Afron HD1100N User manual
HD1100N
Parts Manual
PART III
Edition: April-2005
www.afron.com
T. 972-4-6371203
1
INDEX
INDEX…………………………………………………………………………………………… 1-2
INTRODUCTION……………………………………………………………………………….3
MACHINE DETAILS…………………………………………………………………………. 4
INDEX OF SECTIONS SCHEMATIC.........................................................……………….….5
A- SAW ASSEMBLY - SCHEMATIC ……………………...…..…………………………….6
A- SAW ASSEMBLY - PARTS LIST...…..………………………………………………….…7
B- MAIN ROTATION SHAFT - SCHEMATIC.....................…......………………………….8
B- MAIN ROTATION SHAFT- PARTS LIST..............................……….……………………9
C- ROTATION MOTOR – SCHEMATIC……………………........…..……………………...10
C- ROTATION MOTOR - PARTS LIST......…..……..…………………………………….…11
D- WIDTH CYLINDER SCHEMATIC ……...………………………………….…………….12
D- WIDTH CYLINDER PARTS LIST……...………..………………………….…………….13
E- VER/HOR CYLINDER – SCHEMATIC …………………….…………………………… 14
E- VER/HOR CYLINDER – PARTS LIST …………………………………………………...15
F-ENGINE HOOD CYLINDER- SCHEMATIC AND PARTS LIST …………….……….. 16
G- LIFT CYLINDER – SCHEMATIC AND PARTS LIST ….…….……………………… 17
H- COOLING FAN- SCHEMATIC AND PARTS LIST……………..………...……………. 18
I- REAR AXLE CYLINDER- SCHEMATIC AND PARTS LIST.………...……………… 19
J- REAR AXLE PIVOT - SCHEMATIC AND PARTS LIST………………….……………20
K- FRONT AXLE HUB- SCHEMATIC AND PARTS LIST…..……………...……………. 21
L- STEERING CYLINDER AND TIE ROD- SCHEMATIC ……………...………………...22
L- STEERING CYLINDER AND TIE ROD- PARTS LIST ……………...………………... 23
M-FRONT AXLE CYLINDER- SCHEMATIC AND PARTS LIST………………………..24
N- FRONT AXLE PIVOT- SCHEMATIC AND PARTS LIST………………..…………... 25
O- FRONT PUMP COUPLING- SCHEMATIC AND PARTS LIST…………………...….. 26
HYDRAULIC SYSTEM- CONTROL CIRCUIT SCHEMATIC ….………………..……… 27
HYDRAULIC SYSTEM- CONTROL CIRCUIT PARTS LIST….……………… …………28
HYDRAULIC SYSTEM-SAW CIRCUIT SCHEMATIC……………………....….……….. 29
HYDRAULIC SYSTEM-SAW CIRCUIT PARTS LIST……………………....….……….. 30
HYDRAULIC SYSTEM –ROTATION CIRCUIT SCHEMATIC…………………………. 31
HYDRAULIC SYSTEM –ROTATION CIRCUIT PARTS LIST………………………….. 32
INDEX-CONT .
2
HYDRAULIC SYSTEM –HYDROSTATIC DRIVE SCHEMATIC ……………………… 33
HYDRAULIC SYSTEM –HYDROSTATIC DRIVE -PARTS LIST ……………………… 34
HYDRAULIC SYSTEM –POWER STEERING SCHEMATIC AND PARTS LIST.……..35
HYDRAULIC SYSTEM –COOLING FAN SCHEMATIC AND PARTS LIST....……….. 36
SPECIAL TOOLS……………………………………………………………………………….37
NOTE……………………………………………………………………………………………..38
3
Dear Customer :
This parts manual is Part III from your machine documentation file.
Before attempting to service or operate the machine make sure to read and understand
The “General Pruning Manual” - Part I and the “Machine Manual” Part II.
This parts manual will guide you in the event that spare parts are needed for your Machine.
We urge you to use only original spare parts.
The first page contains all the specific information of your machine.
For example:Machine Serial Number, Date of Purchase Etc.
When making any parts inquiry, the following information will help us to serve you
quickly and efficiently:
1. Customer name.
2. Machine model.
3. Machine serial number.
4. Part number.
5. Part description.
This manual contains only the “common wear” parts. If you are in need of a part that
is not listed in this manual, please contact us and we will be happy to assist you.
For any technical assistance, please contact your local dealer or our
Technical Department:
ISRAEL: Phone # ++972-4-63713203 or Fax #++972-4-6370246.
USA: Phone #1-559-686-2844 or Fax # 1-559-685-1006.
As our policy is of continuous improvement, we reserve the right to change
Specification and design without notice.
IMPORTANT:
Read and understand the ”Machine Operating Manual” and the “General Pruning
Manual ” before attempting to do any service work on the machine or to operate it.
Service work or any operating of this equipment should be performed only by qualified
And trained personnel.
Do not attempt to change any of the original settings of the machine, or run the machine
without ALL of the original covers on.
Do not operate the machine if it is not in safe operating condition.
ALWAYS PUT SAFETY FIRST
4
MACHINE DETAILS
Machine model:…........................…… Machine S/N:………………………………
Date of purchase:……………………………………………………………………….….
Sold by (dealer):…………………………………………………………………………..
Purchaser’s Name:…........................……………………………………………………..
Phone number:………………………. Fax number:……………………………….
E-mail: ……………………………………………………………………………………
Address: ………………………………………………………………………….………..
City:...........................................……….State:....................................……………………..
Postal code:……………………………Country:………………………………………….
……………………………………………………………………………………………………
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5
INDEX OF SECTIONS
6
HD1100N-SECTION -A – SAW ASSY.
SCHEMATIC
7
HD1100N-SECTION- A – SAW ASSY.
PARTS LIST
REF. NO. DESCRIPTION PART NO.
1 SAW BEARING HOUSE 00100135
2 SAW SHAFT BEARING 6007-2RS 87006007
3 SAW BEARING SPACER 00100131
4 SAW PULLEY 00160069
5 SAW WASHER 00100132
6 SAW SHAFT - SHORT 00160072
7 SAW SHAFT NUT 1”NC 861016NC
8 SAW NUT STOPPER 00160089
9 SAW BLADE 24” 00100133
10 CUTTING HEAD FRAME – 11 FT 00145182
11 SAW PULLEY COVER 00100111
12 SPRING WASHER 3/8” 86600600
13 BOLT 3/8” NC x 3 /4” 85106012
14 FLAT NUT – SHORT 00100128
15 FLAT NUT- LONG 00100129
16 BELT BX124 048BX124
17 WASHER 1 /4” 86500400
18 SPRING WASHER 1 /4” 86600400
19 BOLT 1 /4”NC x 1 /2” ALEN 85704008
8
HD1100N- SECTION -B – MAIN ROTATION SHAFT
SCHEMATIC
9
HD1100N-SECTION- B – MAIN ROTATION SHAFT
PARTS LIST
REF.
NO. DESCRIPTION PART NO.
1 CUTTING ARM FRAME - LEFT 00145100
1 CUTTING ARM FRAME - RIGHT 00145110
2 BEARING 6015-2RS 87006015
3 SPACER 00160075
4 ROTATION ASSEMBLY (COMPLETE) 00195038
5 BEARING 6007 – 2RS 87006007
6 SAW ROTATION SHAFT 00195035
7 KEY 00195051
8 SNAP RING FOR SHAFT 35 876CI035
9 SNAP RING FOR SHAFT 75 876CI075
10 SAW MOTOR MOUNT FLANGE 00195034
11 MAIN SAW PULLEY 00195011
12 CONNECTOR 00115028
13 WASHER 00160071
14 BOLT 5/16”NC x 1 1 /4 “ 85105020
15 SPRING WASHER 5/16” 86600500
16 BOLT 1/2 NC x 1 1/4" 85108020
17 SPRING WASHER 1/2" 86600800
18 SAW MOTOR 00165101S
19 BOLT 7/16” NC x 1 1/4" 85107020
20 WASHER 7/16” 86500700
21 CUTTING HEAD FRAME - 11 FT. 00145182
22 DRIVE BELT BX-124 048BX124
23 BOLT 3/8”NC X 1 ¾" 85106028
24 SPRING WASHER 3/8” 86600600
25 BOLT 3/8”NC x 1” 85106016
26 COVER 00165105
27 BOLT 3/8”NC x 1 1/2" 85106024
28 ROTATION SHAFT 00195036
29 GEAR 00195037
30 BOLT 3/8” X 1 ¼” 85106020
10
HD1100N-SECTION -C – ROTATION MOTOR
SCHEMATIC
11
HD1100N-SECTION- C – ROTATION MOTOR
PARTS LIST
REF.
NO. DESCRIPTION PART NO.
1 CUTTING HEAD FRAME – 11 FT 00145182
2 ROTATION MOTOR MOUNT FLANGE 00195040
3 BOLT 5/8” NC x 8” 85110128
4 WASHER 00118116
5 SPRING WASHER 5/8” 86601000
6 NUT 5/8” NC 861010NC
7 ROTATION MOTOR 00100459
8 BOLT ALEN 1/2" NC x 1 1/4" 85008020
9 SPRING WASHER 1/2" 86600800
10 ROTATION MOTOR KEY 00100180
11 GEAR 24T 3/4 “ ASA 00195018
12 CONNECTOR 00115028
13 SPRING WASHER 5/16” 86600500
14 BOLT 5/16” NC x 1 1/4" 85105020
15 DRIVE CHAIN 3/4" ASA 60H 64-00000002
16 DRIVE CHAIN CONNECTOR 64-00000003
17 CHAIN TENSION BLOCK 00195039
18 NUT 1/2"NC 861008NC
19 TENSION BOLT 1/2"NC x 2.5” 00130021
20 WASHER 1/2" 86500800
21 BOLT 1/2"NC x 1 1/4" 85108020
12
HD1100N- SECTION - D –WIDTH CYLINDER
SCHEMATIC
13
HD1100N-SECTION - D –WIDTH CYLINDER
PARTS LIST
REF. NO. DESCRIPTION PART NO.
1 CYLINDER 00145201
2 CYLINDER NUT 00145202
3 PISTON ROD GUIDE 00200738
4 PISTON 00160317
5 LOCK NUT 1-1/2” NC 860024NC
6 LOCK NUT 00160315
7 FLOW RISTRICTOR QR4 00421157
8 CYLINDER ROD 00145203
9 BACK UP RING 00200739
* 10 SCRAPER PW60 882PW060
* 11 CYLINDER GUIDE WRE100 883WE100
* 12 ROD SEAL R12138 88412138
* 13 MAIN SEAL PR100 881PR100
14 CONECTOR ¼” BSP x 9/16” JIC 18-10000005
* 15 BACK UP RING 8-245 885BK245
* 16 O RING 5 -321 880OR321
* 17 O RING 2-245 880OR245
18 MAIN LOCK NUT 00145554
CYLINDER ASSY. 00145200
SEAL KIT 00200741
* INCLUDE IN SEAL KIT
14
HD1100N- SECTION- E – VER/HOR
SCHEMATIC
15
HD1100N-SECTION- E – VER/HOR
PARTS LIST
REF. NO. DESCRIPTION PART NO.
1 CYLINDER 00145211
2 PISTON 00550027
3 CYLINDER ROD 00145213
4 LOCK NUT 1-1/8” NC 860018NC
5 SPACER 00145216
6 CYLINDER NUT 00145212
7 CONECTOR ¼” BSPx 9/16” JIC 18-10000005
* 8 CYLINDER GUIDE WRE80 883WRE80
* 9 MAIN SEAL R1886 884R1886
* 10 MAIN SEAL PR80 881PR080
* 11 O RING 2-219 880OR219
* 12 SCRAPER PW40 882PW040
* 13 ROD GUIDE WRI40 883WRI40
* 14 O RING 2-235 880OR235
15 FLOW RISTRICTOR QR4 00421157
16 MAIN LOCK NUT 00145555
CYLINDER ASSY. 00145210
SEAL KIT 00145215
* INCLUDE IN SEAL KIT
16
HD1100N- F - ENGINE HOOD
CYLINDER SCHEMATIC AND PARTS LIST
REF. NO. DESCRIPTION PART NO.
1 CYLINDER 00090231
2 LOCK NUT 00090234
3 PISTON ROD 00090232
4 CYLINDER NUT 00090236
* 5 SCRAPER PW30 882PW030
* 6 PISTON ROD GUIDE WRI30 883WRI30
7 PISTON 00090233
* 8 O-RING 2-118 880OR118
* 9 OIL SEALR567 884R0567
* 10 CYLINDER GUWRE50IDE 883WRE50
* 11 MAIN SEAL EGR50 881PR050
12 LOCK NUT 3/4"NC 860012NC
13 GREASE FITTING 895104NF
14 FLOW RESTRICTOR QR4 00421157
* 15 O-RING NO. 2-140 + BACK UP 8-140 880OR140+885BK140
CYLINDER ASSY. 00090230
SEAL KIT 00090239
* INCLUDE IN SEAL KIT
17
HD1100N- SECTION-G – LIFT CYLINDER
SCHEMATIC AND PARTS LIST
REF NO. DESCRIPTION PART NO.
1 CYLINDER 00118081
2 LOCK NUT 00160315
3 CYLINDER NUT 00118084
4 PISTON ROD 00118082
5 LOCK NUT 861024NC
6 BACK UP RING 00100739
7 PISTON 00160317
8 PISTON ROD GUIDE 00200738
9 SPACER 00118083
10 GREASE FITTING 895104NF
* 11 SCRAPER PW60 882PW060
* 12 OIL SEAL R12138 88412138
13 O-RING 2-245+BK 8- 245 880OR245+885BK245
* 14 MAIN SEAL EGR100 881PR100
* 15 O-RING 5-321 880OR321
* 16 CYLINDER GUIDE WRE100 883WE100
17 PILOT VALVE 00100468
18 SPRING WASHER 86600500
19 BOLT 85705028
20 FLOW RESTRICTOR 00421157
CYLINDER ASSY. 00118080
SEAL KIT 00200741
* INCLUDE IN SEAL KIT
18
HD1100N- SECTION - H - COOLING FAN
SCHEMATIC AND PARTS LIST
REF. NO. DESCRIPTION PART NO.
1 ADAPTOR 00090132
2 RADIATOR MOTOR FLANGE 00170551
3 RADIATOR FAN MOTOR 00135058
19
HD1100N- SECTION – I - REAR AXLE CYLINDER
SCHEMATIC AND PARTS LIST
REF NO. DESCRIPTION PART NO.
1 CYLINDER 00145221
2 ROD 00145222
3 CYLINDER NUT 00145223
4 LOCK NUT 00160315
* 5 SCRAPER PW50 882PW050
6 BACK UP RING 00160312
* 7 MAIN SEAL R8991 884R8991
* 8 O RING 2-245 880OR245
* 9 MAIB SEAL PR100 881PR100
* 10 CYLINDER GUIDE WRE100 883WE100
11 PISTON 00160317
* 12 O RING 5-321 880OR321
13 LOCK NUT 1-1/2”NC 860024NC
14 ROD GUIDE 00160314
* 15 BACK UP 8-245 885BK245
CYLINDER ASSY. 00145250
SEAL KIT 00160318
* INCLUDE IN SEAL KIT
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