AEG 21604 G User manual

Gaskookplaat
Table de cuisson
Gas hob
20604 G - 21604 G
11602 G - 21602 G
Gebruiksaanwijzing en Installatievoorschrift
Notice dutilisation et dencastrement
Operating and Installation Instructions
NL
FR
GB

36
ENGLISH GB
Important Safety Information
You MUST read these warnings carefully before installing or using the hob. If you need
assistance, contact our Customer Care Department on 87 5 35 35
Installation
lThis hob must be installed by qualified personnel, according to the manufacturers
instructions and to the relevant British Standards.
lAny gas installation must be carried out by a registered CO GI installer.
lemove all packaging before using the hob.
lEnsure that the gas and electrical supply complies with the type stated on the rating
plate, located near the gas supply pipe.
lDo not attempt to modify the hob in any way.
Child Safety
lThis hob is designed to be operated by adults. Do not allow children to play near or
with the hob.
lThe hob gets hot when it is in use. Children should be kept away until it has cooled.
lChildren can also injure themselves by pulling pans or pots off the hob.
During Use
lThis hob is intended for domestic cooking only. It is not designed for commercial or
industrial purposes.

37
lWhen in use a gas cooking hob will produce heat and moisture in the room in which
it has been installed. Ensure there is a continuous air supply, keeping air vents in
good condition or installing a cooker hood with a venting hose.
lWhen using the hob for a long period time, the ventilation should be improved, by
opening a window or increasing the extractor speed.
lDo not use this hob if it is in contact with water. Do not operate the hob with wet hands.
lEnsure the control knobs are in the OFF position when not in use.
lWhen using other electrical appliances, ensure the cable does not come into contact
with the hot surfaces of the cooking appliance.
lUnstable or misshapen pans should not be used on the hob as unstable pans can
cause an accident by tipping or spillage.
lNever leave the hob unattended when cooking with oil and fats.
lNever use plastic or aluminium foil dishes on the hob.
lPerishable food, plastic items and areosols may be affected by heat and should not
be stored above or below the hob unit.
Service
lThis hob should only be repaired or serviced by an authorised Service Engineer
and only genuine approved spare parts should be used.
Environmental Information
lAfter installation, please dispose of the packaging with due regard to safety and the
environment.
lWhen disposing of an old appliance, make it unusable, by cutting off the cable.
Keep this instruction book for future reference and ensure it is
passed on to any new owner.
{
This appliance is manufactured according to the
following EEC directives:
73/23 EEC - 90/683 EEC - 93/68 EEC -
89/336 EEC - 90/396 EEC,
current edition.

38
Contents
Important Safety Information ......................................................................................... 36
Instructions for the User ................................................................................................ 39
Description of the Hobs ................................................................................................... 39
Operation ........................................................................................................................ 40
Maintenance and Cleaning ............................................................................................. 41
The Hob Top ........................................................................................................ 41
Pan Supports ...................................................................................................... 41
The Burners ........................................................................................................ 41
Something Not Working? ................................................................................................ 42
Service and Spare Parts ................................................................................................. 43
Guarantee Conditions ..................................................................................................... 44
Instructions for the Installer ......................................................................................... 45
Engineer technical data................................................................................................... 46
Important safety requirements ........................................................................................ 47
Location .......................................................................................................................... 47
Installation ....................................................................................................................... 48
Gas Connection .................................................................................................. 49
Cut Out Size ........................................................................................................ 50
Building In ........................................................................................................... 50
Building over a cupboard or drawer .............................................................. 50
Building over a kitchen unit with door ............................................................ 51
Fitting the hob to the worktop ........................................................................ 52
Electrical connections ..................................................................................................... 53
Permanent Connection ....................................................................................... 54
Wiring diagram .................................................................................................... 54
Fault Finding ...................................................................................................................55
Preliminary Electrical Systems Check ................................................................. 55
Ignition System / Gas Ignition.............................................................................. 57
Commissioning................................................................................................................ 58
Pressure Testing.................................................................................................. 58
Conversion from Natural Gas to LPG ............................................................................. 59
Guide to Use the instructions
The following symbols will be found in the text to guide you throughout the Instructions:
Safety Instructions
Step by step instructions for an
operation
Hints and Tips
Environmental information
F
{

39
1. Hob Top
2. Rapid Burner
3. Semi-rapid Burners
4. Auxiliary Burner
5. Control nob for bac right burner (semi-rapid)
6. Control nob for bac left burner (semi-rapid)
7. Control nob for front left burner (rapid)
8. Control nob for front right burner (auxiliary)
9. Electric Ignition Push Button
Description of the Hobs
INSTALLATION
Any gas installation must be carried out by a registered CORGI installer, and in
accordance with existing rules and regulations.
The relevant instructions are to be found in the second section of this manual.
Please, ensure that, once the hob is installed, it is easily accessible for the engineer
in the event of a breakdown.
Mod. 21602 G
9
5
6
8
9
3
3
3
12
4
3
5
6
7
8
4
12
7
Mod. 11602 G

40
HO URNERS
To light a burner, turn the relevant control knob anticlockwise to the maximum position. At
the same time push the electric ignition button which is marked with a little spark. Then
adjust the flame as required.
If the burner does not ignite, turn the control knob to zero, and try again.
When switching on the mains, after installation or a power cut, it is quite normal for the
spark generator to be activated automatically.
To ensure maximum burner efficiency, you should only use pots and pans with a flat
bottom fitting the size of the burner used (see table).
Burner minimum maximum
diameter diameter
Large (rapid) 160 mm. 240 mm.
Medium (semi-rapid) 120 mm. 220 mm.
Small (Auxiliary) 80 mm. 160 mm.
Operation
As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid
simmering.
If you use a saucepan which is smaller than the recommended size, the flame will
spread beyond the bottom of the essel, causing the handle to o erheat.
Take care when frying food in hot oil or fat, as the o erheated splashes could easily
ignite
If the control knobs become difficult to turn, please contact your local AEG Ser ice
Force Centre.
WHEN THE HO IS FIRST INSTALLED
Once the hob has been installed, it is important to remove any protective materials,
which were put on in the factory.

41
Before any maintenance or cleaning can be carried out, you must DISCONNECT the
hob from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage can be removed more
easily than if it is left to cool.
The Hob Top
egularly wipe over the hob top using a soft cloth well wrung out in warm water to
which a little wasing up liquid has been added. Avoid the use of the following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, the following products are recommended:
- For stainless steel hobs use a proprietary stainless steel cleaner.
- For other hobs use Hob Brite or Bar Keepers Friend.
Pan Supports
The pan supports are dishwasher proof. If washing them by hand, take care when
drying them as the enamelling process occasionally leaves rough edges. If necessay,
remove stubborn stains using a paste cleaner.
The urners
The burner caps and crowns can be removed for cleaning.
Wash the burners taps and crowns using hot soapy water, and remove marks with
a mild paste cleaner. A well moistened soap impregnated steel wool pad can be
used with caution, if the marks are particularly difficult to remove.
After cleaning, be sure to wipe dry with a soft cloth.
Maintenance and Cleaning

42
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your
local AEG Service Force Centre.
SYMPTOM
nThere is n spark when lighting the
gas
nThe gas ring burns unevenly
SOLUTION
uCheck that the unit is plugged in and
the electrical supply is switched n
uCheck that the RCCB has n t tripped
(if fitted)
uCheck the mains fuse has n t bl wn
uCheck the burner cap and cr wn
have been replaced c rrectly, e.g.
after cleaning.
uCheck the main jet is n t bl cked
and the burner cr wn is clear f f d
particles.
uCheck the burner cap and cr wn
have been replaced c rrectly, e.g.
after cleaning.
If after all these checks, your hob still does not operate correctly, contact your local AEG Service
Force Centre.
Please note that it will be necessary to provide proof of purchase for any in-guarantee service
calls.
In-guarantee customers should ensure that the above checks have been made as the engineer
will make a charge if the fault is not a mechanical or electrical breakdown.

43
Service and Spare arts
When y u c ntact the Service Centre, they will need the f ll wing inf rmati n:
1. Y ur name, address and p st c de.
2. Y ur teleph ne number
3. Clear and c ncise details f the fault
4. The m del and the serial number (see rating label n the back f this instructi n
b klet)
5. Date f purchase
If y u require spare parts r an engineer c ntact y ur l cal Service F rce Centre by
teleph ning:
0870 5 929 929
Y ur call will be r uted t y ur l cal Service F rce Centre.
F r the address f y ur l cal Service F rce Centre and further inf rmati n ab ut Service
F rce, please visit the website at www.serviceforce.co.uk
CUSTOMER CARE
F r general enquiries c ncerning y ur AEG appliance and f r further inf rmati n n
AEG pr ducts, c ntact ur Cust mer Care Department by letter r teleph ne at the
address bel w r visit ur website at www.aeg.co.uk
Customer Care Department
AEG D mestic Appliances
55 - 77 High Street
Sl ugh
Berkshire
SL1 1DZ
Tel : [phone]*
* calls to this number may be recorded for training purposes.

44
Guarantee Conditions
Standard guarantee conditions
We, AEG, undertake that if within 12 months of the date of the purchase this AEG appliance or any part
thereof is proved to be defective by reason only of faulty workmanship or materials, we will, at our discretion
repair or replace the same FREE F CHARGE for labour, materials or carriage on condition that:
·The appliance has been correctly installed and used only on the electricity or gas supply stated on
the rating plate.
·The appliance has been used for normal domestic purposes only, and in accordance with the
manufacturers operating and maintenance instructions.
·The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any
person not authorised by us.
·All service work under this guarantee must be undertaken by a Service Force Centre. Any appliance
or defective part replaced shall become the Companys property.
·This guarantee is in addition to your statutory and other legal rights.
·Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be available
outside these hours in which case a premium will be charged.
Exclusions
This guarantee does not cover:
·Damage or calls resulting from transportation, improper use or neglect, the replacement of any light
bulbs or removable parts of glass or plastic.
·Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances
outside the United Kingdom.
·Appliances found to be in use within a commercial environment, plus those which are subject to
rental agreements.
·Products of AEG manufacture which are not marketed by AEG.
European Guarantee
If you should move to another country within Europe then your guarantee moves with you to your new home
subject to the following qualifications:
·The guarantee starts from the date you first purchased your product.
·The guarantee is for the same period and to the same extent for labour and parts as exists in the new
country of use for this brand or range of products.
·This guarantee relates to you and cannot be transferred to another user.
·Your new home is within the European Community (EC) or European Free Trade Area.
·The product is installed and used in accordance with our instructions and is only used domestically, i.e.
a normal household.
·The product is installed taking into account regulations in your new country.
Before you move, please contact your nearest Customer Care centre, listed below, to give them details of
your new home. They will then ensure that the local Service rganisation is aware of your move and able
to look after you and your appliances.
France Senlis [phone]
Germany Nürnberg [phone]
Italy Pordenone [phone]
Sweden Stockholm [phone]
UK Slough [phone]

45
OVERALL DIMENSIONS Width: 580 mm.
Depth: 500 mm.
CUT OUT DIMENSIONS Width: 550 mm.
Depth: 470 mm.
SUPPL CONNECTIONS Gas:
R 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230-240V 50Hz supply, 3 core flexible cable with
non rewireable plug fitted with a 3 amp cartridge fuse.
IGNITION HT SPARK Spark Generator
Ispra Control's BF 80066 - 220-240V 0.6 VA T120
Spark Gap : Fixed
HEAT INPUT
Rear Left Burner 2.0 W (6824 BTU/HR)
(semi rapid)
Front Left Burner 3.0 W Natural Gas (10236 BTU/HR)
(rapid) 2.8 W L.P.G. (9554 BTU/HR)
Rear Right Burner 2.0 W (6824 BTU/HR)
(semi rapid)
Front Right Burner 1.0 W (3412 BTU/HR)
(auxiliary)
APPLIANCE CLASS 3
APPLIANCE CATEGOR II2H3+
GAS SUPPL Natural gas G20 / 20mbar
Instructions for the Installer
Engineer technical data

46
BURNER RAPID SEMI-RAPID AUXILIARY
(large) (medium) (small)
POSITION MAX MIN MAX MIN MAX MIN
NOMINAL THERMAL
POWER kW 3.0 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW
RATE m
3
/h 0.286 0.057 0.190 0.038 0.095 0.028
NOZZLE REFERENCE 119 A just. 96 A just. 70 A just.
1/100 mm
NOMINAL THERMAL
POWER kW 2.8 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW
RATE g/h 202 43.5 144 29 72 21,5
NOZZLE REFERENCE 86 40 71 32 50 28
1/100 mm
NATURAL GAS
0 mbar
VALUE =
37.78 MJ/m
3
Ws - 50.7 MJ/ m
3
T PE OF GAS
LPG GAS
8-30/37 mbar
VALUE =
49.92 MJ/Kg
Burner Dia. Tap By-pass
1/100 mm
Auxiliary 28
Semi-rapid 32
Rapid 40
Aeration adjustment none

47
Important safety requirements
This hob must be installed in accordance with the Gas Safety (Installation and Use)
Regulations (Current Edition) and the IEE Wiring Regulations (Current Edition).
Detailed recommendations are contained in the following British Standards Codes Of
Practice: B.S. 6172/ B.S. 5440, Par. 2 and B.S. 6891 Current Editions.
The hob should not be installed in a bed sitting room with a volume of less than 20 m3.
If it is installed in a room of volume less than 5 m3 an air vent of effective area of 110 cm2
is required. If it is installed in a room of volume between 5 m3 and 10 m3 an air vent of
effective area of 50 cm2 is required, while if the volume exceeds 11 m3 no air vent is
required.
However, if the room has a door which opens directly to the outside no air vent is required
even if the volume is between 5 m3 and 11 m3.
If there are other fuel burning appliances in the same room, B.S. 5440 Part 2 Current
Edition, should be consulted to determine the requisite air vent requirements.
Location
The hob may be located in a itchen, a itchen/diner or bed sitting room, but not in a
bathroom or shower room.
Before ma ing the cut out in the wor top ensure that there is a minimum distance of 55
mm. between the rear edge of the hob and the wall.
A minimum distance of 100 mm. must be left between the side edges of the hob and any
adjacent cabinets or walls.
The minimum distance combustible material can be fitted above the hob in line with the
edges of the hob is 420 mm. If it is fitted below 420 mm. a space of 50 mm. must be
allowed from the edges of the hob.
The minimum distance combustible material can be fitted directly above the hob is 700
mm.

48
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE
FO 0813
FO 0812
Installation
IMPORTANT
This hob must be installed by qualified personnel to the relevant British Standards.
Any gas installation must be carried out by a registered CORGI installer.
The manufacturer will not acce t liability, should the above instructions or any of the other
safety instructions incor orated in this book be ignored.
700 mm
400 mm
100 mm
400 mm
50 mm
55 mm
50 mm
650 mm
400 mm
400 mm
100 mm
50 mm
50 mm
55 mm
600 mm
700 mm

49
A) End of shaft with nut
B) Washer
C) Elbow
FO 0814
FO 0264
On the end of the shaft, which includes the G 1/2" threaded elbow, adjustment is fixed so that the
washer is fitted between the components as shown in the diagram. Screw the parts together
without using excessive force.
It is im ortant to install the elbow correctly, with the shoulder on the end of the thread,
fitted to the hob connecting i e.
Failure to ensure the correct assembly will cause leakage of gas.
Gas Connection
Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or copper.
The connection should be suitable for connecting to R 1/2 (1/2 BSP male thread).
When the final connection has been made, it is essential that a thorough lea test is carried out
on the hob and installation.
Ensure that the main connection pipe does not exert any strain on the hob.

50
550
470
580
500
FO 2109
Cut Out Size
The dimensions of the cut-out are given in the diagram.
Building In
uilding over a cupboard or drawer
If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat
resistant board below the base of the hob on the underside of the wor surface.
It is also recommended to carry out the electrical connection to the hob as shown in
diagrams 1 and 2.

51
ON/OFF SWITCH
FLEX
OUTLET
ON/OFF SWITCH
FLEX
OUTLET
FO 0763 FO 0764
12
uilding over a kitchen unit with door
Proper arrangements must be ta en in
designing the furniture unit, in order to
avoid any contact with the bottom of the
hob which can be heated when it is
operated. The recommended solution is
shown in diagram 3.
The panel fitted under the hob ("a")
should be easily removable to allow easy
access if technical assistance is needed.
The space behind the itchen unit ("b")
can be used for connections.
30
20 min
60 a
b
FO1013
3
Dimensions are given in mm.

52
Fitting the hob to the worktop
Before fitting the hob into the cut out,
a sealing gas et supplied with the
hob must be fitted to the edge of the
cut out. It is essential that no gaps
are left in this seal in order to prevent
spillage near the hob seeping into the
cabinet below.
1) Place the sealing gas et
all around the edge of the
cut out.
2) Place the hob into the cut
out and secure it by
means of the relevant
fixing clamps and screws,
as shown in the diagram.
3) Remove the excess seal
The edge of the hob forms a double seal which prevents the ingress of liquids.
FO0199
a
Seal
F

53
Electrical connections
Any electrical work required to install this hob should be carried out by a qualified
electrician or competent person, in accordance with the current regulations.
THIS HOB MUST BE EARTHED.
The manufacturer declines any liability should these safety measures not be observed.
This hob is designed to be connected to a 230-240V 50Hz AC electrical supply.
Before switching on, ma e sure the electricity supply voltage is the same as that indicated on the
hob rating plate. The rating plate is located on the bottom of the hob. A copy is attached on the
bac cover of this boo .
The hob is supplied with a 3 core flexible supply cord incorporating 13 amp plug fitted. In the
event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse must be used.
Should the plug need to be replaced for any reason, the wires in the mains lead are coloured in
accordance with the following code:
Green and Yellow - Earth
Blue - Neutral
Brown - Live
1) Connect the green and yellow (earth)
wire to the terminal in the plug which
is mar ed with the letter 'E' or the
earth symbol or coloured green
and yellow.
2) Connect the blue (neutral) wire to the
terminal in the plug which is mar ed
with the letter 'N' or coloured blac .
3) Connect the brown (live) wire to the
terminal in the plug which is mar ed
with the letter 'L' or coloured red.
Upon completion there must be no cut, or stray strands of wire present and the cord clamp
must be secure over the outer sheath.
A cut off plug inserted into a 13 amp socket is a serious safety (shock) hazard.
Ensure that the cut off plug is disposed of safely.
FO 0390
F

54
Permanent Connection
In the case of a permanent connection, it is necessary that you install a double pole
switch between the hob and the electricity supply (mains), with a minimum gap of 3
mm. between the switch contacts and of a type suitable for the required load in
compliance with the current electric regulations.
The switch must not brea the yellow and green earth cable at any point.
Ensure that the hob supply cord does not come into contact with surfaces with
temperatures higher than 50 deg. C.
B
L
N
01
2
3
4
220/240
A
Wiring diagram
A. IGNITOR SWITCH
. IGNITOR UNIT