Kioti LK3054XS Instruction manual

TO THE READER
1
S265-WOO Feb. 2005
TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of KIOTI tractors LK3054XS. It is divided into two parts, “Mechanism” and “Servicing”.


MECHANISM
Information on the construction and functions are included. The part should be completely understood before
proceeding with troubleshooting, disassembling or servicing.


SERVICING
In this section you will find general precautions, maintenance and special tools. The are other sections which
include troubleshooting, servicing, specifications lists, disassembling, assembling and servicing that explains in
detail procedures, precautions, factory specifications and acceptable limits.
This manual contains the latest production information on illustrations and specifications based on the most up to
date production information available at the time of publication.
We reserve the right to make changes throughout the entire manual at any time without notice.

LK3054XS
2S265-WOO Feb. 2005
SAFETY STARTING
1. Always use the safety start switch to start the en-
gine and never by any other means.
2. Do not alter or remove any part of machine safety
system.
3. Before starting the engine, make sure that all shift
levers are in neutral positions or in the disengaged
positions.
4. Never start the engine unless you are in the
operator’s seat.
265W002A
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and the decals on the machine
itself to warn of the possibility of personal injury. It is essential that you read the instructions and safety regulations
before you attempt to repair or operate this unit. Read these instructions carefully.
SAFETY FIRST
SIGNS
DANGER
WARNING
CAUTION
IMPORTANT
DESCRIPTION
This mark indicates hazardous situation which, if not observed, may
result in death or fatal injury.
This mark should be indicated for most dangerous situations only.
This mark indicates potentially hazardous situation which, if not
observed, may result in death or moderate injury.
This mark indicates potentially hazardous situation which, if not
observed, may result in minor or moderate injury. And this mark can be
used as a warning against unsafe activities.
This mark indicates emphasis on notable characteristics in working
procedures or information on working procedures and technology for
convenient use.
NOTE Gives helpful information.
BEFORE SERVICINGAND REPAIRING
1. Read all safety instructions in this manual and be
aware of the safety decals on your machine itself.
2. Thoroughly clean your work area and the machine.
3. Make sure the machine is on firm and level ground
and that the parking brake is set.
4. Lower the implement to the ground.
5. Stop the engine and remove the key.
6. Disconnect the negative battery cable.
7. Place a “DO NOT OPERATE” tag in operator station.
265W001A

TO THE READER
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S265-WOO Feb. 2005
SAFETY WORKING
1. Do not operate or service the machine while under
the influence of alcohol, medication, or other
substances.
2. Never wear loose fitting clothing and always use
safety equipment appropriate to the job.
3. Never use improvised tools, parts or procedures.
Use only recommended tools appropriate to the
work.
4. Be careful to perform all work safely when servicing
is done by two or more people.
5. Always support the machine by safety stands. Never
work under the machine that is supported solely by
a jack.
6. Do not touch any rotating or hot parts while the en-
gine is running.
7. Never remove the radiator cap while the engine is
running, or immediately after stopping. Only remove
radiator cap when it is cool enough to touch with
bare hands. Slowly loosen the cap to relieve pres-
sure before removing completely.
8. Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury.
Relieve pressure before disconnecting hydraulic or
fuel lines. Tighten all connections before applying
pressure.
265W003A
265W004A
AVOID FIRES
1. Never smoke or allow flames or sparks in your work
area, as fuel is extremely flammable and explosive
under certain conditions.
2. Always disconnect the negative battery cable first
and reconnect it last to avoid sparks from an acci-
dental short circuit.
3. Battery gas will ignite. Keep sparks and open flame
away from the top of battery, especially while
charging.
4. Be careful not to spill fuel on the engine.
265W005A

LK3054XS
4S265-WOO Feb. 2005
DISPOSE OF FLUIDS PROPERLY
1. Observe relevant environmental protection regula-
tions when disposing of oil, fuel, coolant, electro-
lyte and other harmful waste. Never pour fluids into
the ground, down a drain, or into a stream, pond, or
lake.
265W008A
VENTILATE WORKAREA
1. Exhaust contains poisonous carbon monoxide, so
you should never run the engine in a closed area. If
the engine must be running while performing
maintenance, make sure the area is well ventilated.
PREVENTACID BURNS
1. Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill elec-
trolyte on yourself, flush with water, and get medi-
cal attention immediately.
265W006A
265W007A

TO THE READER
5
S265-WOO Feb. 2005
PREPARE FOR EMERGENCIES
1. Be sure to keep a first aid kit and fire extinguisher
handy at all times.
2. Keep emergency numbers for the nearest fire
department, hospital, doctor and ambulance
service, near your telephone in case of emergency.
265W009A

LK3054XS
6S265-WOO Feb. 2005
SAFETY DECALS
zThe following safety decals are installed on the machine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the
parts list.
(2) Parts No. : T2325-50512(1) Parts No. : T2325-50743
265W010A
5
6
4
7
3
2
1

TO THE READER
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S265-WOO Feb. 2005
CARE OF DANGER, WARNING AND CAUTION LABELS
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels.
4. If a component with danger, warning or caution label(s) is replaced, make sure new label(s) is (are) attached
in the same location(s) as the replaced component.
5. Mount new labels by applying on a clean dry surface and pressing any bubbles to outside edge.
(3) Parts No. : T2445-50724
(6) Parts No. : T2615-54112
(4) Parts No. : T2615-55111
(5) Parts No. : T2241-50702
(7) Parts No. : T2615-53561
TOAVOID POSSIBLE INJURY OR DEATH
1.
2.
Do not start engine by shorting across starter terminals.
Machine may start in gear and move if normal starting
circuitry is bypassed.
Start engine only from operator’s seat with transmission
and PTO in neutral.
Never start engine while standing on ground.
T2241-50702

CHAPTER 1
GENERAL

GENERAL
1-3
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1
2
265W101A
1. TRACTOR IDENTIFICATION
When contacting your local KIOTI distributor, always specify engine serial number, tractor serial number and hour
meter reading.
(1) Statutory Plate
(2) Engine Serial Number
(4) Hour Meter
265W102A
4
(3) Transmission Serial Number

CHAPTER 1 LK3054XS
1-4 S265-WOO Feb. 2005
265W103A
2. DIMENSIONS
mm (in.)

GENERAL
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3. GENERAL PRECAUTIONS
265W104A
(1) Grease
(2) Snap Ring for Shaft
(3) Snap Ring for Hole
(4) Assemble Towards to be Forced
(5) Reciprocating
(6) Rotating
1. Place the tractor on firm and level ground prior to
any service or adjustment.
2. Work with the engine stopped whenever possible.
Be careful when doing any testing that requires the
engine to be running.
3. Use only DAEDONG (KIOTI) approved special tools.
Servicing dealers may machine tools to DEADONG
(KIOTI) specifications, if the tool will not be used
often.
4. Keep your work area and the tractor clean during
all phases of the disassembly and reassembly
process.
5. After removal, keep parts clean and organized.
Tighten nuts to mating bolts by hand to keep
matched sets together.
6. Be careful during disassembly, assembly, and stor-
age of hydraulic parts. Dust and metal chips can
contaminate the whole hydraulic system. Keep
parts covered whenever possible.
7. Use only approved manufactures cleaning agents
for parts cleaning. Hydraulic parts should be
cleaned with an approved cleaning oil. Diesel fuel
should never be used for cleaning.
8. Remove all oil and contaminates before perform-
ing any measurement of parts.
9. Disconnect the battery negative (-) cable before re-
moving or installing any live electrical components.
10. Use only DAEDONG (KIOTI) genuine parts to main-
tain the performance and safety of your KIOTI tractor.
•Use packing bond, gasket sealer, equivalent to
Three Bond 1208D.
•Remove all existing sealer before applying new
sealer to the part.
•Apply the bond, sealer, in a bead centered on the
sealing flange area. If a bolt hole is encountered,
continue bead to the center of the inner sealing
surface.
•Assemble the parts within 10 minutes of bond,
sealer, application. Wait 30 minutes before add-
ing oil to the sealed parts, if applicable.
IMPORTANT
3.1 ASSEMBLY AND DISASSEMBLY
11. When assembling an outside snap ring, on a shaft,
or an inside snap ring, in a hole, assemble with
the head in the direction of force. Reference the
above figure.
12. When replacing a new part also replace the asso-
ciated packing (gasket), bearing (s), and o-ring (s).
Apply grease properly for O-rings and oil seals be-
fore assembly.
13. Locate the split portion of any spring pin by refer-
encing the direction of force, like the above figure.
14. Replace any split pin with a new one.

CHAPTER 1 LK3054XS
1-6 S265-WOO Feb. 2005
265W107A
3.2 ELECTRICAL SYSTEM
1. Check all electrical connectors daily for any dam-
age or short circuit at their junctions. In addition,
annually schedule a complete electrical system in-
spection with your local KIOTI dealer.
2. Do not modify or reorganize the wiring harness or
the electric field parts.
3. When disconnecting battery cables, disconnect the
negative cable first. Reinstall the positive cable first
when reinstalling.
DISCONNECTING BATTERY NEGATIVE CABLE
NOTE:
•Be sure to turn the starting key OFF when con-
necting or disconnecting the cable.
4. When disconnecting a connector, grasp the plastic
section, not the wiring.
265W106A
265W105A
5. When reconnecting the connector, insert it until it
snaps.
6. When replacing a broken fuse with a new on, be
sure to use the fuse with the correct amperage
capacity. Use your owner’s manual to establish the
correct capacity.
7. Be sure not to drop sensors and relays. They are
fragile.

GENERAL
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3.3 TUBES AND RUBBERS
Keep the tubes (hoses) and rubber parts free from oil
and other petroleum products. This may cause a
change in quality in these parts, and may shorten prod-
uct life.
3.4 LUBRICANT
During assembly and repair, apply designated lubri-
cant where specified in accordance with this repair
manual.
265W108A
265W109A

CHAPTER 1 LK3054XS
1-8 S265-WOO Feb. 2005
To ensure safety and prevent damage to the machine
and surrounding equipment, heed the following pre-
cautions in handling electrical parts and wiring.
4. HANDLINGPRECAUTIONSFORELECTRICALPARTSANDWIRING
265W110A
•Check electrical wiring for damage and loosened
connection every year. To this end, educate the
customer to do his or her own check. At the same
time recommend the dealer to performs a peri-
odic check during regular maintenance.
•Do not attempt to modify or remodel any electri-
cal parts and/or wiring.
•When removing the battery cables, disconnect the
negative cable first. When installing the battery
cables, connect the positive cable first.
IMPORTANT

GENERAL
1-9
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5. SPECIFICATIONS
NOTE:
The specifications are subject to change for the purpose of improvement without any notice.
TD140B-1
Vertical, water-cooled, 3-cylinder diesel
30.5 (22.4)
21 (15.7) / 2,700
1,395 (85.1)
2,700
28 (7.5)
Dry dual
Synchro shuttle
8F 8R
Standard
Wet disc type
Live
540 rpm at 2,610engine rpm / (Option 1,000 rpm)
38.7 (10.2)
Cat.I
975 (2,149)
Position control
Hydrostatic Power Steering
7 ~ 14 / 6 PR
11.2 ~ 2.4 / 6 PR
1.4 ~ 19.5
(0.86 ~ 12.15)
1.2 ~ 17.8
(0.75 ~ 11.09)
2,825 (111.2)
1,315 (51.8)
2,250 (88.6)
1,640 (64.6)
284 (11.2)
1,115 (43.9)
1,020 ~ 1,268 (40.2 ~ 49.9)
3.4 (11.2)
1,250 (2,756)
Engine
Model
Model
Type
Engine gross HP (kW)
P.T.O HP (kW)/rpm
Displacement cc (cu.in)
Rated revolution r.p.m min-1
Fuel tank capacity (gal.)
Clutch
Transmission
Speeds
Differential lock
Brake
P.T.O
Rear (rpm)
Pump capacity (Max. flow rate)/min (gpm)
3-point hitch
Maximum lifting capacity
(24in. aft of hitch) kg (lbs)
Hydraulic lift control system
Steering
Front
Rear
Forward (At rated engine rpm)
km/h (mph)
Reverse (At rated engine rpm)
km/h (mph)
Overall length (with 3p) mm (in.)
Overall width (minimum tread) mm (in.)
Overall height (from top of ROPS)
mm (in.)
Wheel base mm (in.)
Min. ground clearance mm (in.)
Tread
Min. turning radius
(without brake) m (Ft.)
Weight (with rops) kg (lbs.)
Drive trainHydraulic system
LK3054XS
Standard
tire size
Traveling
speeds
Dimensions
Front mm (in.)
Rear mm (in.)

CHAPTER 1 LK3054XS
1-10 S265-WOO Feb. 2005
6. LUBRICANTS, FUELAND COOLANT
Capacity
Moderate amount Type of grease Multipurpose type grease
SAE 90 gear oil or transmission case oil
No. Locations Capacities Lubricants
Fuel
Coolant
Engine crankcase
Transmission case
Front axle case
Greasing
Battery terminal
No.2-D diesel fuel
No.1-D diesel fuel if temperature is below -10°C (14°F)
Fresh clean water with anti-freeze
Engine oil: API Service Classification CC or CD
1
2
3
4
5
6
28 (7.4 U.S.gal.)
7.2 (1.9 U.S.gal.)
6.4 (1.69 U.S.gal.)
26
(6.86 U.S.gal.)
6.0 (1.58 U.S.gal.)
No. of greasing points
2
Above 25°C (77°F)
0 to 25°C (32 to 77°F)
Below 0°C (32°F)
SAE30, SAE10W-30 or 10W-40
SAE20, SAE10W-30 or 10W-40
SAE10W, SAE10W-30 or 10W-40
To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents.
Exxonmobil
Shell
BP
Mobilfluid 423 or 424
Exxon Hydraul 560
DONAX-TD/TD Plus
Tractran UTH
WARNING
yCheck the oil level regularly.
yCorrect the oil level, if needed, before operating.
yAlways check and add oil with the tractor on a flat, level surface.
yTo prevent personal injury, always stop the engine and set the parking brake before performing any kind
of service.