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ABBAKA Range Hood User manual

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RANGE HOOD INSTALLATION INSTRUCTIONS
ABBAKA Hoods Using Internal Ventilators
PLEASE READ & SAVE THESE INSTRUCTIONS
ALL HOODS MUST BE INSTALLED BY A QUALIFIED INSTALLER OR SERVICE AGENCY
WARNING - TO REDUCE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSON, OBSERVE
THE FOLLOWING:
A. Installation work and electrical wiring must be done by qualified person(s) in accordance with all appli-
cable codes and standards, including fire-rated construction. Switch power off at service panel and lock
the service disconnection means to prevent power from being switched on accidentally during installa-
tion.
B. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
C. All hoods must always exhaust to the outdoors.
D. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of
fuel burning equipment to prevent back drafting. Local building codes may require the use of make-up
air. Consult your local HVAC professional for specific requirements in your area. Follow the heating
equipment manufacturer’s guideline and safety standards such as those published by the National Fire
Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Condition-
ing Engineers (ASHRAE), and state, municipal and local code authorities. The correct voltage, fre-
quency and amperage must be supplied to the appliance from a dedicated, grounded circuit which is
protected by a properly sized circuit breaker or time delay fuse.
E. Warning - To reduce risk of fire, use only metal ductwork.
F. Use this unit in the manner intended by the manufacturer. If you have questions, contact the manufac-
turer.
INSTALLER: Please retain these instructions for reference, then leave them with the homeowner.
HOMEOWNER: please read and keep the instructions for future reference.
If you have questions concerning the installation of this product, call ABBAKA at (800) 548-3932.
www.abbaka.com
Tel. (800) 548-3932 - Fax (800) 548-3930 - we[email protected]m
P.O. Box 215., Bodega Bay, CA 94923
Contents
Warnings ............................................................................................1
Unpacking and Planning ....................................................................3
Pre-Installation Preparation
Ducting .........................................................................................4-6
Electrical..........................................................................................7
Mounting..........................................................................................8-9
Liner Re-Install and System Testing................................................10
Care Instructions ..............................................................................11
Warranty Information........................................................................12
www.abbaka.com
Tel. (800) 548-3932 - Fax (800) 548-3930 - we[email protected]m
P.O. Box 215., Bodega Bay, CA 94923
Range Hood & Internal Ventilation System
Installation Instructions
3
ABBAKA range hoods consist of the hood shell and a liner, which fits into the base of the hood shell and
houses the lighting, filters and controls.
1. After the hood has been uncrated, set it on
a flat, padded surface, such as a blanket to
protect the hood’s finish. Remove the wrap
from the base of the hood and lay the hood
down on a long side of the base.
Note: If hood is fitted with utensil rail,
cushion rail before laying on side.
2. Remove Light Panel screws (A). Pop out
Light Panel (B) to access screws that attach
liner to interior of hood shell. Remove
screws (C) and set the liner aside.
PLANNING CONSIDERATIONS
In order for the ABBAKA luxury range hood or any hood to operate properly, it must be sized cor-
rectly, have adequate blower capacity, be hung properly (centered over cook top and close enough to
burners), and be vented correctly.
NOTE : The hood should be centered over the cooking surface.
NOTE : The recommended mounted height of the hood bottom above the cooking surface is 30-34”.
For the Cylindra hood, maximum mounted height is 27” above cooking surface.
NOTE : Round stack island hoods will be supplied with a mount bracket. A bracket may be supplied for
support of tall hoods.
NOTE : When Mounting Island Hoods - Do Not Close Ceiling Before Installation Is Complete.
Unpacking and Preparation
WARNING: HOOD SURFACE SENSITIVE TO SCRATCHING
DO NOT LIFT HOOD BY RAILS
Hood Stack
Hood Components
Hood Shell
Liner
Light Only Panel
Electrical
Knock-Out
Typical Island
Hood Ceiling
Joist Framing
Duct
Light Panel & Liner Removal
B
C
A Ventilator
Switch Leg
Knock-Out
Light/Switch
Control Panel
4
Correct Ducting and Venting
Use proper sized smooth galvanized ductwork.
Do not use flexible duct.
Ribbing creates resistance to airflow, reducing exhaust efficiency.
Make gradual turns in duct run.
Do turn sharp corners. Air cannot make 90° turns.
Do not reduce suggested minimum size anywhere in duct run.
Even in wall louvers and roof jacks.
Use the shortest and straightest duct run possible.
Maximum duct run is 51’, including elbows.
Do not space elbows closer than 4’ to each other.
Do not make "S" turns or double elbows anywhere in duct run.
Maximum number of elbows in a duct run is 3.
Each elbow is equal to 6’ of duct run.
5
Ducting
Abbaka Internal Ventilator - Roof Venting
Roof
Ceiling
NOTES
1. In cold climates, insulate the ductwork
in cold spaces to prevent moisture con-
densation in the winter, which can run
down the ductwork, into the hood be-
low. A thermal break may be required.
2. No screening material on the wall cap
or roof jack. Screens cut airflow by
20%- 50% and should not be used. If a
rodent, or small animal barrier is re-
quired, screen openings should be 1" x
1" minimum.
3. The opening on the wall cap or roof
jack should be wide enough and deep
enough to accept the proper sized duct
and allow the air to flow continuously
and freely. Wall caps and roof jacks
should have a solid, gravity damper
that opens and closes freely with the air
flow.
Liner
Hood Shell
Exhaust Outlet
Roof Jack
Internal Ventilator
Use proper size round ducting.
600 CFM requires 8” (50 sq. in.)
1200 CFM requires 10” (78 sq. in.)
1”
Top View
Duct Positioning
Wall Side
Duct Location
Wall Side
Wall Hood
(stack against wall) Wall Hood
(stack centered)
[Luna & Quantum models]
Duct Location
Duct Location
Island Hood
Duct Centered
Duct Centered
Backdraft
Damper
Duct ‘Stub’
From Ceiling
Proper ductwork installation will al-
low ventilator to efficiently move air from
hood to outside the building. Use smooth
galvanized ductwork with a minimum num-
ber of elbows and bends. All joints must be
sealed and run upstream. Ceiling ductwork
should “stub down”, cut to length, to mate
with backdraft damper of installed liner (see
illustration).
Ductwork is not provided with hood.
NOTE: It is recommended to have the
range hood on site before determining the
terminal position of the duct ‘stub’. Before
measuring, attach backdraft damper to ex-
haust outlet.
6
Ducting
Abbaka Internal Ventilator - Wall Venting
NOTES
1. In cold climates, insulate the ductwork
in cold spaces to prevent moisture con-
densation in the winter, which can run
down the ductwork, into the hood be-
low. A thermal break may be required.
2. No screening material on the wall cap
or roof jack. Screens cut airflow by
20%- 50% and should not be used. If a
rodent, or small animal barrier is re-
quired, screen openings should be 1" x
1" minimum.
3. The opening on the wall cap or roof
jack should be wide enough and deep
enough to accept the proper sized duct
and allow the air to flow continuously
and freely. Wall caps and roof jacks
should have a solid, gravity damper
that opens and closes freely with the air
flow.
Ceiling
Liner
Liner
Exhaust Outlet
Internal Ventilator
Wall Louver
Duct ‘Stub’
From Wall
Use proper size round ducting.
600 CFM requires 8” (50 sq. in.)
1200 CFM requires 10” (78 sq. in.)
1”
Top View
Duct Positioning
Wall Side
Duct Location
Wall Side
Wall hoods with stack
against wall
Wall hoods with
stack centered
(Luna and Quantum models)
Duct Location
Duct Location
Island Hoods
Duct centered front to rear
Backdraft
Damper
Proper ductwork installation will al-
low ventilator to efficiently move air from
hood to outside the building. Use smooth
galvanized ductwork with a minimum num-
ber of elbows and bends. All joints must be
sealed and run upstream. Ceiling ductwork
should “stub down”, cut to length, to mate
with backdraft damper of installed liner (see
illustration).
Ductwork is not provided with hood.
NOTE: It is recommended to have the
range hood on site before determining the
terminal position of the duct ‘stub’. Before
measuring, attach backdraft damper to ex-
haust outlet.
7
Electrical
Hoods with Abbaka Internal Ventilator
NOTE: Make all connections in accordance with local codes.
Switch power off at service panel and lock the service disconnect-
ing means before wiring the unit. Power cables, connectors, con-
duit etc. not supplied.
Wiring from Service Panel
1. A 15A circuit is required for installation. It is recommended to
dedicate the circuit.
2. Run three wires: # 14 AWG (black, white and green) in conduit
from service panel to hood.
Make the electrical “whip” long enough to reach to the countertop
below the installed hood.
Wiring At the Hood for Single Blower 600 CFM or Dual Blower
1200 CFM Interior Ventilator: 1. Position hood liner on
counter below hood.
2. Remove Light/Control
Switch Panel and 2nd Light
Panel or (Screw Covering
Panel in wall mount hood) from
liner.
3. Remove filters from liner.
4. Unplug blower(s) harness
(es) located at the upper right
of each motor(s).
5. Unscrew blower plate(s)
from “ceiling” of liner and set
mounted-blower plate(s) aside.
6. Feed conduit from service
panel into knock out labeled
“Power Supply” and secure with appropriate connector.
7. Lift liner up into hood, reaching up through exhaust outlet to
transition top, guide liner into place. Re-secure liner to hood body
using #8 x ½” Phillips head sheet metal screws.
8. Lift Light Only Panel up to liner and connect black wire to
black and white to white. Secure Light Panel to liner wall with
screws supplied. (In wall mount hood secure Screw Covering
Panel.)
9. Lift Light/Switch Control Panel up to liner.
10.Complete Power Supply Connections: connect black wire from
service panel to black in Light/Control Switch Panel, white to white
and green to green.
11.Secure Light/Switch Control Panel to liner wall with screws
supplied.
12.Reattach mounted-blower plate(s) to ceiling of liner.
13.Replug blower(s) harness(es) to connections at top right of
motor.
Liner Internal Ventilator
Hood Shell
120vAC
Top View
Liner Knock-out
Power Supply Knock-Out
Duct
Flexible
Metal
Conduit
Hood Stack
8
1. Protect the cooktop with a furniture pad or consider
building a worktop straddling the counter. Center
and square the hood to the actual location of cook-
top. Lift in straight line to ceiling and trace outline of
stack onto ceiling. Lower hood to rest position. Alter-
nately, use a plumb line and "project" the four cor-
ners of the stack to ceiling and mark the position.
2. IMPORTANT: DO NOT LIFT HOOD BY RAILS.
3. With a sheetrock knife, cut opening in ceiling 1/16”
larger than previously traced stack outline. Should
ceiling not be perfectly level, stack top can be re-
cessed into cut out eliminating possible shadow line.
Note: Wall hoods with centered stack (Luna &
Quantum models) are supplied with ceiling bracket
to position and “plum” stack top.
4. NOTE: After installation is completed, any gap be-
tween ceiling opening and hood stack can be filled
with paint-ready acrylic caulking and painted or
framed with molding. Optional decorative ceiling cover plate is offered for difficult to patch wood ceil-
ing.
5. Wall mounted hoods may be attached to the wall at the stud position (see figure above). In some
cases, the hood may need to be attached to a plywood backing previously installed in wall behind
hood.
6. Drill mount holes through solid back wall of hood cabinet (use cobalt drill bit on stainless hoods) 2"
up from base of hood on center with at least two studs. Drill upper attachment hole as close to hood
centerline and as high up from hood bottom as possible.
7. Lift hood into position and secure firmly to wall studs or backing with lag bolts and lock nuts.
8. If overall height of hood positions bottom below recommended clearance above cooking surface,
excess stack may be cut off. Any ragged cut line or material discoloration from cutting, can be hid-
den by recessing stack top into sheetrock.
NOTE 1: Stainless Steel may be cut in several ways - POWER JIG SAW using carbide blades
designed specifically for ferrous or hardened metals (24 teeth per inch), ANGLE GRINDER or
heavy duty angle drill using an abrasive type aluminum oxide, diamond edge, or carbide wheel.
If using a jigsaw, the cutting process will be slow, generate a lot of heat, and may require sev-
eral saw blades. "Blueing" or discoloration of the stainless steel may occur during cutting.
NOTE 2: When drilling use cobalt drill bits for stainless. Use 1/8" bit for pilot hole and enlarge as
needed with "Step-Drill" or progressively larger bits.
Hanging
Wall Mounted Hoods
Wall Stud Upper Wall
Attachment
Point
Hood Base
Wall
Attachment Points
Ceiling
9
Hanging Frame
Hanging
Island Hoods
1. Protect the cooktop with a furniture pad or con-
sider building a worktop straddling the counter.
Center and square hood to actual location of
cooktop. Leading edge of hood should align with
front cooking element, NOT front of cooktop. Us-
ing a plumb line, "project" the four corners of the
stack to ceiling and mark stack outline.
2. Cut opening in ceiling 2’ - 3’ wider than stack. If
there is an attic or crawl space above hood, hang-
ing frame can be built from above. If there is a
carpeted room above hood, peel back carpeting
and cut access panel through sub-floor to build
hanging frame. Build hanging frame with 2 x 4’s .
Header off ceiling joists as necessary to frame
hood stack.
3. Pre-drill stack top with holes for attachment to
hanging frame. 6” of stack top should penetrate
ceiling line for secure anchorage.
4. Lift hood and slide exhaust stack up into hanging
frame. Position hood at desired mount height. Span the island with 2 x 4’s resting on scaffolding, for
example, to prop up hood in position.
5. Level hood and temporarily tack in position to hanging frame with sheet rock screws. Firmly attach
stack to hanging frame with bolts, lock washers and nuts. If running duct work through joist bay, cut
away the side above the ceiling line that will allow an adjustable elbow to turn into the bay.
6. If overall height of hood would position the bottom below recommended clearance above cooking
surface, excess stack may be cut off.
NOTE 1: Stainless Steel may be cut in several ways - POWER JIG SAW using carbide blades
designed specifically for ferrous or hardened metals (24 teeth per inch) ANGLE GRINDER or
heavy duty angle drill using an abrasive type aluminum oxide, diamond edge, or carbide wheel.
If using a jigsaw, he cutting process will be slow, generate a lot of heat, and may require several
saw blades. "Blueing" or discoloration of the stainless steel may occur during cutting.
NOTE 2: When drilling use cobalt drill bits for stainless. Use 1/8" bit for pilot hole and enlarge as
needed with "Step-Drill" or progressively larger bits.
7. Replace sheetrock. Any gaps around stack can be filled with paint-ready caulking and painted or
framed with molding. Optional decorative ceiling cover plate is offered for difficult to patch wood ceiling.
Existing Ceiling Joist
Double
Header
2 x 4 Frame for
Hood Stack
10
Wiring At the Hood:
1. Position hood liner on counter below hood.
2. Remove Light /Switch Control Panel and Light
Only Panel (or Screw Covering Panel in wall
mount hood) from liner (see Figure A).
3. Feed conduit from service panel into knock out
labeled “Power Supply” and secure with appro-
priate connector.
4. Remove filters from liner to simplify mating of
transition top to suspended ductwork.
5. Unplug blower harness(es) at upper right of
each motor.
6. Unscrew blower plates(s) from “ceiling” of liner
and set plate-mounted blower(s) aside.
7. Lift liner into hood, reaching up through exhaust
outlet to transition top, guide liner into place.
Re-secure liner with # 8 x ½" Phillips head
sheet metal screws.
8. Lift Light Only Panel up to liner and connect
black wire to black and white to white. Secure
Light Panel to liner wall with screws supplied.
(In wall mount hood secure Screw Covering
Panel.)
9. Lift Light/Switch Control Panel up to liner.
10. Complete Power Supply Connections. Connect black wire from service panel to black in Light/Control Switch Panel, white
to white and green to green.
11. Secure Light/Switch Control Panel to liner wall with screws provided.
12. Tape joint between transition top to round ductwork from inside, running strips of metal foil tape vertically.
13. Reattach blowers to liner “ceiling” and re-plug blower harness(es).
SYSTEM TESTING
1. Turn on electrical circuit to hood.
2. Switch on ventilator. Rotate variable speed control knob clockwise through full range to see if motor speed is changing
accordingly. If motor speed is not changing as knob is rotated, check wiring. NOTE: Motor clicks on at highest speed and
runs progressively slower.
3. Switch on halogen lights. If they do not light, check to see that bulbs are securely seated in their sockets.
4. On untreated copper or brass hoods, fingerprints and resulting tarnish or oxidation should be removed with a quality, non-
abrasive polish and soft cloth - PLEASE FOLLOW INSTRUCTIONS ON NEXT PAGE.
Wiring At Hood/Liner Re-Installation
&
System Testing
Hood Shell
Typical Island
Installation To Ceiling
Ductwork
2. Lift bottom
edge of liner
flush with hood
bottom. Guide
duct into place
and tape inside.
vertically
1. Cut section
to mate with
duct stub from
ceiling
B
C
A
Light /Switch Control Panel
Light Only Panel
Power Supply from
Service Panel
Figure A