Airsafe EUL-AP-LED User manual

Advanced Airport Lighting System
LED Elevated Uni-directional Lighting Fixtures
Elevated Approach Centerline Light and Cross Bar Light, ElevatedApproach Side-row Light,
Elevated Runway Threshold Light, Elevated Runway Threshold Wing Bar Light, Elevated
Runway End Light and Elevated Stop Bar
EUL-AP-LED, EUL-SR-LED, EUL-TH-LED,
EUL-THW-LED, EUL-ED-LED and EUL-SB-LED
Operation Manual
Please read this manual carefully before construction, installation and operation of the product.
Please keep this manual properly for further reference.
This manual is subject to change without prior notice.
Airsafe Airport Equipment Co., Ltd.

Advanced Airport Lighting System
I
Revision Description
No.
Description
Version
No.
Revised
by
Approved
by
Date
1
First release
V1.0
Z.H
C.SY
Aug. 12, 2016

Advanced Airport Lighting System
II
Table of Content
1.0 Foreword...................................................................................................................................- 1 -
1.1 Illustrations and Meanings...........................................................................................- 2 -- 1 -
1.2 Safety Rules and Notices .............................................................................................- 3 -- 2 -
1.3 Quality Assurance and Responsibility .........................................................................- 4 -- 3 -
2.0 Introduction to Lighting fixtures.........................................................................................- 5 -- 4 -
2.1 Technical Specifications...............................................................................................- 9 -- 8 -
2.2 Application Environment.............................................................................................- 9 -- 8 -
2.3 Application Scope......................................................................................................- 10 -- 9 -
2.4 Technical Parameters .................................................................................................- 10 -- 9 -
2.5 Technical Features......................................................................................................- 11 -- 9 -
2.6 Structure...................................................................................................................- 12 -- 11 -
2.7 Fault Detection or Lamp Bypass Functions.............................................................- 13 -- 12 -
3.0 Installation.......................................................................................................................- 14 -- 13 -
3.1 Installation Methods.................................................................................................- 14 -- 13 -
3.2 Installation Tools......................................................................................................- 15 -- 14 -
3.3 Screw and Torsion....................................................................................................- 15 -- 14 -
3.4 Installation of Lighting Fixtures ..............................................................................- 16 -- 15 -
3.5 Adjustment of Horizontal and Vertical Beam Angle of Lighting Fixtures...............- 18 -- 17 -
4.0 Replacement of Components of Lighting Fixtures.........................................................- 21 -- 20 -
4.1 How to Replace Optical Cover ................................................................................- 22 -- 21 -
4.2 How to Replace Optical Cover Gasket ....................................................................- 22 -- 21 -
5.0 Operation and Control.....................................................................................................- 23 -- 22 -
5.1 Light Wiring Schematic Diagram............................................................................- 23 -- 22 -
5.2 Light Intensity Adjustment and Control...................................................................- 23 -- 22 -
6.0 Maintenance of Lighting Fixtures...................................................................................- 24 -- 23 -
6.1 Daily Maintenance...................................................................................................- 24 -- 23 -
6.2 Regular Spot Check and Troubleshooting ...............................................................- 25 -- 24 -
7.0 List of Components and Ordering of Spare Articles and Accessories............................- 27 -- 26 -
8.0 Packaging, Transportation and Storage...........................................................................- 29 -- 28 -
8.1 Packaging and Weight..............................................................................................- 29 -- 28 -
8.2 Transportation Mode................................................................................................- 29 -- 28 -
8.3 Storage .....................................................................................................................- 29 -- 28 -

Advanced Airport Lighting System
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1.0 Foreword
ICAO Airport Service Manual Part 9 “Airport Maintenance Practices” and FAA
AC150/5345-26 Maintenance of Airport Visual Aid Facilities are the highest criterions for site
installation and maintenance of such lighting fixtures. This manual was compiled with
considerable reference to these two criterions.
The content stated in this manual is absolutely important, so construction personnel must
read it carefully before construction. After properly understanding the entire content of this
manual, construction personnel should carry out the construction in strict accordance with the
methods specified herein, to ensure that the product is safely and properly installed in place.
Routine airport maintenance personnel should carry out the routine maintenance in strict
accordance with the methods specified by relevant provisions, to ensure that the lighting fixtures
are in the best operation condition.
Related personnel must strictly follow safety criterion. Any personnel without specialized
training is strictly forbidden to touch the lighting fixtures and devices. Live line work should be
avoided under any circumstances. Construction or maintenance personnel should get acquainted
with first-aid knowledge, in case of any unexpected events.

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1.1 Illustrations and Meanings
○Following illustrations will appear in this manual where necessary to remind or warn
construction or maintenance personnel.
○Please continue reading the subsequent content of this manual after properly understanding
the meanings of these illustrations.
◼To remind that the behavior may cause serious injury or death.
※Detailed description will be given in the box.
◼To remind that the behavior may cause injury to people or damage to product.
※Detailed description will be given in the box.
◼To notify that the behavior is prohibited.
※Detailed description will be given in the box.
Formatted: Font: 15 pt, Complex Script Font: 15 pt
Formatted: Font:

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1.2 Safety Rules and Notices
◼Using the light fixtures outside of airport is strictly prohibited.
※Inadequate maintenance or casual touch will cause light faults.
◼Using power supply other than CCR is strictly prohibited.
※It may damage the lighting fixtures and even cause fault of the power supply.
◼The frangible pole is equipped at the lower part of the light pole. When it is
installed, upper part of the frangible pole bearing the force is prohibited.
※The frangible pole may be broken.
◼Making sure that CCR is on power-off state before the installation or
maintenance of the lighting fixtures.
※Current surge produced during the installation of the lighting fixtures may
cause damage to light source.
◼Non-professional electricians are strictly forbidden to maintain any electrical
fault of the lighting fixtures.
※It may damage any electrical component of the lighting fixtures or cause
bigger fault.
◼Be careful when handling the lighting fixtures.
※Drop or collision may damage the parts or cause personal injury.
◼Replace the lead immediately in case the jacket of second cable is damaged.
※It may cause short circuit, electric shock or other failure.
◼Don’t touch the damaged optical cover or other glass directly with hands.
※Glass fragments may scratch hands.
◼Touching the lighting fixtures with wet hand is strictly prohibited.
※It may cause electric shock or other accident.

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1.3 Quality Assurance and Responsibility
Any defect in design, material or workmanship, which may occur during proper and normal
use over a period of one year from date of installation but less than 15 months from date of
shipment, or within the warranty period of the tender, will be repaired or preplaced by
manufacturer free of charge. The warranty doesn’t cover the failures resulting from lamp burnt
out, improper maintenance, installation or operation, or damages due to snow ploughs.
Manufacturer shall not be liable to any further claims or particularly claims for damages not
affecting the goods themselves.

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2.0 Introduction to Lighting fixtures
This manual involves the following series lighting fixtures:
EUL-AP-LED---------------------------------Elevated Approach Centerline Light and Cross Bar
Light
EUL-SR-LED---------------------------------- Elevated Approach Side-row Light
EUL-TH-LED----------------------------------- Elevated Runway Threshold Light
EUL-THW-LED--------------------------------- Elevated Threshold Wing Bar Light
EUL-ED-LED---------------------------------- Elevated Runway End Light
EUL-SB-LED----------------------------------- Elevated Stop bar
Type of LED Approach Centerline Light and Cross Bar Light (EUL-AP-LED):
Type of LED Elevated Approach Side-row Light (EUL-SR-LED):
Type
EUL-AP= Elevated approach centerline light
and cross bar light
Light source
LED= LED lamp
Beam color
C= White
Optional function
M= single lamp fault detection function
Formatted: Indent: First line: 2 ch, Line spacing: Exactly
26 pt
Formatted: Centered, Indent: First line: 0 ch, Line spacing:
single

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Type of LED Elevated Runway Threshold Light (EUL-TH-LED):
Type of LED Elevated Runway Threshold Wing Bar Light (EUL-THW-LED):
Type
EUL-TH= Elevated Runway Threshold light
Light source
LED= LED lamp
Beam color
G= Green
Optional function
M= single lamp fault detection function
Type
EUL-SR= Elevated approach side-row light
Light source
LED= LED lamp
Beam color
R= Red
Optional function
M= single lamp fault detection function
Formatted: Centered, Line spacing: single

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Type of LED Elevated Runway End light (EUL-ED-LED):
Type of LED Elevated Stop Bar (EUL-SB-LED):
Type
EUL-THW= Elevated runway threshold wing
bar light
Light source
LED= LED lamp
Beam color
G= Green
Optional function
M= single lamp fault detection function
Type
EUL-ED= Elevated runway end light
Light source
LED= LED lamp
Beam color
R= Red
Optional function
M= single lamp fault detection function

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Type
EUL-SB= Elevated stop bar
Light source
LED= LED lamp
Beam color
R= Red
Optional function
M= single lamp fault detection function

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2.1 Technical Specifications
This product conforms to the provisions of the following standards or technical
specifications. For dated standards or technical specifications, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
⚫International Electrotechnical Commission (IEC) TS 61827;
⚫Convention on International Civil AviationAnnex 14- Aerodromes Volume 1;
⚫International Civil Aviation Organization (ICAO)- Aerodrome Design Manual- Part 4: Visual
Aids;
⚫Federal Aviation Administration (FAA) AC150/5345-46;
⚫Federal Aviation Administration (FAA) EB 67;
⚫GB/T 7256 General Requirements of Lighting Fixtures for Civil Airport;
⚫Department of Airport of Civil Aviation Administration of China: Advisory Circular,
Technical Requirements for Runway and Taxiway Aid Lighting Fixtures
(AC-137-CA-2015-03);
⚫Department of Airport of Civil Aviation Administration of China, Advisory Circular, General
Technical Requirements for Civil Airport LED Aid Lighting Fixtures (AC-137-CA-2015-01).
2.2 Application Environment
○Altitude: below 4,000m;
○Outdoor: -55°C ~ +55°C;
○Relative air humidity: not more than 95%;
○In rain, snow, ice and water;
○Expose to corrosive salt atmosphere.
○Basic earthquake intensity VII.

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2.3 Application Scope
Elevated approach centerline light and cross bar light, elevated approach side-row light,
elevated runway threshold light, elevated runway threshold wing bar light, elevated runway end
light and elevated stop bar for Category I, II and III airports.
◼Using the lighting fixtures beyond the specified scope is strictly prohibited.
※Application beyond the specified scope will cause damage or risk to any
component.
2.4 Technical Parameters
Description
Type
Rated
Power
Pow
er
Fact
or
Life of Light
Source
Elevated Approach Centerline Light
and Cross Bar Light
EUL-AP-LED-C-X
36VA
≥
0.9
≥50,000h
Elevated Approach Side-row Light
EUL-SR-LED-R-X
28VA
≥
0.9
≥50,000h
Elevated Runway Threshold Light
EUL-TH-LED-G-X
36VA
≥
0.9
≥50,000h
Elevated Runway Threshold Wing
Bar Light
EUL-THW-LED-G-X
36VA
≥
0.9
≥50,000h
Elevated Runway End Light
EUL-ED-LED-R-X
14VA
≥
0.9
≥50,000h
Elevated Stop Bar
EUL-SB-LED-R-X
10VA
≥
0.9
≥50,000h
Formatted: Normal, Space Before: 0 pt, After: 0 pt
Formatted: Font: 10.5 pt, Complex Script Font: 12 pt

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2.5 Technical Features
⚫Long life, energy saving, maintenance free and other characteristics of LED will bring huge
economic benefits to customers;
⚫With the proprietary optical design, the lighting fixtures still have the all-optical output when
the front glass is covered in part;
⚫Strict LED color management ensures the consistency of light color;
⚫Dimming curve of the lighting fixtures is consistent with the change of halogen lamp, and
meets the requirements of FAA;
⚫Proprietary drive circuit and thermal management solution greatly improve the reliability and
service life of the lighting fixtures;
⚫Power factor is greater than 0.9, which minimizes the grid interference;
⚫Optional single lamp fault detection function enables the light to be open as halogen lamp
once LED fails;
⚫Compact structure, attractive appearance, small windward area and strong wind resistance
capability;
⚫Main body of the lighting fixtures is made of aluminum alloy material with special anodizing
surface treatment, and all fasteners are made of stainless steel, thus being applicable to all
kinds of harsh environment;
⚫High precision components machining ensures dimensional quality and precision of the
lighting fixtures;
⚫Forged frangible device with precise machining, complying with FAA standards and ensuring
stable and reliable performance;
⚫The overall IP rating of the lighting fixtures reaches IP65, and it is difficult for the dust to be
deposited in them;
⚫The lighting fixtures can be connected to 1 inches or 2 inches frangible tube, which ensures
convenient and secure installation;
⚫The corrector may be directly installed for the light body and the installation and calibration
are convenient and accurate;
⚫The components are of modularized design for common use, which are applicable to various
LED uni-directional elevated lighting fixtures, effectively reducing the spare parts inventory;
Formatted: Line spacing: Exactly 22 pt

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2.6 Structure
1 –Cover bracket
2 –Optical cover
3–Optical cover gasket
4 –LED lamp
5 –Light body
6 –Transformer
7 –Drive assy
8 –Body gasket
9 –Rear cover
10 –Front adjusting screw
11 –Check ring
12 –Hinged shaft
13 –Rear adjusting screw
14 –Side locking screw
15 –Set screw
16 –Body base
17 –Waterproof gland
18 –Plug

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2.7 Fault Detection or Lamp Bypass Functions
This product complies with the requirements of FAA EB67 and GB/T 7256, and integrates
single lamp fault detection function; Or, it can provide the option of lamp bypass function in
accordance with the requirements of FAAAC150-5345/46.
Single lamp fault detection function: The light will take automatic action to cut off the input
when any malfunction occurs on the lamp and achieve an effect similar as the open circuit of
ordinary halogen light once it is burnt. This function is generally used in conjunction with single
lamp controller, to help single lamp control and monitoring system to identify any failed light.
And it is integrated into the interior of the lighting fixtures, without need of any external device.
Please specify this function during the ordering if needed.
Isolation
transformer
Lighting
fixture
Isolation
transformer
Lighting
fixture
Normal
lighting
Lamp fault
Automatic
open circuit
Lamp bypass function: After any failure occurs to the lamp, relatively, the input terminal of
light will be short to the isolation transformer. This function is generally applicable to occasions
that one isolation transformer carries multiple lighting fixtures. If one or more of these lighting
fixtures is or are damaged, the remaining lighting fixtures will not go out thereby. This function is
integrated into the interior of the lighting fixtures, without need of any external device. Please
specify this function during the ordering if needed.
Isolation
transformer
Lighting
Fixture 1
Normal
lighting
Lighting
Fixture 2
Normal
lighting
Lighting
Fixture n
Normal
lighting
Isolation
transformer
Lighting
Fixture 1
Normal
lighting
Lighting
Fixture 2
Lamp fault
Internal bypass
Lighting
Fixture n
Normal
lighting
Formatted: Centered, Indent: Left 0 ch, First line: 1 ch,
Line spacing: Multiple 1.25 li

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3.0 Installation
Requirements for installation should be learned thoroughly before installation including
installation tools and site requirement, etc., to avoid malfunction of the light due to incorrect
installation.
3.1 Installation Methods
Method 1: Mast installation;
Method 2: Ground installation of extension pole;
Method 3: L-867 deep bucket flange installation;
Method 4: Direct ground installation;
Method 1
Method 2
Method 3
Method 4
◼It is suggested to use the brick to cushion the isolation transformer and circuit
control box.
※The deep bucket dropping into the water accidentally is prohibited to avoid
the isolation transformed being soaked in the water.

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3.2 Installation Tools
Choosing right tools not only can ensure the correct and reliable installation of the lighting
fixtures, but also can reduce unnecessary safety accidents. Special Tools listed in the table may be
purchased from the manufacturer or any distributor. Universal tools are available on local
hardware market. Please pay attention to measurement range during procurement.
○Special tool- Elevated light nut wrench: be used to dismount
the lighting fixtures, and available directly from the
manufacturer or any distributor.
○Universal tool- Torque screwdriver: be used to dismount
screw, equipped with PH2 cross screwdriver, and sellable in
various hardware stores.
Recommended range is 1-6N.m
3.3 Screw and Torsion
The torque listed in this section is only for reference by maintenance personnel. Correct
fastening force of screw can ensure normal operation of the lighting fixtures. If screw is too tight,
it will easily damage the lighting fixtures; on the contrary, if screw is easy to fly out, it may cause
an accident.
Serial No.
Screw Type
Tool
Torque
1
M8 screw
Internal hexagonal wrench
5 N·m
2
M4 screw
Internal hexagonal wrench
1.5 N·m
◼Please use torque wench or other special tool for installation.
※Informal tools may cause damage to fasteners or personal injury.

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3.4 Installation of Lighting Fixtures
○This Operation Manual does not define the installation of the flange. For the technical support,
please contact the construction party and the dimension of the chassis installed, please see
Figure below:
○Installation of optional parts:
○
1. 2 inches frangible part 3. Ø60 extension pole 5. Flange 304
2. Flange 240 4. 2 inches socket frangible part
Formatted: Indent: First line: 5 ch
Formatted: Indent: First line: 5 ch
Formatted: Font: 12 pt
Formatted: List Paragraph, Bulleted + Level: 1 + Aligned
at: 0" + Indent at: 0.29"
Formatted: Centered, Line spacing: Multiple 0.6 li

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Installation method 1: Mast installation
⚫When unpacking the package, check whether the parts are complete. Carefully handle the
lighting fixtures to void damaging the assy.
⚫Connect the A6 plug of the lighting fixtures with the secondary receptacle of the isolation
transformer and cover the lighting fixture onto the support reserved by the mast.
⚫Lock the lighting fixtures after adjusting their horizontal and vertical beam angles according
to Section 3.6.
⚫
Installation method 2: Installation of extension pole
⚫Clean the site, especially the contact with the lighting fixture flange.
⚫Connect the 2 inches socket frangible part with the lighting fixture flange 240 and screw
them.
⚫Put the Ø60 extension pole into the 2 inches socket frangible part and lock it.
⚫Connect the A6 plug of the lighting fixtures with the secondary receptacle of the isolation
transformer and cover the lighting fixtures on the Ø60 extension pole.
⚫Lock the lighting fixtures after adjusting their horizontal and vertical beam angles according
to Section 3.6.
⚫
Installation method 3: Deep bucket installation
⚫Screw the 2 inches frangible part into the deep bucket cover plate and tighten it.
⚫Connect the A6 plug of the lighting fixtures with the secondary receptacle of the isolation
transformer and cover the lighting fixtures on the 2 inches frangible part.
⚫Lock the lighting fixtures after adjusting their horizontal and vertical beam angles according
to Section 3.6.
⚫
Installation method 4: Flange installation
⚫Connect the lighting fixture flange 240 with the ground.
⚫Load the 2 inches frangible part into the flange 240 and clamp the lower hexagonal plane for
screwing and fixation.
⚫Lock the lighting fixtures after adjusting their horizontal and vertical beam angles according
to Section 3.6.
◼The wrench must be placed in the hexagonal plane under V-shaped tank of the
frangible point for applying force.
※The frangible pole may be damaged or broken.
Formatted: Font: 12 pt
Formatted: Bulleted + Level: 1 + Aligned at: 0" + Tab
after: 0.29" + Indent at: 0.29"
Formatted: Font: 12 pt
Formatted: List Paragraph, Bulleted + Level: 1 + Aligned
at: 0" + Tab after: 0.29" + Indent at: 0.29"
Formatted: Font: 12 pt
Formatted: List Paragraph, Bulleted + Level: 1 + Aligned
at: 0" + Tab after: 0.29" + Indent at: 0.29"
Formatted: Line spacing: At least 12 pt
Formatted: Line spacing: At least 12 pt