AEROCOMPACT CompactPITCH XW User manual

CompactPITCH
XW Hanger bolt
Assembly Instructions
Version: 01
Language: English | Original language: German
Original installation instructions
Important! Read carefully before installation!

XW Hanger bolt
www.aerocompact.com 2
Legal Notice
Subject to changes due to technical improvements. These assembly instructions correspond to the technical
status of the delivered product and not to the current development status at the manufacturer.
If pages or parts of the assembly instructions are missing, please contact the manufacturer's address given
below.
The original language of these assembly instructions is German. Any assembly instructions in another lan-
guage are a translation of the assembly instructions in German.
The assembly instructions are protected by copyright. Without written permission from AEROCOMPACT®
the assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage
and processing in computer systems, either in part or in full.
Copyright by © AEROCOMPACT®
Manufacturer
AEROCOMPACT® Holding
Sonnenstraße 10
A 6822 Satteins | Austria
office@aerocompact.com
www.aerocompact.com
Update
This manual is subject to change without notice. This does not represent any obligation on the part of the
manufacturer.
Creation date
06/2022
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
www.aerocompact.com 3
TOC
About This Document 4
Applicable Documents 4
Explanation of Symbols 4
Symbols in Illustrations 4
Target group 5
Appropriate use 5
Liability, Warranty, Guarantee 5
Guarantee 6
General information on liability 6
Systems with clamping on the short module side 6
Safety 7
Requirements of personnel 7
Working safely 7
Breakthrough protection 7
Climbing aids 7
Weather conditions 7
Dangers from the environment 7
Protection against falling objects 8
Personal protective equipment (PPE) 8
System Overview 9
Basic components XW hanger bolts 9
Hanger bolt options 10
Installing Rails and Cross Connectors 11
Module Accessories 11
Bonding and Grounding Accessories 11
Assembly 13
Measure the area 13
Mount hanger bolts 13
Mount and align angle adapter 15
Rail X40/X50 15
XWHanger boltwith T-Bolt 15
XW hanger bolt with quick mount adapter 16
Installing modules 16
Mount other modules 18
Mounting the microinverter with a T-Bolt Assembly (MA-RA) 18
Bonding 19
Maintenance 21
Complete System 21
Fittings 21
Dismantling 22
Disassemble components 22
Dismantle clamps 22
Appendix 23
Declaration of Conformity XW and XWS 23
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
About This Document
www.aerocompact.com 4
ABOUT THIS DOCUMENT
These installation instructions describe the procedure for installing the product. Read these assembly instruc-
tions carefully before starting the assembly. Follow the instructions carefully to ensure correct installation of
the product.
Applicable Documents
The following documents are a part of these installation instructions and are absolutely necessary for the
correct assembly of the system:
oProject report from AEROTOOL
oPlanning documents and drawings
Explanation of Symbols
In order to make these assembly instructions easy to understand, uniform safety instructions, symbols, terms
and abbreviations are used. The following symbols indicate notes which are not relevant to safety, but
which make working with the assembly instructions easier.
Requirements for an action are depicted with this symbol. Make sure that all requirements are met before
you carry out the following actions.
Action steps are depicted with this symbol. Carry out the steps in the specified order.
The result of the action is depicted with this symbol.
This note provides useful information for a smooth assembly of the product.
Symbols in Illustrations
Activities
Certain activities are required to carry out the assembly. These activities are shown in the illustrations with
the following symbols.
Check AEROTOOL planning documents Visual inspection
Activity by hand Observe right angle
Optional component,
optional installation method
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
About This Document
www.aerocompact.com 5
Tools
Certain tools are required to carry out the assembly. These tools are shown in the illustrations with the fol-
lowing symbols.
Measuring tape, measure Cordless screwdriver, screwdriver
Pencil, mark Torque wrench,
Observe torque
Chalk line Drilling machine, drill
Target group
These installation instructions are intended for trained personnel who are familiar with the installation of
photovoltaic systems. The personnel should also be familiar with working on roofs and know the local reg-
ulations regarding work safety. The personnel must also observe the instructions in the Safety chapter.
Appropriate use
The CompactPITCH XW flat roof system is designed exclusively for mounting PV modules on corrugated
fiber cement roofing or similar roofing materials. The system should be properly installed in accordance with
these installation instructions.
PV modules used with the CompactPITCH XW system should be approved by the module manufacturer.
AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules.
Any other use of the CompactPITCH XWsystem is considered improper.
Liability, Warranty, Guarantee
These assembly instructions and the project report supplied with the product are integral parts of the
product. The information, data and instructions given in the assembly instructions were up to date at the
time of printing. No claims can be made for products already delivered that deviate from the information,
illustrations and descriptions.
The project report supplied with the system contains the static calculation specific to the location. If the
module layout on the roof changes due to local conditions, e.g. unforeseen interference areas, the structural
analysis must be recalculated. The Aerocompact system is designed and planned using the AEROTOOL soft-
ware.
Aerocompact accepts no liability for damage and malfunctions caused by:
oimproper use
ouse of non-certified components.
ounauthorized modifications to the product.
oimproper handling of the product.
oInstallation errors
oFailure to comply with the installation instructions or planning documents.
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
About This Document
www.aerocompact.com 6
Guarantee
The warranty period for the system is 25 years. The warranty period for galvanized steel parts is 10 years. The
guarantee is only valid if the installation is carried out professionally and all system components are pur-
chased from Aerocompact. If the assembly instructions or the planning documents are disregarded, the war-
ranty will be invalidated.
Photovoltaic racking systems are not maintenance-free. Perform maintenance annually and immediately
after unusual weather events, e.g., after heavy storms or heavy snowfall, etc. If the maintenance is not carried
out at the specified interval, the warranty will become void.
General information on liability
We point out that the product is sold within the framework of a sales contract. Assembly/processing by the
purchaser or third parties is not carried out on behalf of or for Aerocompact and must be carried out by qual-
ified personnel strictly in accordance with the assembly instructions. The Aerocompact system must be
designed and planned with the AEROTOOL software. Aerocompact is not responsible for the project-related
structural integrity of the roof structure, for obtaining and documenting the roof manufacturer's approval
for the installation of the corresponding fasteners on the respective roof (in terms of warranties), nor for the
professional execution.
Errors and damage as well as limited or insufficient functionality of the system due to incorrect installation
and/or installation that deviates from the installation instructions and/or the project report (AEROTOOL)
exclude any material defect for which Aerocompact is responsible. In the event of improper handling, the
rights of the buyer due to a material defect shall expire. The system warranty is only valid if all system com-
ponents are purchased from Aerocompact.
Systems with clamping on the short module side
For a system with a clamp on the short side of the module, it is assumed that the module may also be used
in this mounting form (clamp on the short sides of the module). This release can either be generally avail-
able as part of the module installation instructions or can be given by the module manufacturer for specific
projects.
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Safety
www.aerocompact.com 7
SAFETY
Requirements of personnel
The person must be physically and mentally fit. Under no circumstances must the installation personnel be
under the influence of medication, alcohol or drugs.
Persons who are not healthy and fit must not work on roofs.
Personnel who are in training must only carry out work under the supervision of qualified personnel who
are authorized to train personnel.
Working safely
The company carrying out the installation is responsible for ensuring that the local regulations for work
safety and accident prevention are observed.
Breakthrough protection
Roof windows, skylights, large ventilation flaps etc. often cannot withstand the weight or impact of a person.
Such objects must be secured in a similar way as the edge of the roof.
Corrugated fibre cement roofs can be prone to breakthrough over the entire surface. Define walking routes
and secure them with load distribution measures.
On roofing or roof structures that do not have sufficient load-bearing capacity (e.g. thin sheets, corrugated
fibre cement), always work with load distribution aids.
Climbing aids
Only use suitable, intact and tested ladders. Set up and secure ladders according to instructions.
Separate rules apply to mechanical climbing aids (lifts, lifting platforms, ...).
Never use the PV mounting system as a climbing aid.
Weather conditions
In case of unsuitable weather conditions, work on the roof must not be continued any longer than neces-
sary - or not started at all.
Never carry out assembly work in strong winds. Strong wind exerts enormous forces on the large-area PV
modules. There is a risk that a module could be torn off the roof and people could be injured.
Never work in wet conditions or at temperatures below the freezing point. Depending on the roof pitch
there is a risk of slipping.
Dangers from the environment
Keep sufficient distance from overhead electrical lines. The following distances must be observed:
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Safety
www.aerocompact.com 8
1 m to 1,000 V
3 m: 1,000 to 11,000 V
4 m: 11,000 to 22,000 V
5 m: 22,000 to 38,000 V
> 5 m: if the voltage is unknown
Protection against falling objects
Areas below the roof on which work is being carried out must be protected from any falling objects. Where
this does not succeed, affected areas must be closed to the public.
Persons involved in the construction project must wear safety helmets.
Personal protective equipment (PPE)
Personal protective equipment is required to prevent injuries during assembly work.
Wear protective goggles when drilling.
Wear safety boots.
Wear cut-resistant work gloves during assembly.
Helmets are required for all persons involved on the construction site.
Use fall protection.
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
System Overview
www.aerocompact.com 9
SYSTEM OVERVIEW
Basic components XW hanger bolts
1Mid-Clamp | CLM10
2Hanger bolt | XWSxxx, XWSxxxCL
3Rail X40/X50, 5500 mm | X40-5500, X50-5500
4End-Clamp | CLE10
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
System Overview
www.aerocompact.com 10
Hanger bolt options
1XW Hanger bolt with hammerhead screw
M10x180 mm, M10x200 mm, M10x250 mm, M10x300 mm, M12x200 mm M12x250 mm, M12x300 mm |
XW10180, XW10200, XW10250, XW10300, XW12200, XW12250, XW12300
2XW Hanger bolt with Click fast connector
M10x200 mm, M10x250 mm, M10x300 mm, M12x200 mm, M12x250 mm, M12x300 mm |
XW10200CL, XW10250CL, XW10300CL, XW12200CL, XW12250CL, XW12300CL
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
System Overview
www.aerocompact.com 11
Installing Rails and Cross Connectors
1Rail X40, 3300 mm, 4400 mm, 5500 mm | X40-3300, X40-4400, X40-5500
2Rail X50, 3300 mm, 4400 mm, 5500 mm | X50-3300, X50-4400, X50-5500
3Cross Connector X40, X50 | XDL
Module Accessories
1Microinverter T-Bolt Assembly for Top Rail-Channel | MA-RA
2Microinverter Clamp for Module Frame | MA-MO
3Cable Tie Clip for Module Frame | CLP-M
Bonding and Grounding Accessories
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
System Overview
www.aerocompact.com 12
1Grounding Clamp 8 - 10 mm | WCL8-10
2Aluminium Wire 8 mm for Grounding | AWR8 (please use properly sized copper wire in the USA)
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Assembly
www.aerocompact.com 13
ASSEMBLY
Measure the area
The hanger bolts are positioned as centered as possible on top of the crest and attached as straight as
possible.
The hanger bolts are each screwed into the purlins and/or rafters (see AEROTOOL planning documents).
Refer to the dimensions of the module field from the AEROTOOL planning documents.
Determine module size.
Determine the distances between the rafters
Determine and mark the positions of the hanger bolts.
Mount hanger bolts
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Assembly
www.aerocompact.com 14
If the fastening screw of the roof covering overlaps with the position of the hanger bolt: Remove fasten-
ing screw.
Pre-drill holes at the marked positions:
M10 hanger bolt: Pre-drill wood rafters: Ø 7 mm, roofing material Ø 13 mm.
M12 hanger bolt: Pre-drill wood rafter: Ø 8.4 mm, roofing material Ø 15 mm.
Screw in the hanger bolts slowly and straight.
Observe the minimum screw-in depth of the thread (A) in the load-bearing timber:
M10 hanger bolt: at least 40 mm
M12 hanger bolt: at least 48 mm
Tighten the lower nut until the rubber seal bulges slightly outward (tightening torque: 15 Nm).
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Assembly
www.aerocompact.com 15
Mount and align angle adapter
Remove nut and attach angle adapter.
Align the universal adapter:
Loosen and tighten nuts and until the desired position is reached.
Align all angle adapters at the same height.
Small height differences can be compensated with the nut at the hammerhead screw or at the quick
mount adapter.
Rail X40/X50
XWHanger boltwith T-Bolt
Make sure that the angular adapters in a module row are each aligned outwards.
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Assembly
www.aerocompact.com 16
Fasten the rail with all T-Bolts.
Tighten nuts to 15 Nm or 11 ft-lb.
XW hanger bolt with quick mount adapter
Make sure that the angular adapters in a module row are each aligned outwards.
Attach the rail to each quick mount adapter.
Tighten the screws with a torque of 15 Nm or 11 ft-lb.
Installing modules
Never step on the modules when mounting them.
Spans and cantilevers need to be in accordance with the structural design as issued in the AEROTOOL
report. Refer to the AEROTOOL report for the exact positions of the module clamps.
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Assembly
www.aerocompact.com 17
Click the end-clamps into the rails.
Mount the module.
Hand tighten the screws of the end-clamps.
After each module, click the mid-clamps into the rail.
Place the next module flush against the mid-clamps.
Press the clamp onto the modules.
Hand tighten the screws of the mid-clamps.
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Assembly
www.aerocompact.com 18
On the first module, tighten the screws of the end-
clamps with 15 Nm or 11 ft-lb.
Mount other modules
Continue mounting the modules row by row.
Tighten the screws of all clamps with 15 Nm or 11 ft-lb each.
Reposition / replace clamps
Demount clamp: Unscrew the screw at the clamp completely.
Depending on the mounting situation, squeeze the clamp laterally and pull it out or pull it laterally out of
the rail.
Mounting the microinverter with a T-Bolt Assembly (MA-RA)
The microinverter can be installed on the rail below the module.
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Assembly
www.aerocompact.com 19
Attach the T-Bolt Assembly to the rail.
Hand-tighten the bolt .
Bonding
For bonding, AEROCOMPACT provides the bonding wire clamp as an accessory (NOT
VALIDINTHEUSA). These are each mounted on the support rails.
Depending on the installation, the module rows are connected to each other by the module clamps.
Exemplary representation
Bonding modules through module clamps
Bonding the individual module rows
Grounding the array by terminating to on-site ground
Attach the T-Bolt Assembly to the rail.
Place the grounding wire onto the rails.
Attach the clamp and tighten with the nut.
Tighten the nut with 15 Nm or 11 ft lb.
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

XW Hanger bolt
Assembly
www.aerocompact.com 20
Connect the wire to the on-site ground.
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
Table of contents
Other AEROCOMPACT Rack & Stand manuals
Popular Rack & Stand manuals by other brands

Middle Atlantic Products
Middle Atlantic Products VDM-200-T instruction sheet

AmazonBasics
AmazonBasics B07QKFS8QQ manual

Hach
Hach LZY714.99.420 0 Series manual

Nordic
Nordic DELTACO ARM-524 user manual

Vivo
Vivo STAND-V002D instruction manual

Kendall Howard
Kendall Howard 1915-3-300-21 Instructions / Directions