Hand Tools
53 Pipe wrench handle and jaw condition
54 Rod, hand spanner and hammer condition
55 Cable/hoses to any power tools
56 Welder/cables and mask
Work Procedures
57 Pipe handling
58 Operators current with procedures being used
59 Rig setup/tear down
Plant and Support Vehicles
60 Road worthiness of vehicles
61 Road worthiness of trailers
62 Lighting plant
63 Air tank drains
64 Aux. cranes and accessories
65 Condition of pipe/rods
66 Condition of casing
67 Mounting of truck, tanks etc
Site
68 Access
69 Fire breaks
70 Safe fuel/oil/gas storage
71 Storage of drilling materials
72 Flood/storm protection
73 Working area clear and clean
Environment
74 Noise levels
75 Dust control
76 Rubbish disposal
77 Vegetation
78 Ground surface
79 Litter

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1.3 SPECIFICATIONS
CAPACITY
Pull out: 3000 kg
Pull down: 2400 kg
Max torque: 1200 Nm
Rotation: 120 rpm
1.4 SYSTEM DESCRIPTION
The model 2100R drill is a top drive hydraulically operated drill powered from the carrier
hydraulics. This versatile and manoeuvrable drill is designed to be mounted on an
excavator or similar carrier.
BEFORE STARTING:
1. ENSURE ANY QUICK RELEASE COUPLINGS ARE CORRECTLY FITTED.
2. MAKE CERTAIN ALL THE HYDRAULIC CONTROLS ARE IN NEUTRAL.
3. CONFIRM THE EMERGENCY STOP BUTTON IS CORRECTLY SET.
4. VERIFY THERE WILL BE NO DANGER TO ANYONE ONCE THE ENGINE
STARTS.
5. MAKE THOSE NEAR THE MACHINE AWARE YOU ARE STARTING THE
ENGINE.
6. CONFIRM GUARDING IS FUNTIONING CORECTLY
7. CHECK OVERHEAD FOR OBSTRUCTIONS.
OPERATORS’ CONTROLS (See fig (1)
A manual operators valve has the controls for operating the drill, rotation, feed travel,
injection pump, clamps and clamp rotation.
Rotation: The rotation valve has 3 positions, detente down for clockwise or drilling
operations, spring centred neutral and up for anti-clockwise or reverse. Rotation speed
is primarily set by the head rotation motor selection. For finer rotation speed, the speed
control on the hand piece should be adjusted.
Feed: This control also has three positions, up, neutral and down, but no detent.
Designed for fast retract when tripping rods in or out. It is not recommended that the
fast feed retract and the rotation be used together. As they are on the same circuit, the
oil will take the path of least resistance and neither will function to capacity while the
other valve is engaged and may cause erratic and potentially dangerous functioning of
both the feed and rotation.
Caution: When using the feed function, do not drive the head into the limit stops
of the travel, either up or down, as this will damage the hydraulics and feed
system.

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Feed direction: The feed direction valve has 3 positions, up for drilling operations,
spring centred neutral and down for lifting the drill string.
Remote Emergency Stop: (Option). To stop the drill operation, push the red button in
sharply. To reset, twist the knob.
Caution: It is recommended this is only used in a genuine emergency as stopping the
engine under full load may cause damage to the engine and drill components.
The emergency stop should be tested periodically with the engine at idle.
Normal engine stop should be done in accordance with the engine manual.
Either push in for fast slowing of the engine or twist if fine control is required
Figure 1-Drill Function
Rotation Feed
Pump
Injection Bottom
Clamp Top Clamp Rotating
Clamp
Figure 2 shows Radio Remote Control. Air Valve and Air Flow must not
be used unless the compressor is connected and operating. For more
information please refer to the manual.

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Figure 2-Radio Remote Control
Air Flow
Air Valve
Safety gate must be closed during the operation. Figure 3 and 4 show
the safety gate close and open positions. Figure 5 shows a zoomed
view of properly closed safety gate. Proximity switch is also shown in
figure 6.

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Figure 3-Safety gate closed
Figure 4-Safety gate open
Figure 5-Safety gate closed in zoomed view

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Figure 6-Proximity switch
Figure 7-Gauge pressure
In Figure 7-Gauge pressure the operating pressure must be 100 psi.
1.5 LUBRICATION
101 recommends Mobil Oil lubricants for their drills. Alternative manufacturers’
products may be used provided they are equivalent specifications.
Lubrication grades should match the climatic conditions in which the drill is operating.
Hydraulic oil: Mobil DTE16M
Engine oil: Mobil Delvac MX

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Gearbox oil: Mobil HD 85W140
Pump oil: Mobil SHC 500
Gearbox oil: Mobil HD 85W140
Pump oil: Mobil SHC 500
Chain lubrication: Mobil DTE light or WD 40/CRC spray
Grease nipples: Mobil XHP 222
All grease nipples should be given one shot of grease daily. Care should be
exercised not to over-grease the drill head. Excess grease will build up in the head
casing and destroy the lubricating and cooling properties of the oil.
Rotary head: 2 points
Bottom chain roller: 1 point
Top chain roller: 1 point
Ram chain roller block: 2 points
(Grease through holes in LH side of tower)
Head travelling frame rollers: 4 points
Foot clamp 8 points
(Please refer to the manual for more information)
The position of the grease nipples is shown on the following diagram.

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The oil level in the rotary head gearbox should be checked weekly though the
inspection point on the end of the gearbox and topped up if necessary. The oil in the
rotary head must be changed at least once a year or every 1000 hours whichever is the
shorter or more frequently if operated in dirty conditions.
101 recommends the rotary head be flushed with light oil between oil changes to
remove any sediment that has collected in the box.
The pull-down chains should be lubricated at a minimum of once a week more often if
they are in a dirty environment. If the chains are working in conditions where they are

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exposed to dirt they should be cleaned prior to lubricating. If the chains are allowed to
“dry out” they may seize on the chain roller bearings and premature failure may occur.
The chains operating the head up and down must not be allowed to go too slack and
should be adjusted at regular intervals.
1.6 DRILL SET UP
Because of the nature of the locations in which this machine is to operate it is
recommended adequate manpower is on site for safe operation. 101 recommends a
minimum of two persons operating the drill. More personal are advised if the site is
extreme, especially for set up and tear down. Adequate personal safety protection
should be worn at all times. Prior to any assembly the machine should be checked.
The drill site must be clear of any obstacles that may cause injury to personal or
prevent safe operation of the machine.
Because of the varied nature of the work the machine will perform, drilling
procedures are best formulated in house, to suit the work the machine is to do.
These would be considered outside the scope of this manual.
DRILL SET UP AND PREPARATION FOR DRILLING, (vehicle mounted)
1. Check over head for obstacles that may cause injury or damage when the mast
is raised.
2. Inspect the machine for signs of damage that may cause injury to the operator.
3. Ensure the drill is free from objects that may move during the tower raise
operation.
4. Stabilise the vehicle so it does not move during set up or the drilling operations.
5. Grease the appropriate points on the tower and head.
6. Confirm all the control handles are in the neutral position.
7. Start the engine as per carrier operating instructions.
8. After the engine is warm set the throttle to the carrier instructions for ancillary
operations.
9. If fitted level the drill with the levelling jacks:
a) Check the valve fitted to the top of the jack locking the jack is open.
b) If the ground under the jacks is not firm place sturdy wooden blocks under
the jack feet to stop the jacks from sinking into the ground.
c) Slowly operate the jacks individually until all the jacks just touch the ground.
d) Level the machine using the jack controls individually. Best stability is
achieved with the machine as low as possible, with the wheels / tracks still
touching the ground.
e) Close the valve on the individual jacks to stop the ram from creeping during
operation.
10. Slowly move the carrier hydraulic control to stand the tower up fully vertically.
11. Position the foot extension so that it is close to the ground. This is to prevent
damage to the carrier when pulling back and to keep the pull back on the drill
string straight.
12. The drill should now be ready to start drilling.

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DRILL SET DOWN, (vehicle mounted)
13. Ensure the drilling rods/tools are removed from the head.
14. Locate the head at the base of the frame.
15. Reduce the engine speed to a fast idle.
16. Slowly lower the tower onto the tower rest.
17. The tower frame should only just touch the rest and not pulled down with the
hydraulic system as this may cause the tower to bend.
18. Shut down the engine as per the operating manual using the ignition switch.

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