Akrapovic S-H10R6L-TC User manual
www.akrapovic.com
Installation instructions
1[bQ`_fYù5hXQecdCicdU]c
RACING & EVOLUTION
V_bdXU
Honda CBR 1000RR (08-09),
Honda CBR 1000RR ABS 2009
*502262*
www.akrapovic.com
2
&oQJraWXOaWioQVoQpXrcKaViQJaQ$krapoviþH[KaXVWV\VWHm.3OHaVHrHaGWKHVHiQVWaOOaWioQiQVWrXcWioQV
carHIXOO\.,I\oXKavHaQ\WroXEOHiQVWaOOiQJWKHV\VWHmpOHaVHcoQWacW\oXraXWKori]HGGHaOHr
,03257$17,1)250$7,21
([cOXVioQoI&HrWaiQ/iaEiOiW\
1. The manufacturer, importer or dealer shall not be liable for any incidental damage including personal injury
or any other damages caused by improper installation or operation of the $NrapoYiþe[haust system. :hen
installing the $NrapoYiþe[haust system be careful that the e[haust system does not touch other parts sensi-
tive to high temperature.
2. $NrapoviþmaNes no representation or Zarranties Zith regard to damage caused by the improper installa-
tion, use and maintenance of the $Nrapoviþe[haust system. The Zarranty is limited to defects recogni]ed
by our technical department and due to normal use, and e[cludes items subject to normal Zear gasNets
and damping Zool. The guarantee is void in case of accident, modi¿cation, improper or competition use.
3. 'o not attempt to install the $Nrapoviþe[haust system on a vehicle model for Zhich it Zas not made or
tested by $Nrapoviþ.
4. :hen the e[haust system gets very hot during operation, be careful not to burn yourself on the e[haust
system or parts Zhich are in direct contact Zith it, even Zhen the engine is not running. $lso protect other
people, especially children, from the injuries mentioned above.
5. ,n some cases $Nrapoviþe[haust system Nits contain chemical products ceramic anti-sei]ing greasebolt
sealant. +andle Zith care, do not inhale or sZalloZ. $void e[cessive contact Zith sNin, eyes or mucous
membranes. Keep out of reach of children.
6. Technical speci¿cations of $Nrapoviþe[haust systems and related products are subject to change Zithout
notice.
&$87,21 25 :$51,1*
I167$//$7,217,3
722/65(48,5(' 7,*+7(1,1*72548(
7raGHmarkV
The $Nrapoviþ([haust 6ystem Technology logo is a registered trademarNof $Nrapoviþd.d.
$krapoviþwHEViWH
Information about $Nrapoviþe[haust systems and related products is available on the
$NrapoviþZebsite at
http://www.akrapovic.com
&op\riJht
1o part of the $Nrapoviþe[haust system or its documentation may be reproduced or distributed
in any form or by any means Zithout the prior Zritten authori]ation of the $Nrapoviþcompany.
$Nrapoviþ, d.d. $ll rights reserved.
6\mEoOV
The folloZing symbols are used throughout these installation instructions
3
86(%2/76($/$17 Apply 3 to 4 small drops of bolt sealant onto the cleaned and degreased threads
before tightening the bolts. :$51,1*$voiGcoQtactwithVkiQH\HVaQGmXcoXVmHmEraQHV.
'oQotiQhaOHIXmHV..HHpoXtoIrHachoIchiOGrHQ.
86($17,6(,=(/($')5((&233(53$67( blacNtube 3rovides trouble-free and long-lasting
protection against sei]ing, corrosion and rusting of bolts, threaded ends, nuts, joints, etc. Also protects
against vibration, Zear and impact.:$51,1*$voiGH\HcoQtact.$voiGH[cHVVivHVkiQcoQtact.
.HHpoXtoIrHachoIchiOGrHQ.
86($17,6(,=,1**5($6( Zhite tube 3revents sei]ing, corrosion and e[cessive Zear betZeen
the titanium components of your e[haust system. :$51,1*$voiGH\HcoQtact.$voiGH[cHVVivH
VkiQcoQtact..HHpoXtoIrHachoIchiOGrHQ.
7haQGOHmmwrHQch
7haQGOH0mmVwivHOiQJwrHQch
7haQGOH2mmwrHQch
7haQGOHmmthrHHhH[aJoQwrHQch
7haQGOH5mmthrHHhH[aJoQwrHQch
7haQGOHmmthrHHhH[aJoQwrHQch
&omEiQatioQ2mmwrHQch
&omEiQatioQmmwrHQch
&omEiQatioQ22mmwrHQch
6priQJpXOOHr
6maOOcroVVhHaGVcrHwGrivHr
&XttiQJpOiHrV
%()25(,167$//,1*&+(&.6&+(0$7,&2)7+((;+$8676<67(0
,) $1< ,7(06 ,1 7+( $.5$329,ý (;+$867 6<67(0 3$&.$*( $5(
0,66,1* 3/($6( &217$&7 <285 $87+25,=(' '($/(5..((37+(
6&+(0$7,&)25)8785(5()(5(1&(.
7+(6( ,167$//$7,21 ,16758&7,216 0867 %( 5($' &$5()8//< ,1
25'(572(1685(3523(5,167$//$7,21$1'23(5$7,212)7+(
$.5$329,ý(;+$8676<67(0.
7+((;+$8676<67(0&$1%((;75(0(/<+27.$//2:7+((;+$867
$1'(1*,1(72&22/'2:1%()25(%(*,11,1*,167$//$7,21.
:($'9,6(<2872/($9(,167$//$7,2172$48$/,),('6(59,&(0$1.
,03523(5,167$//$7,210$<5(68/7,1$6+257(5/,)(7,0(2)7+(
(;+$8676<67(0$1'/25'$0$*(727+(9(+,&/(.
www.akrapovic.com
4
)iJXrH
)iJXrH2
3ut the motorcycle on a side stand, Ze recommend a racing stand. 0aNe sure, that surface is solid and Àat.
8nscreZand remove the plastic fasteners from the cover of the servo motor )iJXrH.Disconnect and remove the
e[haust valve cable and than reattach the plastic servo motor¶s cover onto original position )iJXrH2.
1.
2.
5(029$/2)672&.(;+$8676<67(0:
5
)iJXrH
)iJXrH
8nscreZthe bolt from the mufÀer chassis hanging bracNet )iJXrH.8nscreZthe bolts from the left loZer part of
the coZling )iJXrH.
3.
www.akrapovic.com
6
)iJXrH5
)iJXrH6
&ut the plastic tie Zhich holds the lambda sensor cable and than unscreZthe lambda sensor)iJXrH56.
4.
7
)iJXrH
)iJXrH
8nscreZthe bolt from the metal clamp at the mufÀer - linNpipe joint and remove the mufÀer)iJXrH.5.
www.akrapovic.com
8
)iJXrH
)iJXrH0
8nscreZthe bolts from the right loZer part of the coZling)iJXrH0.
6.
9
)iJXrH
)iJXrH2
5emove the loZer part of the coZling then unscreZthe bolts and remove the plastic fasteners from the left and right
side of the coZling)iJXrH25620.
7.
www.akrapovic.com
10
)iJXrH
)iJXrH
11
)iJXrH5
)iJXrH6
www.akrapovic.com
12
)iJXrH
)iJXrH
13
)iJXrH
)iJXrH20
www.akrapovic.com
14
)iJXrH2
)iJXrH22
Disconnect the vacuum pipes and turn signals electrical connectors)iJXrH222.
8.
15
)iJXrH2
)iJXrH2
8nscreZthe bolt from the loZer Zater cooler hanging bracNet and slightly remove the cooler )iJXrH2.
:$51,1*:GoQotGiVcoQQHctthHcooOiQJV\VtHmtXEHV
8nscreZthe bolts from the header tube Àanges )iJXrH2.
9.
www.akrapovic.com
16
)iJXrH25
)iJXrH26
8nscreZthe bolt from chassis hanging bracNet of stocNheaders )iJXrH25and remove the stock header tubes
)iJXrH26.
10.
17
)iJXrH2
)iJXrH2
6et up the sleeves together Zith the Àanges and springs. 0ake sure they are correctly oriented and that the holes
for attaching the springs line up Zith the loops on the header tubes. Do not tighten up the Àanges )iJXrH2 2.
:$51,1*: makHVXrHQot to GamaJH thHcooOiQJ ¿QV
1.
,167$//$7,21 2) 7+( $.5$329,ý 5$&,1* 25 (92/87,21 (;+$867 6<67(0:
www.akrapovic.com
13 Nm
9 ftlb
18
)iJXrH2
)iJXrH0
3ut headers and collectors together and attach the springsmake sure they are correctly oriented )iJXrH2.
:$51,1*: makHVXrH that VpriQJV pXOO thHcoOOHctorVaOO thHwa\oQto thHhHaGHrV±XVH rXEEHr maOOHt iI
QHcHVVar\to tap thHcoQQHctioQV iQto pOacH
)or (voOXtioQH[haXVt oQO\:coat the interior side of the input bushes of the titanium collectors Zith Akrapovic
ceramic anti-sei]ing grease Zhite tube.
2.
Insert the header tubes properly, attach the springs and tighten the Àangesmake sure not to damage the cooling
¿ns )iJXrH0.5eattach the cooler to the bracket7iJhtHQiQJ torTXH Ior cooOHr EoOt: .1m / ItOE.
:$51,1* makHVXrH that VpriQJV pXOO thHhHaGHrVaOO thHwa\iQto thHVOHHvHV ±XVH rXEEHr maOOHt iIQHc
HVVar\to tap thHcoQQHctioQV iQto pOacH
3.
39Nm
29ftlb
19
)iJXrH
)iJXrH2
Tighten the reduction nut to the link pipe )iJXrH.4.
6lide the link pipe onto the collectors and attach the springs )iJXrH2.)or (voOXtioQH[haXVt oQO\:coat the
interior side of the input bushes of the titanium link pipe Zith Akrapovic ceramic anti-sei]ing grease Zhite tube.
:$51,1*: makHVXrH that VpriQJV pXOO thHOiQk pipHaOO thHwa\oQto thHcoOOHctorV±XVH rXEEHr maOOHt iI
QHcHVVar\to tap thHcoQQHctioQV iQto pOacH
5.
www.akrapovic.com
29 Nm
22 ftlb
20
)iJXrH
)iJXrH
Tighten the lambda sensor. 0ake sure not to damage the sensor¶s electrical lead )iJXrH.)i[the lambda sen-
sor electrical lead Zith plastic tie onto the plastic bracket and
cut aZay e[cess of the tie
)iJXrH.
6.
This manual suits for next models
15
Other Akrapovic Ventilation Hood manuals
