ADT 7900 Uno Dicing Series Operating instructions

P/N 97910-9000-001-01
April 2014
Your Resource for Advanced Dicing Solutions
ADT 7900 Uno
Dicing Series
Site Preparation and
Installation Supplement

Advanced Dicing Technologies Ltd.
www.adt-dicing.com
5 Hamada St., Hi-Tech Park (South), P.O.Box 87, Yokneam 20692, Israel
Tel.: [phone], Fax: [phone]
Confidential
This information is the property of Advanced Dicing Technologies Ltd.
Any reproduction, publication or distribution to a third party is strictly forbidden, unless written permission is given
by an authorized agent of ADT.

ADT Model 7900 Uno Dicing Series Installation Supplement
Safety First
P/N 97910-9000-001-01 Ver. 04/2014
i
SAFETY FIRST
ADT believes that the safety of personnel working with and around our
Systems is the most important consideration. Please read all safety
information below and in the Operations and Maintenance Manuals before
attempting to operate the System or perform any maintenance function.
Warnings
1. Obey and follow all warnings and cautions given in manuals.
2. Comply with all approved and established precautions for operating
electrical and mechanical equipment.
3. All maintenance tasks should be performed only by trained,
authorized personnel.
4. Verify that all the power, air and water facilities are turned off before
beginning any maintenance procedure, replacement, or repair of parts
(including insertion or removal of connectors or boards).
Danger - Electrical Shock Hazard: High voltage is present at
points throughout the System. Contact with high voltage can
result in injury or death. Before opening the lower bench doors or
attempting any maintenance task, ensure that there is no voltage
present in the system:
Power down the System.
Disconnect the AC power cord plug from the wall outlet and
wait ten minutes for any remaining current to dissipate.
Danger - Moving Parts Hazard:
Some components (e.g. Spindles and Blades) rotate at high
speeds and can cause injury even after power has been turned
off. Do not touch either the Spindle or the Blade while they
are still in motion. Wait until the rotation stops completely
before working on or near moving parts. Do not operate the
System with any of the covers open.
Beware of loose clothing, jewelry and other loose or dangling
items which might get caught in moving or rotating parts.
Danger - Bodily Injury Hazard: Be careful not to drop any of the
Covers while opening or closing them. Let go only once they are
completely opened or closed. Failure to do so could cause bodily
injury or damage to the Covers.
Danger - High Pressure Water and Air Hazards: Observe standard
operating procedures to avoid contact with High Pressure Water
and Air, which can present hazards, especially to eyes.
Danger –Excessive Hot Parts: Do not touch the solenoid valves
inside the system. Some solenoid valves may reach high
temperatures and direct contact can cause burns.

Site Preparation and Installation Supplement
Safety Features
Advanced Dicing Technologies Ltd.
ii
Safety Features
Our Systems are equipped with the following safety features. Look at
them and get to know them.
EMERGENCY STOP BUTTON: Pressing the red EMERGENCY STOP BUTTON
stops ALL activities in the System.
CIRCUIT BREAKER SWITCH: Use the CIRCUIT BREAKER SWITCH
immediately if it becomes necessary to cut off power to the System
GROUNDING CABLES: Grounding cables are attached to the inside of
each system panel and should be disconnected when the system panel
is removed. The grounding cables must be reconnected after replacing
the system panel.
ESD: An ESD (Electrostatic Discharge Device) should be worn when
handling the grounding cables.
INTERLOCKS: Covers of moving and/or rotating parts are equipped with
safety interlocks and sensors.
Avoid operating the system with open covers.
Spindle Interlock (Cut Cover):
The Spindle Interlock prevents injury to the User by:
Preventing the Cut Cover from opening while the Spindle
is rotating.
Preventing Axes X and Y from being moved, while the Cut
Cover is open.
Stopping Axes X and Y, if the Cut Cover is opened while
the Axis is moving.
Any attempt to move Axes X and Y, while the Cut Cover is open
results in an error message.
The Spindle Interlock is always engaged while the Dicer is
initializing, and when initialization is completed.
During the Blade Change procedure, the Spindle Interlock
automatically disengages when the Spindle is turned off by the
System. At the end of the procedure, the Software reminds the
User to close the cover before clicking Finish. The Spindle
Interlock then re-engages automatically to protect the User while
the Dicer initializes.
Note: Once the Blade Change button is pressed, the Spindle Interlock is
unlocked and cover can be opened. The user has 20 seconds to open the
cover. If the cover has not been opened within 20 seconds, the interlock locks
back and can be either opened using the Model 7900 software or bypassed by
means of a key.
The Spindle Interlock can be locked and unlocked from the Dicer
screen in the Setup & Diagnostics workbook. Access rights to this
function can be restricted.

ADT Model 7900 Uno Dicing Series Installation Supplement
Safety First
P/N 97910-9000-001-01 Ver. 04/2014
iii
Reference Documents
ADT Model 7900 Uno Semi-Automatic Dicing System
Operations Manual, 97910-9002-000-XX.
ADT Model 7900 Uno Semi-Automatic Dicing System
Maintenance Manual, 97910-9005-000-XX.
ADT 7900 Uno Dicing Series Schematics and Illustrated Parts
Book, 97910-9003-000-XX.

Site Preparation and Installation Supplement
Symbols
Advanced Dicing Technologies Ltd.
iv
CONVENTIONS
This section explains basic symbols and conventions used in this Manual.
Symbols
The following symbols have been inserted on the left hand side of the text
in order to make it easier for the User to perform procedures:
Symbol
Description
Note: Information given in a note describes how the Model
7900 functions or provides a tip on how best to use it.
Caution: Information given in a message labeled caution
refers to the safe operation of the Model 7900 and provides
warnings where the possibility for loss of data or damage to
the equipment exists.
Danger: Information given in a message labeled danger
warns of possible hazard to personnel and extreme hazard to
the Model 7900.
A wrench indicates that a procedure deals with hardware and
requires physical User intervention.
Screen Navigation
The convention below is an example of how to follow the shortened
instruction form for navigating to menu options.
Convention
Description
From the Manual menu, select
Manual >Dicer > Vision >
Manual Alignment
Click the Manual menu and select the
Dicer submenu, followed by the Vision
option within the Dicer submenu,
followed by the Manual Alignment sub-
option within the Vision option.
The convention below is an example of how to follow the shortened
instruction form for navigating the Setup & Diagnostics tree and the
Calibration tree in the Workbook workspace.
Convention
Description
From the Setup & Diagnostics
tree, select Saw > Dicer > Axes
> Front Y
From the Setup & Diagnostics tree,
select the sawbranch and within the
saw branch, select the Dicer branch
and within the Dicer branch, select the
Axes branch and within the Axes
branch, select Front Y.

ADT Model 7900 Uno Dicing Series Installation Supplement
Conventions
P/N 97910-9000-001-01 Ver. 04/2014
v
Abbreviations and Acronyms
AAmpere
BBD Broken Blade Detector
cf/m Cubic Feet per minute
cm/h Cubic Meters per hour
gf Grams of force
GUI Graphical User Interface
Hz Hertz (frequency)
HTS High Torque Spindle
in. Inch
in. Hg Inch of Mercury (vacuum pressure unit)
kgf*cm Kilograms of force multiplied by lever length, in centimeters
(torque unit)
mil 0.001 inch
mm Millimeter
MPU Main Power Unit
ms Millisecond
NCHD Non-Contact Height Device
psi Pounds per Square Inch
scfm Standard Cubic Feet per Minute (gas flow unit)
VVolts
VAC Volts of Alternating Current
VDC Volts of Direct Current

Site Preparation and Installation Supplement
Table of Contents
Advanced Dicing Technologies Ltd.
vi
TABLE OF CONTENTS
1. Installing the System_________________________ 1
2. Specifying System Elements __________________ 2
2.1 Workpieces _______________________________________________ 2
2.2 Blades____________________________________________________ 2
2.3 Broken Blade Detector (Optional) _____________________________ 2
2.4 Spindle ___________________________________________________ 3
2.5 X-Axis (Feed) ______________________________________________ 3
2.6 Y Axis (Indexing) ___________________________________________ 3
2.7 Z Axis (Cut Depth)__________________________________________ 4
2.8 Theta-Axis (Rotational)______________________________________ 4
2.9 Vision System _____________________________________________ 4
2.10 Display ___________________________________________________ 4
3. Preparing the Site ___________________________ 5
3.1 Environmental Requirements_________________________________ 5
3.2 Electricity Supply __________________________________________ 5
3.2.1 Electric Supply Specification ___________________________________ 5
3.3 Water ____________________________________________________ 6
3.3.1 Water Composition Requirements (Maximum Values) _______________ 6
3.3.2 Cutting Water Supply (De-ionized Water) _________________________ 6
3.3.3 Spindle Cooling Water Supply__________________________________ 7
3.4 Drain and Exhaust__________________________________________ 7
3.4.1 Water Drain________________________________________________ 7
3.4.2 Mist Exhaust _______________________________________________ 8
3.5 Pneumatics _______________________________________________ 8
3.6 Site Dimensions____________________________________________ 8
3.6.1 System Dimensions__________________________________________ 9
3.6.2 Center of Gravity ____________________________________________ 9
3.6.3 Installation Site _____________________________________________ 9
4. Performing System Installation _______________ 10
4.1 Receiving the System ______________________________________ 11
4.2 Initial Inspection __________________________________________ 11
4.3 Unpacking the System _____________________________________ 12
4.3.1 Uncrating the System _______________________________________ 13
4.3.2 Releasing All Moveable Parts and Unsealing the System____________ 15

ADT Model 7900 Uno Dicing Series Installation Supplement
Table of Contents
P/N 97910-9000-001-01 Ver. 04/2014
vii
4.4 Parts and Accessories Shipped with the System________________ 19
4.5 Positioning the System on your Production Floor_______________ 21
4.6 Securing the System to the Production Floor___________________ 23
4.7 Connecting Utilities to the System ___________________________ 23
4.8 Connecting the Main Power Cord to the Power Supply___________ 25
4.9 Setting Date and Time Properties ____________________________ 25
4.10 Installing the Chuck _______________________________________ 25
4.10.1 General Precautions ________________________________________ 25
4.10.2 Securing the Cutting Chuck to the Theta Table____________________ 26
4.10.3 Testing Chuck Flatness______________________________________ 27
4.11 Installing the Blades _______________________________________ 29
4.11.1 Performing Chuck to Non-Chuck Delta Measurement_______________ 31
4.11.2 Performing a Cut Test _______________________________________ 31

Site Preparation and Installation Supplement
List of Tables
Advanced Dicing Technologies Ltd.
viii
LIST OF TABLES
Table 1. Workpiece Maximum Measurements ___________________________________ 2
Table 2. Blade Settings_____________________________________________________ 2
Table 3. Spindle Specifications_______________________________________________ 3
Table 4. X Axis Details _____________________________________________________ 3
Table 5. Y Axis Details _____________________________________________________ 3
Table 6. Z Axis Details _____________________________________________________ 4
Table 7. Theta Axis Details__________________________________________________ 4
Table 8. Environmental Requirements _________________________________________ 5
Table 9. Electric Supply Specifications_________________________________________ 5
Table 10. External Circuit Breaker ____________________________________________ 6
Table 11. General Water Composition Requirements _____________________________ 6
Table 12. Cutting Water Supply ______________________________________________ 6
Table 13. Spindle Cooling Water Supply _______________________________________ 7
Table 14. Water Drain______________________________________________________ 7
Table 15. Mist Exhaust _____________________________________________________ 8
Table 16. Pneumatics______________________________________________________ 8
Table 17. System Dimensions _______________________________________________ 9
Table 18. Model 7900 Weight Distribution ______________________________________ 9
Table 19. Installation Site ___________________________________________________ 9
Table 20. Standard System Accessories ______________________________________ 19
Table 21. 2" System Accessories ____________________________________________ 20
Table 22. Documentation Items Shipped with Model 7900_________________________ 20
Table 23. Locating Taped System Parts_______________________________________ 22
Table 24. Removing Jigs __________________________________________________ 22
Table 25. System Utility Connections_________________________________________ 24

ADT Model 7900 Uno Dicing Series Installation Supplement
List of Figures
P/N 97910-9000-001-01 Ver. 04/2014
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LIST OF FIGURES
Figure 1. Indicators_______________________________________________________ 11
Figure 2. Crate and Steel Bands_____________________________________________ 13
Figure 3. Right Shipping Bracket ____________________________________________ 14
Figure 4. Left Shipping Bracket______________________________________________ 14
Figure 5. Internal Tilt Indicators _____________________________________________ 15
Figure 6. Theta __________________________________________________________ 15
Figure 7. Y and Z Jigs_____________________________________________________ 16
Figure 8. Y Jig___________________________________________________________ 16
Figure 9. X Jig___________________________________________________________ 17
Figure 10. Touch Screen and Spacer_________________________________________ 17
Figure 11. Air and Water Ports ______________________________________________ 18
Figure 12. Exhaust Connection______________________________________________ 24
Figure 13. Utility Connection Points __________________________________________ 24
Figure 14. Chuck Flatness Position Diagram ___________________________________ 27
Figure 15. Change Blade Window ___________________________________________ 29
Figure 16. Cooling Block with BBD___________________________________________ 30

ADT Model 7900 Uno Dicing Series Installation Supplement
Installing the System
P/N 97910-9000-001-01 Ver. 04/2014
1
1. INSTALLING THE SYSTEM
Installing the System lists and describes the system specifications and
prerequisites, as well as the procedures that you must perform, in order to
install the system in your business.
Installing the System includes:
Specifying System Elements on page 2.
Preparing the Site on page 5.
Performing System Installation on page 10.

Site Preparation and Installation Supplement
Workpieces
Advanced Dicing Technologies Ltd.
2
2. SPECIFYING SYSTEM ELEMENTS
Specifying System Elements describes various elements in the system and
includes the accepted specifications of each of the following elements:
Workpieces on page 2.
Blades on page 2.
Broken Blade Detector (Optional) on page 2.
Spindle on page 3.
X-Axis (Feed) on page 3.
Y Axis (Indexing) on page 3.
Z Axis (Cut Depth) on page 4.
Theta-Axis (Rotational) on page 4.
Vision System on page 4.
Display on page 4.
2.1 Workpieces
The system is capable of dicing round and rectangular workpieces
according to the following maximum measurements:
Table 1. Workpiece Maximum Measurements
Workpiece Type
Maximum Measurements
Circular
200 mm (8 inch) diameter
Rectangular
150 x 150 mm (6 x 6 inches)
2.2 Blades
The system can work with the following blades:
Table 2. Blade Settings
Name
Size
Type
2” Spindle
2”
Hub
2.3 Broken Blade Detector (Optional)
The BBD is available for use with hub blades. The BBD uses a light
transmitter and receiver mounted on the cooling block to detect any
breakage along the blade perimeter that exceeds 1 mm in length and/or
0.5 mm in depth. The BBD can to detect blade damage with spindle speeds
of up to 60,000 rpm.

ADT Model 7900 Uno Dicing Series Installation Supplement
Specifying System Elements
P/N 97910-9000-001-01 Ver. 04/2014
3
2.4 Spindle
The system is equipped with twin facing, air bearing, DC brushless, water
cooled, 2" spindles.
Table 3. Spindle Specifications
Parameter
Details
Spindle type
DC, Brushless
Maximum Rotation Speed
60,000 rpm
Speed Stability During Cutting
± 1%
Output power
1.2 KWatts
Programmable Speed Increment
100 rpm
2.5 X-Axis (Feed)
The X Axis is an air bearing axis.
Table 4. X Axis Details
Parameter
Details
Cut Stroke
416 mm (Standard)
Feed Rate Range
Up to 600 mm/sec
Feed Rate Stability
± 1%
2.6 Y Axis (Indexing)
The Y Axis includes ball bearing slides and stepper motor.
Table 5. Y Axis Details
Parameter
Details
Cutting Range
Y = 200 mm
Cumulative Accuracy
(bi-directional)
± 1.5 µm
Indexing Accuracy
± 1.0 µm

Site Preparation and Installation Supplement
Z Axis (Cut Depth)
Advanced Dicing Technologies Ltd.
4
2.7 Z Axis (Cut Depth)
The Z Axis includes ball bearing slides and stepper motor.
Table 6. Z Axis Details
Parameter
Details
Stroke
40 mm
Minimal Step (resolution)
0.2 µm
Accuracy (unidirectional)
2 µm
Repeatability
1 µm
2.8 Theta-Axis (Rotational)
The standard Theta (T) Axis includes Closed Loop Direct Drive with DC
Brushless motor.
Table 7. Theta Axis Details
Parameter
Details
Theta Axis Type
Closed Loop Direct Drive with DC
Brushless
Stroke
350 °
Resolution of Rotation
0.125 arc-sec
Repeatability
4 arc-sec
Accuracy
4 arc-sec
2.9 Vision System
The vision system includes the Digital Camera (Fire-Wire technology),
and Vertical and Oblique LED illumination.
2.10 Display
The system employs a 17" touch screen and user interface.

ADT Model 7900 Uno Dicing Series Installation Supplement
Preparing the Site
P/N 97910-9000-001-01 Ver. 04/2014
5
3. PREPARING THE SITE
Before installing the system, verify that all of the following elements are
present at the site and their specifications have been met:
"Environmental Requirements" on page 5.
"Electricity Supply" on page 5.
"Water" on page 6.
"Drain and Exhaust" on page 7.
"Pneumatics" on page 8.
"Site Dimensions" on page 8.
Note: If you require fastening the system to the floor, contact ADT for the
securing kit.
3.1 Environmental Requirements
To ensure proper system performance, verify that the following room
specifications are met.
Table 8. Environmental Requirements
Element
Specifications
Temperature
20 °C - 25 °C (68 °F ± 77 °F)
Temperature variation
±1 °C (±1.8 °F)
Humidity
Less than 70% relative humidity (non-
condensing)
Lighting
Minimum 1000 lux.
3.2 Electricity Supply
The system’s internal main power connection has been preset by ADT to
comply with the voltage requirements at your site, according to
information that you provided at the time of ordering.
3.2.1 Electric Supply Specification
Table 9. Electric Supply Specifications
Element
Specifications
Voltage Options (RMS)
200 to 240 ±10% VAC, 1 phase
Frequency
50/60 Hz ±2%
Power Consumption
2.5 KVA (2" Spindle)

Site Preparation and Installation Supplement
Water
Advanced Dicing Technologies Ltd.
6
3.2.1.1 External Circuit Breaker
Table 10.External Circuit Breaker
Element
Specifications
Circuit Breaker Rate
Minimum 25A
Circuit Breaker Inrush Current
Minimum 100A
Location/Distance
Maximum 2 meters from the rear of the
System.
3.3 Water
Caution: Do not use high acid or alkaline water, or water with impurities such
as iron, calcium, copper, chlorine, sodium or magnesium, as these can clog or
corrode the piping.
3.3.1 Water Composition Requirements (Maximum Values)
Table 11. General Water Composition Requirements
Element
Specifications
Acidity (pH)
6.8 - 7.8
Conductivity
1000 µS/cm
Total Dissolved Solids (TDS)
750 mg/l
Total Hardness
270 mg/l as (CaCO3)
Calcium (Ca)
80 mg/l
Alkalinity
150 mg/l as (CaCO3)
Silica (SiO2)
30 mg/l
Sulfate (SO4)
100 mg/l
3.3.2 Cutting Water Supply (De-ionized Water)
Table 12. Cutting Water Supply
Element
Specifications
Conductivity
0.05 -1.0 µS/cm
Pressure
4-5 atm. (58-73 Psi or 0.4-0.5 MPa)
±10%
Temperature
Room Temperature ± 1 °C (± 1.8 °F)
Consumption
Max 9 lpm (2.38 gpm)
Filtration Level
25 µm or better
Inlet Hose
12 mm O.D. min.

ADT Model 7900 Uno Dicing Series Installation Supplement
Preparing the Site
P/N 97910-9000-001-01 Ver. 04/2014
7
3.3.3 Spindle Cooling Water Supply
Caution: Do not use DI water for spindle cooling water, as it can aggressively
attack the cooling surfaces inside the spindle and erode seal areas.
Table 13. Spindle Cooling Water Supply
Element
Specifications
Pressure
2.8-6.2 atm. (40-90 psi)
(0.28-0.62 MPa)
Consumption
1.1 LPM for one spindle
Temperature
Room Temperature ± 1 °C
(± 1.8 °F)
Filtration Level
25 µm or better
Inlet Hose
8 mm I.D. min.
Note: Significant temperature changes may affect the process and cut
accuracy. Use a buffer tank or constant-temperature equipment to maintain a
stable water temperature of: 20–25°C (68-77°F) ± 1°C (± 1.8°F) from initial
water temperature during System operation.
3.4 Drain and Exhaust
3.4.1 Water Drain
Caution: Ensure that the Draw pipe at the wall side is installed no higher than
400 mm from the floor and allows free water flow.
Table 14. Water Drain
Element
Specifications
Drain Extension Hose
38 mm O.D.
Outlet Height
460 mm (18.1")
Outlet Diameter
38 mm (1.5")
Facility Side
Lower than 400 mm (15.7”)
Maximum Length
2 meters (40”)

Site Preparation and Installation Supplement
Pneumatics
Advanced Dicing Technologies Ltd.
8
3.4.2 Mist Exhaust
Table 15. Mist Exhaust
Element
Specifications
Mist Extension Hose
100 mm O.D.
Outlet Center Height from the Floor
965 mm (37.99”)
Minimum Suction
300 cm/h (177 cf/m)
3.5 Pneumatics
Table 16. Pneumatics
Element
Specifications
Pressure
5.5-7 atm. (80-102 psi)
0.55 -0.7 Mpa ±10%
Consumption
360 LPM (12.4 CFM)
Filtration Level
0.1 m or less
Oil Residue
Less than 0.1 ppm wt/wt
Dew point
-15 °C (5 °F)
Air Temperature
Room Temperature ± 1 °C
(± 1.8 °F)
Inlet Hose
12 mm I.D. min
3.6 Site Dimensions
The site dimensions are determined according to the following factors:
"System Dimensions" on page 9.
"Center of Gravity" on page 9.