AIR-O-LATOR AQUARIAN 244301 User manual

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THANK YOU!
We would like to thank you for your purchase of the Aquarian Aquaculture aerator. We hope that
you will enjoy your aerator for many years to come.
We at Air-O-Lator take pride in our products and want you to know that we will stand behind our
products.
Once again thank you and if there are any questions we can answer or supply more information
please do not hesitate to contact us.
Phone: [phone]
E-Mail: [e-mail]
Website: www.airolator.com
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8100-04 Paseo, Kansas City, Missouri 64131
800-8 1-3177
www.airolator.com [e-mail]
INSTALLATION
OPERATION
AND
MAINTENANCE
OF THE
AQUARIAN® AQUACULTURE
FLOATING AERATOR
DO NOT DESTROY!
This manual is designed for use in the installation operation and maintenance of the Aquarian®
Aquaculturel®. Store this document in an easily accessible location.
The following information is provided to alert persons to potential personal injury hazards inherent
with products.
! DANGER: Indicates an eminently hazardous situation which if not avoided will result in death
or serious injury.
! WARNING: Indicates a potentially hazardous situation which if not avoided could result in
death or serious injury.
! CAUTION: Indicates a potentially hazardous situation which may result in minor or moderate
injury.
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SAFETY DATA INFORMATION SHEET
! DANGER: RISK OF ELECTRIC SHOCK. DO NOT INSTALL THIS
EQUIPMENT IN SWIMMING AREAS. THIS EQUIPMENT HAS
NOT BEEN INVESTIGATED FOR USE IN SWIMMING AREAS.
! WARNING: DISCONNECT AND LOCK OUT ELECTRICAL POWER
BEFORE ANY SERVICE IS PERFORMED ON THIS DEVICE.
! WARNING: THE CONTROL PANEL AND UNIT MUST BE GROUNDED. FAILURE TO CONNECT TO
A PROPER GROUND COULD RESULT IN PERSONAL INJURY OR DEATH.
! WARNING: BEFORE ATTEMPTING TO INSTALL, SERVICE OR MAINTAIN
THE UNIT AND/OR FLOTATION IN ANY BODY OF WATER A
COAST GUARD APPROVED PERSONAL FLOTATION DEVICE
(PFD, TYPE III OR HIGHER) MUST BE WORN.
! WARNING: THE FLOTATION PROVIDED FOR THIS EQUIPMENT, HAS
NOT BEEN INVESTIGATED AS A PERSONAL FLOTATION DEVICE.
! WARNING: ATTEMPTING TO INSTALL OR SERVICE EQUIPMENT FROM
AN UNSTABLE WORK PLATFORM COULD RESULT IN DEATH
OR INJURY.
! WARNING: POSSIBLE CUTTING HAZARD. ROTATING PROPELLER COULD RESULT
IN SERIOUS INJURY. TURN OFF POWER AND LOCK OUT BEFORE INSTALLATION
OR SERVICING.
! NOTICE:DO NOT OPERATE THIS EQUIPMENT OUT OF THE WATER.
(EXCEPTION:) IT IS PERMISSABLE TO BUMP RUN 3-PHASE
EQUIPMENT OUT OF THE WATER TO VERIFY COUNTER
CLOCKWISE MOTOR ROTATION WITH A RAPID ON/OFF
OPERATION.
! CAUTION: INSTALLATION OR SERVICE WORK MUST BE PERFORMED
FROM A STABLE WORK PLATFORM TO AVOID THE
POSSIBILITY OF CAPSIZING.
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REMOVE THE AQUARIAN AQUACULTURE UNIT FROM THE SHIPPING CONTAINER.
INSPECT FOR ANY SHIPPING DAMAGE.
Do not dispose of the shipping container and packing material. SAVE in the unlikel event of
return for service.
Remove the protective rubber end cap and the locating screw on the same end of the support tube
(C).
Insert the support tube (C) into the diffuser/motor assembly (B) until it stops against the second
locating screw.
Insert the first locating screw back into the hole provided in the support tube just outside the diffuser
and reinstall the end cap.
! WARNING: DO NOT USE AS A PERSONAL FLOTATION DEVICE.
Cut two (2) lengths of ¼” hollow braid rope or similar material of sufficient length to accommodate for the
variations in the water depth that naturally occur. A ratio of 3 to 1length to depth of rope should be sufficient.
Use (2) concrete 8”X8”X16” building blocks as the anchor medium. Insert one of the ropes into one hole of the
float and tie a knot of sufficient size that will not allow the knot to “pull out“ of the float. Do the same with the
other rope at a diagonal corner. Tie the opposite end of the ropes to separate blocks in a secure manner and
place on top of the float.
Position the float where desired and drop one anchor block and then the other at an angle to the float. (See the
diagram below)
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AERATION CONFIGURATION / BOTTOM MOORING
AIR-O-LATOR UNIT
USER SUPPLIED
CONCRETE BLOCK
ANCHOR CEMENT
BLOCK
3:1 RATIO
1/4" ANCHOR ROPE
USER SUPPLIED
RECOMMENDED POWER CABLE TO
AIR-O-LATOR UNIT
ALL WIRING SHALL BE PER
ELECTRICAL CODES
INCOMING SUPPLY
CONNECTION
N.E.C. C.E.C. OR LOCAL

An alternative to anchoring would be to moor the unit to the shore at any point that you desire.
Place the Aquarian into the float (A) with the support tube (C) resting in the molded groove (E) in the float as
indicated. The power cord is to rest on top of the float to minimize the possibility of entanglement with the
propeller.
ELECTRICAL
! DANGER: ELECTRIC SHOCK HAZARD. DISCONNECT ELECTRICAL POWER
BEFORE SERVICING PANEL OR EQUIPMENT.
! WARNING: TO REDUCE THE RISK OF ELECTRIC SHOCK CONNECT
ONLY TO A PROPERLY GROUNDED CONNECTION. FAILURE
TO CONNECT TO A PROPER GROUND COULD RESULT IN
PERSONAL INJURY.
The single (1) phase ½-hp 115-volt AQ-5 requires a 15 amp 115-volt receptacle. The single (1)
phase ½-hp 230-volt AQ-5 and the 1-hp AQ-10 require a 15 amp 230-volt receptacle. It is
permissible to “hard wire” the unit to the power connection.
NOTE It is recommended that a service disconnect switch be installed.
Control box mounting (AQ-10 ONLY): Remove the cover to control box. Mount the control box
to any solid object i.e. wall posts or struts using the holes provided. The panel must be mounted so
that the electrical wires are downward. DO NOT ALLOW THE ELECTRICAL CONTROL BOX
TO LAY ON THE GROUND.
! WARNING:CONNECT TO A GROUNDED OUTLET OR CONNECTION ONLY. Failure to
do so may result in personal injury.
GROUND FAULT PROTECTION is strongly suggested on ANY electrical device.
DO NOT INSTALL OR USE THIS DEVICE IN SWIMMING AREAS. This equipment has not
been evaluated for use in swimming areas.
Franklin Electric Submersible Motor Specifications (60 Hz)
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Motor Maximum Line to Line S.F. Circuit Breaker Fuse
Amp Size Amp Size
Model Number H.P. Volts S. F. S.F.Amps atts Resistance PowerFactor % Standard Time Delay
244301 0.5 115 1.6 12.0 1000 1.0-1.3 73.00% 35 20
224302 0.5 230 1.6 6.0 1000 4.2-4.5 73.00% 20 10
214508 1 230 1.4 Y 9.8 1500 2.2-2.7 Main 74.00% 30 20
B 9.8 10.1-12.3 Start
R 0
Cable Selection Guide
Single Phase, Three Wire with ground cable, 60 Hz
(Maximum length in feet – Service entrance to fountain)
HP Volts 12 10 8
0.5 115 150 250 350
0.5 230 650 1000 1600
1 230 400 600 950
MAINTENANCE
The Aquarian aerators are virtually maintenance free. It is recommended that you remove the unit
from the water periodically to inspect clean and remove build up on the motor. The motor is
identified as the cylindrical device attached to and below the diffuser. The motor is water-lubricated
and cooled. There is no circulation of water through the motor. It is sealed. NO SEAL OR FLUID
MAINTENANCE IS REQUIRED. There are no user serviceable parts within.
DO NOT TAMPER WITH THE MOTOR OR DISASSEMBLE THE MOTOR. SUCH
TAMPERING WILL BE EVIDENT AND WILL VOID THE WARRANTY.
Inspect the propeller a minimum of Two times a year for wear and replace if any wear is indicated.
Propeller wear can promote premature motor failure. Clean the motor and diffuser at this same time.
STORAGE
Place unit in an upright position. Protect the unit from exposure to temperatures below
-20°F and avoid exposure to temperatures over 120°F.
The most desired method of storing the unit would be to leave it in the pond or lake as long as the
unit is not allowed to freeze in which could result in damage to the float or the unit.
DEBRIS MANAGEMENT
The Aquarian aerator is designed to move a very large amount of water. It is possible that debris will
be drawn into the aerator causing fouling that will restrict the water flow and performance of the
aerator. Debris may also cause damage to the aerator propeller diffuser and motor. It is important
and the owner’s responsibility to maintain and remove debris from the aerator.
The factory has designed the flotation device with brass (1/4-20) inserts molded around the inside
circumference of the center hole of the float where the aerator is installed. In certain applications it
may be desired to add a debris screen to minimize fouling your aerator. Our suggestion is to make a
cylinder of plastic or wire mesh (minimum ¼” opening).
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The cylinder should be approximately 18 inches in diameter and 2 feet long. Do not put a bottom or
top in the cylinder. Water flow must not be restricted to the aerator. Attach the debris screen with
stainless steel ¼-20 x ½” hex head bolts.
TROUBLE SHOOTING PROCEDURE
Due to the extremely simple design of the Aquarian® Aquaculture® aerator and minimal maintenance
required there is consequently a limited amount of trouble shooting to be sought.
A volt ohmmeter is required to complete these checks.
! DANGER: Electric shock hazard. Disconnect and lockout the electrical power before
servicing.
If the aerator does not start:
(1) Check for the correct voltage by using a voltmeter and verify that the voltage is within 10% of the
nameplate rating. If the voltage is incorrect contact a licensed electrician or your power company.
(2) If the correct is present check for the correct size of fuses loose connections or a tripped circuit
breaker. Replace the fuses with the correct size and rating or reset the circuit breaker. If the problem
persists contact your electrician.
(3) In the case of single-phase equipment check for loose connections or overload breakers of which there
are two (located on the bottom of the control box) that may have tripped and push to reset.
(4) Inspect the power cord and motor lead with an ohmmeter check for continuity. Check for cuts causing
short circuits. Replace as necessary with a new motor lead or power cable. Use the correct gauge and
type for the power cable that being SOW or SEOW.
If the aerator runs but the overloads trip:
(5) Check for the correct voltage at the incoming line terminals. The voltage must be within 10% of the
nameplate voltage. Contact the power company to correct the voltage.
(6) Overloads are heat sensitive and can trip if a control box is exposed to an excessive amount of ambient
heat. Shade or move the control box away from the heat source.
(7) A possible condition although remote is that a control box has defective components or is defective.
Possible causes are lightning or power surges. Repair or replace the defective components or the entire
control box as required.
(8) Check the power cable and motor lead for cuts or breaks using an ohmmeter. Never attempt to tape or
splice a cable or motor lead.
(9) The motor may be defective. There is nothing to repair in the motor. If found to be defective; replace
the motor if required.
INSULATION
&
WINDING
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RESISTANCE
VALUES
CONDITION OF MOTOR AND LEADS OHM VALUE MEGOHM VALUE
A used motor which can be reinstalled. 10,000,000 ( or more) 10.0
MOTOR IN ATER. Ohm readings are for drop
cable plus motor.
A motor in the water in reasonably good condition 500,000-2,000,000 0.5-2.0
A motor which may have been damaged by
lightning or with damaged leads. Do not pull 20,000-500,000 0.02-0.5
aerator this reason.
A motor which definitely has been damaged or with
a damaged cable. The aerator should be pulled
and
repairs made to the cable or the motor replaced.
The
10,000-20,000 0.01-0.02
motor will not fail for this reason alone, but it will
probably not operate for long.
A motor which has failed or with completely de-
stroyed cable insulation. The aerator must be less than 10,000 0.0-0.1
pulled and the cable repaired or the motor
replaced.
Insulation resistance does not vary with rating. All
motors of all HP, voltage, and phase rating have
the
same value of insulation resistance.
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AQUARIAN PARTS LIST
(AQUACULTURE)
FOR 1-HP ONLY
PART DES CRIPTION PART NUMBER
WIRE AS S Y.,50', 3 WIRE 90WAF/S C50
WIRE AS S Y.,100', 3 WIRE 90WAF/S C100
WIRE AS S Y.,150', 3 WIRE 90WAF/S C150
MOTOR LEAD AS S EMBLY 3 WIRE ITEM 10 90MLA
MOTORS
PART DES CRIPTION PART NUMBER
1/2 H.P., 115 .,1PH,60Hz, 2 WIRE 4924450401
1/2 H.P.,230 .,1PH,60Hz, 2 WIRE 4924450501
1.0 H.P..,230 .,1PH,60Hz 4921450812
FOR 1/2 HP ONLY
PART DES CRIPTION PART NUMBER
WIRE AS S Y., 2 WIRE, 115 ,50' 90WA211550
WIRE AS S Y., 2 WIRE, 115 ,100' 90WA2115100
WIRE AS S Y., 2 WIRE, 115 , 150' 90WA2115150
WIRE AS S Y., 2 WIRE, 230 ,50' 90WA223050
WIRE AS S Y., 2 WIRE, 230 ,100' 90WA2230100
WIRE AS S Y., 2 WIRE, 230 ,150' 90WA2230150
MOTOR LEAD AS S Y. 2 WIRE ITEM 11 90MLA2
PLUG, WIRE 115 OLT ITEM 12 15P5965 Y
PLUG, WIRE 230 OLT ITEM 13 15PHUB5666
ADDITIONAL PARTS NOT S HOWN
PART DES CRIPTION PART NUMBER
FLOAT 36" 90FA36
PROP GUARD 90PG5X10
MOTOR S TUD 1/2 H.P.-1 H .P. 58155202101
S HAFT S LINGER 90S S WS W4
ITEM PART DESCRIPTION QTY PART NUMBER
1 DIFFUSER 1 12DFGL 80
2 NUT, NYLON LOCK 5/16-24 4 18078500
3 WASHER, FLAT 5/16 4 18079025
4 PROPELLER 1 SEE INSERT
5 MOTOR, FRANKLIN 1 SEE INS ERT
6 WIRE, ASSY. 1 SEE INSERT
7 CONTROL BOX 1 SEE INSERT
8 SCREW 10-24X1/2 2 1803220
9 SUPPORT TUBE 1 22ST75X25
PROPELLERS
PART DES CRIPTION PART NUMBER
1 /2 H.P. PROPELLER 90 PR4X2 .75
1 .0 H.P. PROPELLER 90PR5X2 .75
FOR 1HP ONLY
PART DES CRIPTION PART NUMBER
CONTROL BOX 1 .O H.P.,230V.,1 PH 90 CBA1 2301 G
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11-5-04
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AQUARIAN “AQUACULTURE”AERATOR
CERTIFICATE OF LIMITED WARRANTY
1. Your Legal Rights Under This Warranty
This warranty is the only express warranty that Air-O-Lator makes for your Air-O-Lator product.
This warranty gives you specific legal rights.
This warranty is only for products sold for use in the USA.
THERE ARE NOT WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE
FACE HEREOF.
This warranty will be governed by the laws of the State of Missouri USA.
. What’s Covered
.1 Basic Warranty
Air-O-Lator warrants to the original purchaser that the equipment delivered by it will be of
the kind and quality described in the order and will be free of defects in workmanship,
material or factory preparation when operated under normal use and services. Warranty is
for 12 months from date of startup or 18 months from date of delivery whichever is earlier.
A. What’s Covered at No Cost to You
The Basic Warranty covers the cost of all parts needed to repair any defective item on your
Air-O-Lator product – that is defective in material workmanship or factory preparation.
Warranty repairs or adjustments including all parts and labor connected with them – will be
made at Air-O-Lator Corporation or an AUTHORIZED repair facility.
B. Registration and Operation Requirements
The Basic Warranty covers your Air-O-Lator product only if:
•It was built for sale in the U.S.
•It’s registered in the U.S.
•It’s used in the U.S. and
•It’s operated and maintained in the manner described in your Owner’s Manual.
3. What’s Not Covered
3.1 Modifications Not Covered
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A. Some Modifications Don’t Void this Warranty but Aren’t Covered
Certain changes that you might make to your product do not by themselves void this
warranty. Examples of some of these changes are:
•Installing non-Air-O-Lator supplied parts components or equipment (such as a non-
Air-O-Lator supplied Franklin Electric motor stainless steel fasteners or fountain
nozzles).
But this warranty does not cover any part that Air-O-Lator did not supply. Nor does this
warranty cover the cost of any repairs or adjustments that might be caused or needed because
of the installation or use of non-Air-O-Lator parts components equipment or materials.
Examples of the types of alterations not covered are:
•Installing accessories – except for genuine Air-O-Lator accessories approved for
installation – such as lighting propeller guards rock covers or motors.
•Labor to install or remove any Air-O-Lator product.
B. Modifications That Will Void Your Warranty
Disconnecting tampering with or altering the electric control panels will void your warranty
unless you or your repairing technician follows Air-O-Lator’s requirements for repairing or
replacing the controls.
Removing and operating Air-O-Lator equipment without Air-O-Lator approved electrical
controls will also void this warranty. Using any electric cable connectors or splices not
provided or authorized by Air-O-Lator will also void this warranty.
3. Environmental Factors Not Covered
This warranty does not cover damage caused by environmental factors such as chemicals
and salt. Nor does your warranty cover damage caused by windstorms, hailstorms,
tornadoes, lightning power surges, brownouts, floods, earthquakes debris and animals.
3.3 Maintenance Costs Not Covered
This warranty does not cover the cost of repairing damage caused by poor or improper
maintenance.
This warranty does not cover the costs of your equipment’s normal or scheduled maintenance
I.e. annual propeller/impeller replacement cleaning etc.
3.4 Incidental and Consequential Damages Not Covered
This warranty does not cover any incidental or consequential damages connected with Air-O-
Lator products’ failure either while under warranty or afterward. Examples of such damages
include:
•Lost time Inconvenience; The loss of the use of equipment; The loss of personal or
commercial property; The loss of revenue; and Delay
3.5 Certain Kinds of Corrosion Not Covered
This warranty does not cover the following:
•Corrosion caused by accident damage abuse or alteration;
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•Surface corrosion caused by such things as sand salt stones and barnacles.
•Corrosion caused by the extensive or abnormal exposure of caustic materials like
chemicals acids and fertilizers.
3.6 Freight:
Warranty shipping charges are to be pre-paid by the owner.
Warranty shipping charges are the responsibility of the owner.
4. How To Get Warranty Service
4.1 Where to Take Your Air-O-Lator Product
Air-O-Lator authorizes you to return your Air-O-Lator products to the factory upon
notification.
You may contact: Air-O-Lator Corporation: 8100-04 Paseo, Kansas City, MO 64131, 1-800-8 1-3177.
http//:airolator.com
CUSTOMER REGISTRATION COPY
Owner Name____________________________ Model ______________________________
Date Purchased_________________________ Serial No.___________________________
Owner Address__________________________ Dealer Name_________________________
City__________________________________ Address_____________________________
State__________ Zip__________ City___________ State____ Zip Code_____
NOTE: This information should be retained for your file.
AIR-O-LATOR CORPORATION, 8100-04 PASEO, KANSAS CITY, MO 64131
1-800-8 1-3177 http//airolator.com
AIR-O-LATOR CORPORATION
REPAIR RETURN FORM
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To avoid delays in the repair of equipment in question it is best to call the factory at 1-800-821-3177
to determine what portion or portions of the equipment in question should be returned. The fountain
or aerator unit itself (that portion that sets down into the hole in the floatation) is to be returned
completely assembled. DO NOT DISASSEMBLE ANY PORTION WITHOUT PRIOR
AUTHORIZATION!
Shipping costs to and from the factory are the responsibility of the shipper as is the packaging. Air-
O-Lator encourages the use of the original shipping container that is UPS approved for this
equipment to minimize the possibility of shipping damage. Additional charges will apply if original
packaging is not retained.
If the original packaging is not retained and used by the customer Air-O-Lator will supply
replacement packaging (at a nominal charge) upon return of the equipment to the shipper (call for
current pricing).
Upon the inspection of returned equipment whether in warranty or not contact by Air-O-Lator to
proceed with repair will be made to the owner or agent with an explanation of the repairs and charges
if any. NO REPAIRS WILL BE MADE UNLESS AUTHORIZED BY THE OWNER OR AGENT.
If Air-O-Lator is unable to contact the owner/agent within 30 days after receipt of the equipment for
repair a “signature required” notice will be forwarded to the owner or agent stating that disposal of
the equipment will be made 30 days from the date of the notice.
Name_________________________________________________________________________
Address_______________________________________________________________________
Phone_____________________FAX____________________E-Mail______________________
E-mail______________________ Equipment Serial #__________________________________
Comments:_______________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
__
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8100-04 Paseo, Kansas City, Missouri 64131
800-8 1-3177
MAIL IN FORM
WARRANTY REGISTRATION
Font’ N-Aire Aquarian Ice-Away
Legacy ______ Professional _______ ________
Ready ______ ` Commercial _______
Platinum ______ Aquaculture _______
Gulf Stream ______ Quantum _______
Purchase Date Mo.______ Day______ Year_______
Model No._________________________ Serial No.__________________________
Owner Name Dealer Name________________________
Owner Address Dealer Address_______________________
City _______________________________ City________________________________
State___________ ZIP Code _____________ State__________ ZIP Code__________
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8100-04 Paseo, Kansas City, Missouri 64131
800-8 1-3177
www.airolator.com [e-mail]
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