ADLY MOTO MK-320 User manual

12/10/2008
MK-320 Minicar
OWNER’S MANUAL

1
FOREWORD
May we, the manufacturer, take this opportunity to thank you for choosing our Minicar to serve
you.
This Owner’s Manual is prepared for you to properly operate in safety. It also includes
information about the general care and maintenance of your Minicar. Therefore, we would like
you to read the manual before operating the vehicle.
It is our sincere wish that you enjoy operating this vehicle and receive fun from it. Should you
have any problems, please feel free to contact our local dealer in your area.

2
CONTENTS
Page
Foreword --------------------------------------------------------------------------------------------------------- 1
Operation Warning --------------------------------------------------------------------------------------------- 3
Safety Information ---------------------------------------------------------------------------------------------- 4
Specifications ---------------------------------------------------------------------------------------------------- 5
Periodical Check and Services ------------------------------------------------------------------------------ 6
Pre Operating Inspection ------------------------------------------------------------------------------------- 7
Operation -------------------------------------------------------------------------------------------------------- 13
Maintenance ---------------------------------------------------------------------------------------------------- 24
Correct Way of Driving --------------------------------------------------------------------------------------- 29
Abnormalities and Trouble Shooting ---------------------------------------------------------------------- 31
VIN number and Identification ------------------------------------------------------------------------------ 32
Pre-Delivery Inspection --------------------------------------------------------------------------------------- 33
Maintenance and Service record -------------------------------------------------------------------------- 34
Abnormalities Service Record ------------------------------------------------------------------------------ 37

3
OPERATION WARNING
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
NEVER OPERATE THIS VEHICLE WITHOUT PROPER INSTRUCTION.
THIS VEHICLE IS NOT FOR YOUTH UNDER 16 YEARS OLD.
ALWAYS FASTEN SEAT BELT.
READ THIS OWNER’S MANUAL CAREFULLY.
IT’S DANGEROUS TO DRIVE ON AN UNCLEAR ROAD CONDITION.
TO LOWER YOUR SPEED WHEN DRIVING AT NIGHT.
NEVER CONSUME ALCOHOL OR DRUGS BEFORE OR DURING RIDING.
NEVER OPERATE THIS VEHICLE ON HILLS TOO STEEP.
ALWAYS INSPECT YOUR VEHICLE EACH TIME YOU USE IT.

4
SAFETY INFORMATION
Don’t allow your child to ride.
Read all warning sticks on vehicle and follow the instruction.
Keep a safe distance between your vehicle and other vehicles.
Take a training course if you are a beginner.
This vehicle is designed to be operated only on level, free of obstacles.
When operate this vehicle on public streets, follow all safety rules that required.

SPECIFICATIONS
MODEL TYPE MK-320
DISPLACEMENT 272 cc (7.34 cu in)
TYPE 4 Stroke, SOHC, 4 Valves, Liquid cooled.
STARTING Electric
LUBRICATION Wet sump with washable oil filter
TRANSMISSION CVT with H/L & Reverse gears.
SPARK PLUG NGK, DPR7EA
BATTERY 12 volts, 10 Ah Maintenance free
OIL CAPACITY 1.0 L SAE 5W-40 or 10W-40
COOLANT Ethylene-glycol/water mix (25% coolant, 75% distilled water)
FUEL TANK 22.0 Liter (5.8 Gal)
OVERALL LENGTH 2690 mm (105.9 in)
OVERALL WIDTH 1465 mm (57.7 in)
OVERALL HEIGHT 1565 mm (61.6 in)
WHEEL BASE 1920 mm (75.6 in)
CLAIMED DRY WEIGHT 361 KG (795.9 lb)
BRAKE Front: R/L Disc Brake Rear: Disc Brake
SUSPENSION Front: Single A-arm with preload shocks
Rear: Dual A-arm with 5 way preload-adjustable shocks
FRONT TIRE 155R12C,175/70-12,195/70-12,185/55-R14
REAR TIRE 155R12C,175/70-12,195/70-12,185/55-R14
Manufacturer reserves the right to make change without notice.

12/10/2008
PERIODICAL CHECK & SERVICES
Maintenance Schedule
The maintenance intervals in the following table are based upon average riding conditions.
Riding in unusually dusty areas, require more frequent servicing.
Regular Service Mileage ( KM)Frequency
Item 500 1000 2000 3000 4000 5000 6000
Engine Oil R I R I R I R
Oil Filter C C C
Spark Plug I I I
Valve Clearance I I,A I,A
Coolant CHECK EVERY RIDE
Air Filter CLEAN AND CHECK EACH 1000KM OR AFTER OFF-ROAD USE
Carburetor I A A C,A
Driver Shaft CHECK EVERY RIDE
Gear Oil R I R
CVT Belt I
Suspension I I I
Brake System CHECK EVERY RIDE
Tires Pressure CHECK EVERY RIDE
Tire Wear I I
Steering I I I
Chassis Nuts，Bolts I I I
Battery I I I I
C: Clean; A: Adjust; R: Replace; C: Clean; I: Inspect, Adjust, Verify, Lubricate.

PRE OPERATING INSPECTION
Inspect your vehicle before you ride it.
It only takes a few minutes to check and may save your life.
Check the tires condition and pressure.
Check the nuts, bolts and other fasteners.
Check the drive shaft condition.
Check the throttle for smooth opening and return.
Check the fuel level in fuel tank
Check oil level in crankcase thru oil screen.
Check the coolant level in coolant reservoir.
Check break fluid to make sure it’s sufficient and not contaminated.
Check the brake operation to see if there are any leaking of the system.
Check the ease of turning to the left and right of steering handle.
Check brake pedal for effective braking. Try braking soon as you are driving off.

PRE OPERATING INSPECTION
Check and / or Refill Oil
CAUTIONS ：
Be sure to have sufficient oil, see the oil
level screen, and the filling cap is installed
correctly.
Total oil capacity：1.0 Liter
Prescribed 4-stroke engine oil only,
synthetic type is recommended.
Select the proper viscosity of oil.
It would damage or burn down the engine
parts if oil is insufficient.
Oil Filter
Housing
Oil Level
Screen
Oil Filling
Cap
Max.
Min.

PRE OPERATING INSPECTION
Check and refueling
Insert the key and turn to unlock (clockwise)
position for opening the fuel cap.
After refueling, insert the cap properly and
turn the key to lock (anti-clockwise) position.
Pull out the key and check fuel cap to make
sure it’s locked.
CAUTIONS
：
Stop the engine for refueling.
Use unleaded gasoline with octane 92
or higher.
Turn the gasoline cap anti-clockwise to
loose it, clockwise to tighten.
Avoid overfilling the gasoline, when
refueling, it could cause a fire when the
engine is hot.

PRE OPERATING INSPECTION
Tire pressure
CAUTIONS ：
Do not over inflate the tire pressure as indicated on the tire.
Check if there is any gravel in the tread grooves or any nail puncture. If so clean it.
Check for any crack or heavy worn-out. If worn-out exceeds the limit, replace it with new one.
Please check the marking on tires for detail specification.
Front and Rear Shock Absorbers
Apply pressure on both front and rear frame body to check the function of front and rear
shock absorbers.
Recommended tire pressure:
On-road 30 psi ( 2.11 kg/cm2)
Max. pressure : 35 psi ( 2.46 kg/cm2)
Min. pressure : 24 psi
(
1.69 k
g
f/cm2
)

PRE OPERATING INSPECTION
Battery
This vehicle is equipped with a maintenance
free type battery that requires no
maintenance.
Remove and Check
Remove battery tray fixity.
Remove negative and positive terminals
(negative first).
Remove battery and check voltage.
Normal voltage：12V and above
Keep terminals clean constantly.
Charge the battery base on the instruction
that printed on battery.

PRE OPERATING INSPECTION
Coolant level
With vehicle on a level surface, liquid should
be between MIN and MAX level marks
stamped on coolant reservoir.
CAUTIONS
：
Check coolant level while engine is cold.
Never add coolant in cooling system when
engine is hot.
If the coolant is added in the coolant
reservoir, check the level in the radiator too.
Add coolant if necessary.
MAX
MIN
Coolant
Reservior

OPERATION
KEY SWITCH
OFF & LOCK
To cut off the power supplied to turn off the
engine.
The key can be extracted.
After extracted the key, turn steeling wheel
left or right to lock the steeling.
ACG
To supplied power to vehicle accessories.
The key can not be taken out.
ON
To supplied main power to vehicle
The key can not be taken out.
START
Crank the starter motor to start the engine.
ON
ACG
OFF &
LOCK
START

OPERATION
ELECTRIC STARTER
Step on the brake pedal then turn the key to
start position to cranks the engine.
After engine started, release the key and it
will kept in "ON" position.
CAUTIONS
：
When cranks the engine:
Don’t turn the key to start position as
the engine is running.
Don’t press the starter button more
than 10 seconds when start up.
Start
Position
Brake
Pedal

OPERATION
SIGNAL LIGHT SWITCH
Turn switch shaft up, the right signal light
flashing indicates turning to the right.
Turn switch shaft down, the left signal light
flashing indicates turning to the left.
The switch will automatically return to
neutral when turning steering wheel ahead.
CAUTIONS:
HORN BUTTOM
Press the horn button on the switch shaft.
R
L
Always turn on signal lights before turning.

OPERATION
HEADLIGHT SWITCH
Turn switch shaft to change lighting function.
The light function can be "OFF", "Position
Light" and "Head Light ".
CHANGING HEADLIGHT BEAM
Pull switch shaft toward driver to change
Hi-Low beam.
Pull switch shaft up again to change setting.
Low beam
For normal condition.
High beam
For farther lighting, instrument panel
indicated "blue" light.
PASSING
Pull switch shaft can also for passing.
Switch Shaft
Switch Shaft

OPERATION
HAZARD WARNING SWITCH
HAZARD
Press lower side of hazard switch and all
indicator lights will start blinking together.
Press upper side of hazard switch to release
hazard function.
Hazard Switch

OPERATION
INSTRUMENT PANEL
ReverseNeutral
S
p
eed
Hi Beam
RPM
Trip &
Odometer
Water Temp.
Settin
g
Button
Turn Indicato
r
Low Gear High Gear
Fuel Mete
r
Parking

OPERATION
GEAR SHAFT
LFrom Neutral position, hoist the gear shaft
to top for low speed forward.
Use in uphill driving or rough terrain
conditions.
Speed limited below 50 Km/Hr.
HFrom Neutral position, hoist the gear shaft
for high speed forward.
Use in generally driving conditions.
RFrom Neutral position, pull down the gear
shaft for backward.
Speed limited below 15Km/Hr.
N-Neutral
CAUTION:
A
lways completely stop the vehicle
and apply the brake prior to moving
the gear shaft.
Totally stop vehicle when you are from
reverse to forward.
Before moving vehicle in reverse,
ensure the path behind is clear of
obstacles or bystanders.
Remain seated.
L
H
N
R