ActronAir Classic 2 Series User manual

Classic Series 2
Split Ducted Unit
Installation and Commissioning Guide - Outdoor
Model Numbers
Classic Condenser Add On Cooling Only
CRA100S
CRA130S
CRA130T
CRA150S
CRA150T
CRA170S
CRA170T
CRA200T
CRA230T
CCA130S
CCA150S
CCA170S
CCA170T
CCA200T
CCA230T
IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.
That’s better. That’s Actron.

Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
Doc. No.0525-073 Ver. 8 210414
Installation and Commissioning Guide Classic 2 Outdoor Units
02
Table of Contents
01. Inspection .................................................................................................................................4
. Product Inspections 
. Codes, Regulations and Standards 
02. General Information ..................................................................................................................4
03. Safety Instructions .................................................................................................................... 5
04. Installation Information ............................................................................................................ 6
05. Operation Manual Access .......................................................................................................... 7
06. Components Overview .............................................................................................................. 8
07. Control Panel ............................................................................................................................ 9
. Single Phase (-kW) 
. Three Phase (- kW) 
. Three Phase - Soft Starter Option (- kW) 
08. Unit Dimensions and Clearances ............................................................................................... 11
. CRAS 
. CRAS / CRAT / CCAS 
. CRAS / CRAT / CCAS 
. CRAS / CRAT / CCAS / CCAT 
. CRAT / CCAT 
. CRAT / CCAT 
09. Unit Lifting Procedure .............................................................................................................. 17
10. Outdoor Unit Preparation .........................................................................................................19
11. Field Pipe Connection .............................................................................................................. 20
. Piping and Brazing 
. Pressure Testing 
. Evacuation Procedure (Triple Evacuation) 
12. Electrical Installation ................................................................................................................25
13. Split Unit Electrical Connection ............................................................................................... 26
14. Maximum Cable Lengths ......................................................................................................... 28
. Wall Controller Options 
. Wiring Configuration : Recommended 
. Wiring Configuration : Alternate 
15. Wiring Connections .................................................................................................................. 31
. LR- and LC- Wall Control Wiring Connections 
. NEO Wall Control Wiring Connections 
. LM-RS- Optional Sensor Wiring Connections 
. AERSS Optional Duct Sensor Wiring Connections 
. Demand Response Management 
16. Control Source Configuration (CtrS) ........................................................................................ 34
17. Third Party Control Input (Indoor and/or Outdoor Board) ........................................................35
. Third Party Control Input (Single Speed Indoor Fan Operation) 
. Third Party Control Input (Variable Speed Indoor Fan Operation) 
. Run and Fault Indication Output (Outdoor Board) 
. Remote On/Off 

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Doc. No.0525-073 Ver. 8 210414 03
18. Indoor Fan Commissioning via Third Party Control ...................................................................37
. EVAS / EFAS 
. EVAS / EFAS 
. EVAS / EFAS 
. EVAS / EFAS 
. EVAS / EFAS 
. EVAS / EFAS 
19. Refrigerant Charging ............................................................................................................... 43
20. Maintenance ........................................................................................................................... 47
21. Maintenance Frequency Checklist ........................................................................................... 49
22. Start Up and Commissioning Report ......................................................................................... 51

Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
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Installation and Commissioning Guide Classic 2 Outdoor Units
4
. Inspection
01.01. Product Inspections
Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit,
components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer Care
Department immediately on: 1300 522 722 to obtain a Goods Return Number.
Check the unit nameplate to verify the model, serial number, electrical rated specifications are correct.
01.02. Codes, Regulations and Standards
The installer and/or contractor assumes responsibility to ensure that unit installation complies with the relevant council,
state / federal codes, regulations and building code standards. All electrical wiring must be in accordance with current
electrical authority regulations and all wiring connections to be as per electrical diagram provided with the unit.
. General Information
The ActronAir Split Ducted air conditioning units are designed for applications where superior performance, high
efficiency, reliability, supply air quality and quiet operation are the prime priorities. The units are built with the latest
technology, digital compressor, EC indoor fans, low-noise outdoor fans and an intelligent electronic control.
For optimum efficiency, your air conditioning unit will deliver just the right amount of cooling or heating capacity you
demand. Even in extreme conditions, the unit will still supply the required demand at peak performance.
Energy Efficient Refrigeration Circuits
The ActronAir system is designed with a split ducted refrigeration circuit that delivers only the amount of cooling or
heating actually required to maintain your desired comfort at the most optimum efficiency.
Each refrigeration circuit consists of:
•High efficiency variable capacity scroll compressor with individual compressor drive.
•Hydrophilic coated condenser coil designed for optimum performance and efficiency with corrugated fins and riffled
tubing.
•Hydrophilic coated evaporator coil designed for optimum performance and efficiency with lanced fins and riffled
tubing.
Evaporator Section
The Classic series evaporator section has EC fans which deliver the nominated airflow. The fans provide superior
performance for your comfort at optimum efficiency:
•Highly efficient EC motor that uses less energy than the traditional AC motor
•Low noise operation
Condenser Section
Uses two (2) axial fans and a state of the art scroll compressor, with the following features:
•Efficient axial fans with direct drive AC motor
•Low noise operation
Electrical Section
The electrical section is composed of a separate panel for controls, protecting the components from the elements.The electrical section is composed of a separate panel for controls, protecting the components from the elements.

Installation and Commissioning Guide Classic 2 Outdoor Units
Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
Doc. No.0525-073 Ver. 8 210414 5
Durable Design and Construction
ActronAir is an Australian manufacturer with proven high quality air conditioning products. Known for their durability andActronAir is an Australian manufacturer with proven high quality air conditioning products. Known for their durability and
reliable performance, these products are designed and built to withstand the extreme weather conditions.reliable performance, these products are designed and built to withstand the extreme weather conditions.
The heavy gauge zinc and galvanized steel cabinet, with powder coated epoxy enamel finish, resists the toughestThe heavy gauge zinc and galvanized steel cabinet, with powder coated epoxy enamel finish, resists the toughest
conditions. The louvered outdoor coil guard protects the condenser coil from any potential damage brought by hail,conditions. The louvered outdoor coil guard protects the condenser coil from any potential damage brought by hail,
stones and other solid objects that may be projected to the unit.stones and other solid objects that may be projected to the unit.
Blue Epoxy Coat Coil Protection heat exchangers ensures an enhanced heat transfer with increased performance
efficiency.
System Flexibility
The ActronAir air conditioning units are the first choice for residential, office, schools and other air conditioning facilities
applications, both for new construction or retrofitting projects.
Refrigerant Handling and Accountability
ActronAir strongly urges that all service technicians make every effort to eliminate and/or vigorously reduce the emission
of refrigerants to the atmosphere. Everyone must act in a responsible manner to conserve refrigerants.
Sustainability and Environmentally Friendly
The air conditioning system is supplied with zero ozone depleting R-410A refrigerant, which has no phase out or
replacement concern.
With cooling and heating performance capacity that are among the best in the market, the ActronAir air conditioning
units provide the solution for the reduction of energy consumption, CO2emission, high fuel dependency and high
network grid demand.
. Safety Instructions
•Only licensed HVAC technicians* should install and service this air conditioning equipment. Improper service or
alteration by an unqualified technician could result in significant and major damage to the product or property which
may render your warranty null and void. Such unqualified service could also lead to severe physical injury or death.
Follow all safety instructions in this literature and all warning labels that are attached to the equipment.
•Prevailing WH&S regulations must be observed and will take precedence to the safety instructions contained on this
manual. Safe work practices and environment must be the paramount importance in the performance of all the service
procedures.
•Ensure that unit installation complies with relevant council regulations and building code standards.
•All electrical wiring must be in accordance with current electrical authority regulations and all wiring connections to be
as per electrical diagram provided.
•Secure the fans against accidental contact. Beware of pinch point and sharp edges which can cause cutting injury.
•Always wear appropriate PPE, remove any dangling jewellery and protect long hair by wearing a cap.
•Make sure that safety guards and panel covers are always firmly secured and not damaged.
•This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised
by a responsible person to ensure that they can use the appliance safely. Young children should be supervised to ensure
that they do not play with the appliance.
•Installer must incorporate a means of electrical disconnection (isolator) in the sub mains fixed wiring in accordance
with the latest edition of the AS/NZS 3000 (also known as Australian Wiring Rules).
•Secure the power cords and control cables that goes in/out the unit. Use the cable ties provided in the control box.
*Qualifications required will be appropriate Electrical, Refrigeration and Refrigerant Handling License & Training
dependent on local State/Territory regulations.

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Installation and Commissioning Guide Classic 2 Outdoor Units
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DANGER
Hazardous Voltage - Risk of Electrocution.
Turn Off the power from main isolator before proceeding with any service work of the unit. Observe proper LOCK-OUT/TAG-
OUT (LOTO) procedures for electrical appliances in order to prevent accidental switching-on of the power supply. Extreme care
and caution must be observed should there be a need to work on live circuit.
WARNING
EC Motors are fitted with high power capacitors and can have dangerous residual voltages at motor terminals after power has
been isolated. Wait at least 5 minutes after power isolation and test for any residual voltage before beginning service work.
CAUTION
Beware of Rotating Fans!
Ensure that indoor and outdoor fans are isolated and have come to a complete stand still before servicing the equipment.
Beware of pinch point and sharp edges which can cause cutting injury. Secure the fans against accidental contact.
Always wear appropriate PPE and remove any dangling jewellery and protect long hair by wearing a cap. Ensure that no loose
clothing can be caught / entangled in moving parts.
VISUAL INSPECTION AND WORK ASSESSMENT
Work areas and conditions must first be assessed and evaluated for any potential hazardous conditions. It is also important to be
familiar with the unit parts and components before proceeding with any service task.
. Installation Information
All service technicians handling refrigerant must be licensed to handle refrigerant gases.
Recover and Recycle Refrigerants
Never release refrigerant to the atmosphere! It is an offence in Australia to do so. Always recover, recycle and reuse
refrigerants. When removing from the system, properly contain and identify refrigerants in its dedicated container for
proper disposal and/or storage. Always consider the recycle or reclaim requirements of the refrigerant before beginning
the recovery procedures. Obtain a chemical analysis of the refrigerant if necessary. For the recovered refrigerant and
acceptable refrigerant quality refer to the existing standards and regulations.
Refrigerant Handling and Safety
Consult the refrigerant manufacturer’s safety data sheet (SDS) for information on proper handling and to fully understand
health, safety, storage and disposal requirements. Use the approved containment vessels and refer to appropriate safety
standards. Comply with all applicable transportation standards when shipping refrigerant containers.
Service Equipment and Recovery Procedures
Always use refrigerant reclaiming equipment in order to minimise refrigerant emissions. Use equipment and methods
which will pull the lowest possible system vacuum while recovering and condensing refrigerant. Equipment capable of
pulling a vacuum of less than 500 microns is required.
Do not open the system to the atmosphere for service work until refrigerant is fully removed and/or recovered. Perform
refrigeration system evacuation, prior to charging, in accordance with AIRAH / IRHACE Refrigerant handling code of
practice.
Let the unit stand for 1 hour and with the vacuum not rising above 500 microns. A rise above 500 microns indicates a leak
from the system and a leak test is required to locate and repair any leak.

Installation and Commissioning Guide Classic 2 Outdoor Units
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Doc. No.0525-073 Ver. 8 210414 7
CAUTION
A leak test is always required on any repaired section of the refrigeration system.
Charge refrigerant into the system only after the equipment does not leak or contain moisture. Ensure that R-410A is
only charged in liquid form. Take into consideration the correct amount of refrigerant charge specified for the system
to ensure efficient unit operations. When charging is complete, reclaim refrigerant from charging lines into an approved
refrigerant container. Seal all used refrigerant containers with approved closure devices to prevent unused refrigerant
from escaping to the atmosphere. Take extra care to maintain all service equipment directly supporting refrigerant service
work such as gauges, hoses, vacuum pumps and recycling equipment.
INSTALLATION PREPARATION (Pre-Installation considerations)
The following items must be considered before beginning the unit installation:
•Verify the unit capacities and ratings with the unit nameplate.
•Make certain the floor or foundation is level, solid and has sufficient structural strength to support the unit and
accessories weight.
•Install anti-vibration rubber (installer to supply) under all of the unit’s feet to help reduce noise and minimize vibration
transfer through the foundation. Ensure that all anti-vibration rubbers are rated to provide stable support without
impairing the unit’s structural integrity.
•Diameter or width of anti-vibration rubber’s must be at least equal to the width of the actual feet to prevent
deformation overtime.
•Preferably use anti-vibration rubber pads on residential units (up to 23kW split ducted).
•Allow minimum recommended clearances for periodic maintenance and service access.
•Allow sufficient space above the unit for the outdoor air discharge. Condenser air inlet, located on the coil side of the
unit, requires sufficient airflow clearance for the optimum unit performance.
•Note the conditioned supply air and return air location. Ensure sufficient spaces are allocated for these purposes.
•For the connection and location of condensate drain in the unit, refer to the drawings and dimensions section of this
manual.
•Wiring connections must be in accordance with the wiring diagram provided with the unit.
•Make sure all wirings are in accordance with local electricity authority regulations and standards.
•Do not install the unit close to an area where there is a danger of fire due to volatile, explosive, flammable and/ or
hazardous materials.
•Ensure that spaces around the unit are free from any obstructions for optimum unit performance.
•Installer to ensure correct size/type that main circuit breaker and cable is installed in unit sub-mains to protect the sub-
mains and unit wiring.
•Installer to ensure correctly rated residual current device (RCD) is installed as per the latest edition of the
AS/NZS 3000(also known as Australian Wiring Rules).
•Secure the power cords and control cables that goes in/out the unit. Use the cable ties provided in the control box.
NOTES
This outdoor unit is designed to match only with ActronAir Classic Series indoor unit as specified in the Technical Selection
Catalogue.
This unit is designed for use with R-410A refrigerant only.
The unit is supplied with factory charged R-410A refrigerant. Be aware of all the relevant regulations concerning the handling of
refrigerant.
. Operation Manual Access
Download from website
Operation manuals can be downloaded through our website shown below.
https://www.actronair.com.au/brochures-manuals/#operating-manuals

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. Components Overview
HP CONTROL
COMPRESSOR
FANS
CONTROL PANEL
COIL
ASSEMBLY
DISCHARGE
MUFFLER
LP CONTROL
REVERSING
VALVE
ACCUMULATOR

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Doc. No.0525-073 Ver. 8 210414 9
. Control Panel
07.01. Single Phase (10-17kW)
24VAC RELAY
(Add On Cooling
for CCA models only)
START
CAPACITOR RUN CAPACITOR
SINGLE PHASE
SOFT STARTER
COMPRESSOR
TERMINAL BLOCKS
MAIN
TERMINAL
BLOCK
FAN SPEED
CAPACITORS
CONTROL BOARD CONTROL
CIRCUIT BREAKER
FAN RUNNING
CAPACITORS
07.02. Three Phase (13-23 kW)
FAN SPEED
CAPACITORS
COMPRESSOR
CONTACTOR
CONTROL BOARD
CONTROL
CIRCUIT BREAKER
24VAC RELAY
(Add On Cooling
for CCA models only)
FAN RUNNING
CAPACITORS
SUBMAINS
TERMINAL BLOCKS

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07.03. Three Phase - Soft Starter Option (13-23 kW)
3 PHASE
SOFT STARTER
FAN SPEED
CAPACITORS
CONTROL BOARD
CONTROL
CIRCUIT BREAKER
24VAC RELAY
(Add On Cooling
for CCA models only)
FAN RUNNING
CAPACITORS
SUBMAINS
TERMINAL BLOCKS

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Doc. No.0525-073 Ver. 8 210414 11
. Unit Dimensions and Clearances
08.01. CRA100S
UNIT MODEL
NUMBER
UNIT WEIGHT
(kg)
CORNER WEIGHTS (kg)
AB C D
CRA100S 121 14 45 22 40
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer to
corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are met.
7. Refer to pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
B
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
300 mm
SERVICE
CLEARANCE
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
OUTDOOR COIL
COMP
NIL - TO - MINIMUM SERVICE CLEARANCE
A
C
300 mm
SERVICE / AIRFLOW CLEARANCE
D
HEIGHT CLEARANCE
= 1500 mm
OUTDOOR COIL
565
1245 O/A
255 450
45
880
35
25
(MTG C-C DIST) 930
815
100 115
57.5
115
57.5
940
O/A
535
O/A
230
COMP
470
(MTG C-C DIST)
25
25
85
OUTDOOR AIR INLET
OUTDOOR
AIR INLET
OUTDOOR
AIR OUTLET
ELECT. ACCESS
2 x Ø 25.4 mm (1")
GAS PIPE
Ø 19.05 mm (3/4")
CUT SWAGE
IN FIELD
LIQUID PIPE
Ø 9.52 mm (3/8")
SWAGED
CONDENSATION
POINTS
TOP VIEW
SIDE VIEW FRONT VIEW
** DRAWING IS SUBJECT TO CHANGE WITHOUT NOTICE**
CONDENSATION POINTS ARE DESIGNED TO ENSURE ALL
CONDENSATION IS REMOVED EFFICIENTLY TO AVOID
WATER POOLING WITHIN THE CONDENSER. IF A SINGLE
CONDENSATION DRAIN POINT IS REQUIRED, ACTRONAIR
RECOMMENDS THE INSTALLATION OF A CONDENSER TRAY.
THESE ARE AVAILABLE AS AN ADDITIONAL ACCESSORY.

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08.02. CRA130S / CRA130T / CCA130S
UNIT MODEL
NUMBER
UNIT WEIGHT
(kg)
CORNER WEIGHTS (kg)
AB C D
CRA130S / CCA130S 132 21 42 19 50
CRA130T 130 21 40 19 50
** DRAWING IS SUBJECT TO CHANGE WITHOUT NOTICE**
CONDENSATION POINTS ARE DESIGNED TO ENSURE ALL
CONDENSATION IS REMOVED EFFICIENTLY TO AVOID
WATER POOLING WITHIN THE CONDENSER. IF A SINGLE
CONDENSATION DRAIN POINT IS REQUIRED, ACTRONAIR
RECOMMENDS THE INSTALLATION OF A CONDENSER TRAY.
THESE ARE AVAILABLE AS AN ADDITIONAL ACCESSORY.
1320 O/A
255 565
255
580
O/A
550
COMP
65
OUTDOOR COIL
OUTDOOR AIR INLET
OUTDOOR
AIR OUTLET
990
O/A
OUTDOOR
AIR INLET
925
35
30
870110 115
57.5
115
57.5
25
25 517
(MTG C-C DIST)
985
(MTG C-C DIST)
CONDENSATION
POINTS
CONDENSATION
POINTS
SIDE VIEW FRONT VIEW
TOP VIEW
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer to
corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are met.
7. Refer to pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
300 mm
SERVICE
CLEARANCE
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
OUTDOOR COIL
COMP
NIL - TO - MINIMUM SERVICE CLEARANCE
A
C
B
400 mm
SERVICE / AIRFLOW CLEARANCE
D
HEIGHT CLEARANCE
= 1500 mm

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Doc. No.0525-073 Ver. 8 210414 13
08.03. CRA150S / CRA150T / CCA150S
UNIT MODEL
NUMBER
UNIT WEIGHT
(kg)
CORNER WEIGHTS (kg)
A B C D
CRA150S / CCA150S 133 19 45 22 47
CRA150T 132 20 43 21 48
** DRAWING IS SUBJECT TO CHANGE WITHOUT NOTICE**
CONDENSATION POINTS ARE DESIGNED TO ENSURE ALL
CONDENSATION IS REMOVED EFFICIENTLY TO AVOID
WATER POOLING WITHIN THE CONDENSER. IF A SINGLE
CONDENSATION DRAIN POINT IS REQUIRED, ACTRONAIR
RECOMMENDS THE INSTALLATION OF A CONDENSER TRAY.
THESE ARE AVAILABLE AS AN ADDITIONAL ACCESSORY.
1320 O/A
255 565
255
580
O/A
550
COMP
65
OUTDOOR COIL
OUTDOOR AIR INLET
OUTDOOR
AIR OUTLET
990
O/A
OUTDOOR
AIR INLET
925
35
30
870110 115
57.5
115
57.5
25
25 517
(MTG C-C DIST)
985
(MTG C-C DIST)
CONDENSATION
POINTS
CONDENSATION
POINTS
TOP VIEW
FRONT VIEW
SIDE VIEW
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer to
corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are met.
7. Refer to pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
HEIGHT CLEARANCE
= 1500 mm
B
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
300 mm
SERVICE
CLEARANCE
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
OUTDOOR COIL
COMP
NIL - TO - MINIMUM SERVICE CLEARANCE
A
C
400 mm
SERVICE / AIRFLOW CLEARANCE
D

Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
Doc. No.0525-073 Ver. 8 210414
Installation and Commissioning Guide Classic 2 Outdoor Units
14
08.04. CRA170S / CRA170T / CCA170S / CCA170T
UNIT MODEL
NUMBER
UNIT WEIGHT
(kg)
CORNER WEIGHTS (kg)
A B C D
CRA170S / CCA170S 156 17 54 28 57
CRA170T / CCA170T 155 17 54 28 56
** DRAWING IS SUBJECT TO CHANGE WITHOUT NOTICE**
CONDENSATION POINTS ARE DESIGNED TO ENSURE ALL
CONDENSATION IS REMOVED EFFICIENTLY TO AVOID
WATER POOLING WITHIN THE CONDENSER. IF A SINGLE
CONDENSATION DRAIN POINT IS REQUIRED, ACTRONAIR
RECOMMENDS THE INSTALLATION OF A CONDENSER TRAY.
THESE ARE AVAILABLE AS AN ADDITIONAL ACCESSORY.
1460 O/A
340
580
O/A
255
COMP
OUTDOOR COIL
1045
O/A
1010 25
25
110 115
60
57.5
115
57.5
555
35
30
110
OUTDOOR AIR INLET
OUTDOOR
AIR INLET
OUTDOOR
AIR OUTLET
980
1125
(MTG C-C DIST)
517
(MTG C-C DIST)
500
TOP VIEW
SIDE VIEW FRONT VIEW
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer to
corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are met.
7. Refer to pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
HEIGHT CLEARANCE
= 1500 mm
B
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
300 mm
SERVICE
CLEARANCE
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
OUTDOOR COIL
COMP
NIL - TO - MINIMUM SERVICE CLEARANCE
A
C
400 mm
SERVICE / AIRFLOW CLEARANCE
D

Installation and Commissioning Guide Classic 2 Outdoor Units
Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
Doc. No.0525-073 Ver. 8 210414 15
08.05. CRA200T / CCA200T
UNIT MODEL
NUMBER
UNIT WEIGHT
(kg)
CORNER WEIGHTS (kg)
A B C D
CRA200T / CCA200T 158 15 59 38 46
1460 O/A
340
580
O/A
255
COMP
OUTDOOR COIL
1045
O/A
1010 25
25
110 115
60
57.5
115
57.5
555
35
30
110
OUTDOOR AIR INLET
OUTDOOR
AIR INLET
OUTDOOR
AIR OUTLET
980
1125
(MTG C-C DIST)
517
(MTG C-C DIST)
500
OUTDOOR
AIR INLET
SIDE VIEW FRONT VIEW
TOP VIEW
** DRAWING IS SUBJECT TO CHANGE WITHOUT NOTICE**
CONDENSATION POINTS ARE DESIGNED TO ENSURE
ALL CONDENSATION IS REMOVED EFFICIENTLY TO
AVOID WATER POOLING WITHIN THE CONDENSER.
IF A SINGLE CONDENSATION DRAIN POINT IS
REQUIRED, ACTRONAIR RECOMMENDS THE
INSTALLATION OF A CONDENSER TRAY. THESE ARE
AVAILABLE AS AN ADDITIONAL ACCESSORY.
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer to
corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are met.
7. Refer to pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
B
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
300 mm
SERVICE /
AIRFLOW
CLEARANCE
600 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
NIL - TO - MINIMUM SERVICE CLEARANCE
A
C
400 mm
SERVICE / AIRFLOW CLEARANCE
D
HEIGHT CLEARANCE
= 1500 mm

Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
Doc. No.0525-073 Ver. 8 210414
Installation and Commissioning Guide Classic 2 Outdoor Units
16
08.06. CRA230T / CCA230T
UNIT MODEL
NUMBER
UNIT WEIGHT
(kg)
WEIGHT DISTRIBUTION (kg)
A B C D
CRA230T / CCA230T 195 30 57 41 67
1685 O/A
380 565
685
O/A
COMP
OUTDOOR COIL
OUTDOOR AIR INLET
OUTDOOR
AIR INLET
295
125
673.5
(MTG C-C DIST)
555.5110 118
59 59
1105
O/A
670
555.5
118 118
673.5
(MTG C-C DIST)
60
25
25
OUTDOOR
AIR OUTLET
OUTDOOR
AIR INLET
1025
50
30
616
(MTG C-C DIST)
GAS PIPE
Ø 28.6 mm (1-1/8")
ELECT. ACCESS
2 x Ø 25.4 mm (1")
LIQUID PIPE
Ø 12.7 mm (1/2") SWAGED
CONDENSATE
POINTS
CONDENSATE
POINTS
SIDE VIEW FRONT VIEW
TOP VIEW
** DRAWING IS SUBJECT TO CHANGE WITHOUT NOTICE**
CONDENSATION POINTS ARE DESIGNED TO ENSURE
ALL CONDENSATION IS REMOVED EFFICIENTLY TO
AVOID WATER POOLING WITHIN THE CONDENSER.
IF A SINGLE CONDENSATION DRAIN POINT IS
REQUIRED, ACTRONAIR RECOMMENDS THE
INSTALLATION OF A CONDENSER TRAY. THESE ARE
AVAILABLE AS AN ADDITIONAL ACCESSORY.
NOTES:
1. Do not scale drawing. All dimensions are in mm unless specified. Refer to
corresponding unit dimensional drawing for mounting hole details.
2. Service Access Areas and Spaces for Airflow Clearances given above are
suggested minimum based on the condition that the spaces around the
units are free from any obstructions and a walkway passage of 1000mm
between the units or between the unit and the outside perimeter is
available.
3. Minimum service access areas and spaces for airflow clearances are
responsibilities of the installer, ActronAir will not be held liable for any
extra charges incurred due to lack of access and space for airflow.
4. Under all circumstances, condenser air must not recirculate back onto
condenser coil. Keep all clearance free of any obstructions.
5. Maximum External Static of Outdoor Fans is 5 Pa.
6. STACKING OF UNITS: Ensure that minimum airflow and clearances are met.
7. Refer to pipe Connection Details on Specifications Sheet.
8. MTG C-C DIST = Mounting Centre to Centre Distance.
9. Use M12 bolt for feet mounting.
THIRD ANGLE
PROJECTION
HEIGHT CLEARANCE
= 1500 mm
B
MINIMUM SERVICE ACCESS AREAS
AND AIRFLOW CLEARANCES
300 mm
SERVICE /
AIRFLOW
CLEARANCE
800 mm
SERVICE
CLEARANCE
(COMPRESSOR
AND
ELECTRICALS)
NIL - TO - MINIMUM SERVICE CLEARANCE
A
C
600 mm
SERVICE / AIRFLOW CLEARANCE
D

Installation and Commissioning Guide Classic 2 Outdoor Units
Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
Doc. No.0525-073 Ver. 8 210414 17
. Unit Lifting Procedure
WARNING
WH&S regulations must be observed and will take precedence during lifting process.
Crane Lifting Method
Crane lifting method is recommended for high rise lifting.
A
Fig. 1
SPREADER
BAR
Provide rubber
pads between the
spreader bar and
unit to prevent
damage to the unit
DETAIL A
OUTDOOR
UNIT
Slip nylon slings
through the pallet
Connect the loop ends
of slings into shackle
Equipment Required For Crane Lifting:
• 1 Shackle
• 2 x Nylon Slings
• Spreader bars
Refer to catalogue for unit weight before selecting shackles and slings.
NOTE
Refer to Unit Dimensions and Clearances section for unit weight before selecting shackle and slings.
Procedure:
1. Slip nylon slings through the pallet as shown in Fig. 1.
2. Use a Bow or Dee shackle to connect the slings.
3. Ensure slings are protected by rubber pads or similar if slings are draped across unit edges, corners, or air grilles .
This will prevent the unit from being damaged during lifting.
4. SPREADER BARS must be used when lifting the unit.
5. Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location.

Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
Doc. No.0525-073 Ver. 8 210414
Installation and Commissioning Guide Classic 2 Outdoor Units
18
Fork Lift Method
DANGER
Make sure rigging equipment, accessories and plant are sufficiently and safely capable to lift the unit in order to prevent
potential damage to property, severe personal injury or death. Please check unit weight and weight distribution points as
shown in the unit drawing dimensions section.
Procedure:
1. To move the unit around with a forklift, insert the fork tines through the pallet, as shown in Fig. 2.
2. Only fork the unit through compressor end or side of the unit. (See illustration for location of compressor end)
FIG. 2
INSERT FORKLIFT
TINES HERE
COMPRESSOR
END
CAUTION
DO NOT LIFT UNIT
at this end.
X
CAUTION
Length of fork lift tines must pass the unit middle section, in order to safely carry the unit.

Installation and Commissioning Guide Classic 2 Outdoor Units
Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
Doc. No.0525-073 Ver. 8 210414 19
. Outdoor Unit Preparation
ACCESS
PANEL
OUTDOOR
UNIT
MOUNTING
SCREWS
1. Remove mounting screws, as shown below:
2. Remove Access Panel.
• Remove Access Panel-Electrical as illustrated below:
A
Removal Order:
Pull-Out 20mm
Pull-Down to remove
Access Panel-Electrical
A
B
B
Access Panel
REMOVE
ACCESS PANEL
3. Install Interconnecting Field Pipes
• Braze refrigeration piping. Refer to Section 10 for details of field pipe sizes and piping installation procedure.
WARNING
Live electrical within enclosure. Isolate electrical supply before
removing panels. Authorised technicians access only

Installation and Commissioning Guide - Classic 2 Split Ducted Outdoor Unit
Doc. No.0525-073 Ver. 8 210414
Installation and Commissioning Guide Classic 2 Outdoor Units
20
. Field Pipe Connection
11.01. Piping and Brazing
CAUTION
The units described in this guide use R-410A refrigerant
R-410A operates at a pressure approximately 1.6 times higher than similar systems using R-22. When installing equipment
using R-410A refrigerant, there are number of standards that must be met:
• The system of this unit operates with Polyolester (POE) oil that rapidly absorbs moisture.
• The maximum time any system can be opened to atmosphere is 15 minutes.
• It is important to work with absolute cleanliness.
• Brazing must be done with the use of Nitrogen to avoid carbon deposits into the pipes.
• The system must be evacuated thoroughly to 500 microns (see evacuation procedure).
• The system must always be charged with R-410A refrigerant in liquid state.
• Never allow R-410A refrigerant to vent into the atmosphere. It is an offence to release refrigerant in Australia.
• Always reclaim refrigerant using equipment and container dedicated for R-410A system use only.
• Only qualified technicians are allowed to perform any work described in this guide.
• All work must be carried out in accordance with Australia and New Zealand refrigerant handling code of practice.
Maximum allowable total equivalent field pipe length is 60 metres, see diagram below. This includes all the equivalent pipe
fitting loses and vertical height difference. Vertical height difference must not exceed 20 metres. Table 1 below shows the
equivalent straight pipe length of elbow fittings.
TABLE 1: EQUIVALENT STRAIGHT PIPE LENGTH OF ELBOW FITTINGS METRES
Pipe size Nominal
Diameter
90oLong Radius
Elbow
90oShort Radius
Elbow
45oLong Radius
Elbow
45oShort Radius
Elbow
9.52 (3/8”) 0.24 0.36 0.09 0.14
15.88 (5/8”) 0.30 0.45 0.15 0.23
19.05 (3/4”) 0.40 0.60 0.18 0.27
22.22 (7/8”) 0.46 0.69 0.21 0.32
25.4 (1”) 0.52 0.78 0.24 0.36
28.58 (1-1/8”) 0.55 0.83 0.27 0.41
Selected field pipe sizes must match the recommended sizes in table above. If the installation requires different field pipe
diameter due to different application condition other than recommended, contact ActronAir for advice.
Most of unit pipe connections are factory swaged to easily fit to the recommended field pipe diameter.
When it is required to install other refrigeration devices, such as refrigerant drier, solenoid valve and the like, include the
equivalent straight pipe length of the device in the calculation of total equivalent field pipe length.