Alfa Romeo 33 Sport Wagon Series Instruction manual

c---- --
l-33) MANUAL SUPPLEMENT
PA3335OOOOS WOOMARCH 1988

FOREWORD
This manual is intended for models: 33 1.3 S 33 6.7 m 33 a.5 4xa
33 %@ 7-D It
complements the manuals for the models indicated here below:
PA327900000000 “WORKSHOP MANUAL [@+33)”
PA3279000004x4 “WORKSHOP MANUAL
[Alfa] mm] w
PAd279OOOBR4x4 “WORKSHOP MANUAL t-33) ~~ giardinetta II
PA3279OOOOOBRK ’ WORKSHOP MA NUA L c-33) giardinetta ”
PA3279OOOOTDOO “WORKSHOP MANUAL wls *
PA327900003300 “WORKSHOP MANUAL @#@) ”
Key to symbols:
(A-33)‘ 4
means that the corresponding Group in the basic manual should
be referred to, for ail details not dealt with specifically in this
manual.
MARCH 1988
II
’ PA3335OOOOS WOO

QUICK REFERENCE INDEX
ENGINE MAIN MECHANICAL UNIT
FUEL SYSTEM
IGNITION, STARTING, CHARGING
SYSTEM
ENGINE COOLING SYSTEM
1 CLUTCH
GEARBOX
MOTION TRANSMISSION
r
DIFFERENTIAL AND DRIVE SHE
. ASSEMBLY
FRONT SUSPENSION
1 STEERING SYSTEM
1 REAR SUSPENSION
WHEELS AND TIRES
1 BODY-SHEET METAL PANELS
I\sj:
1 DOORS
INTERNAL TRIMMING
EXTERNAL TRIMMING
L AIR VENTILATION
PA3335000& woo
III
MARCH 1988

COMPLETE CAR
CONTENTS
GENERAL VIEWS .....................
00-2
Dimensions and weights ...........
00-2
MODEL VARIATION ...................
00-3
IDENTIFICATION DATA ................
(*)
LIFTING POINTS AND TOWING .......
(*)
SPECIAL SERVICE TOOLS ............
(*)
INSTRUCTIONS FOR PRE-DELIVERY
INSPECTION AND PERIODICAL
MAINTENANCE COUPONS ............
(*)
MAINTENANCE SCHEDULE ...........
(*)
FLUIDS AND LUBRICANTS CHART ....
(*)
RECOMMENDED FUEL AND
LUBRICANTS ........................
(*)
Fuel ..............................
(*)
Fluids and lubricants ...............
(*)
APPROXIMATE REFILL
CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . 00-4
ENGINE MAINTENANCE ..............
(*)
(*)
a
0
Basic mechanical system ...........
Ignition and fuel system ............
(*)
Checking CO% ....................
(*)
TROUBLE DIAGNOSIS AND
CORRECTIONS
.......................
(*)
CHASSIS AND BODY
MAINTENANCE .......................
00-5
SERVICE DATA AND
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 00-5
Engine maintenance . . . . . . . . . . . . . . . . (*)
Chassis and body maintenance . . . . . (5)
SPECIAL SERVICE TOOLS
. . . . . . . . . . . . (*)
(*) Refer to: “WORKSHOP MANUAL
[Alfa] )>
VOLUME I and VOLUME II - Group 00
PA3335oooos woo MA/?CH
1988

COMPLETE CAR
GENERAL VIE\NS
DIMENSIONS AND WEIGHTS
Identification number 908.60 908.64
908.65 908.80 908.62
Wheelbase P mm (in)
I
2,465 (97.05) 2,455 (96.65)
Track
Front Ca
Rear Cp
(mm)
1,367 (53.62) 1,397 (54.00)
1,364 (53.70) 1,364 (53.70)
Overalt tength
Overhang
Lu mm (in) 4,142 (143.07) 4,167 (164.05)
Front Sa
Rear SI,
(mm)
790 (31 .lO) 625 (32.46)
687 (34.92) 687 (34.92)
Overall width
La
mm (in) 1,612 (63.46)
Heights (unladen)
H
(mm)
1,345 (52.95) 1,355 (53.35) 1,345 (52,95)
Ground clearance
mm (in) 1
I
Min. steering radius
mm (in)
I
5,500 (216.53) 5,250 (206,69)
Kerb weight .i>
kg (lb)
925 (2,039) 990 (2,183) 1,025 (2259)
Max. allowed gross weight
kg (lb)
1,350 (2,795) 1,415 (3,119) 1,450 (3,197)
Payload
kg (lb)
355 (783)
Max. allowed axle
Front
gross weight
Rear
kg (lb)
800 (1,764)
900 (1,984)
Max. towing gross weight
kg (lb)
1,000 (2,205) 1,100 (2,425)
Seating capacity Front
Rear
MARCM 1988
00-2
PA3335OOOOS WOO ’

0
MODE-L VARIATION
Mode1
Version
BOdy
5 DOOR GIARDINETTA
905A3C
L
R
--l-
908.800 -
LIR
Drive
- on certification
label
- on identification
label
Identification No.
908.620 -
905A4A
- on identification
label
905Al D 905A2S
905A20
- on intermediate
blukhead label
Type approval No.
905A30 905A40
905AlO
-
30168 30550
from
from
0000001 0000001
Chassis
No.
- on intermediate
blukhead label
Serial No.
185160R 1482l-f
- on cylinder
block label 30508
from
0000001
VM82A
da
Engine No.
Type and serial No.
Tyres dimensions 165lTOSRf3 175lJOR1382T
5%Jxl3 Rim dimensions
5%Jx13 5%Jx14

Component
Measurement unit Kg
(lb)
I (imp. gai) ‘- . Kg .(Jp)
I (imp. gai). Kg
(lb)
1.
: ,
.<._&
FUEL TANK :$r 50 (11) Y 50 (11) -
.- I
‘..‘/.. .,;
FUELRESERVE - 6.5 (1.43) - 6.5 (1.43) -
With filter (*) 3.6 (7.94) 4 (0.88) 3.6 (7.94) 4 (0.88) 3.6 (7.94)
ENGINE OIL SUMP Without
filter (*) 3.15 (6.94) 3.5 (0.77) 3.15 (6.94) 3.5 (0.77) 3.15 (6.94)
GEARBOX - DIFFERENTIAL OIL 2.4 (5.29) 2.6 (0.57) 2.4 (5.29) 2.6 (0.57) 2.4 (5.29)
REAR DIFFERENTIAL OIL
I I
-
/
-
I
-
0.9 (1.98)
l l I J l
ENGINE COOLING SYSTEM 7.3 (1.61)
- 7.3 (1.61) -
CONCENTRATE ANTIFREEZE + -15’C (+5”F)
-
2.2 (0.48) -
2.2 (0.48) -
QUANTITY DEPENDING ON 4 -20°C (-4°F)
-
2,6 (0.57) -
2,6 (0.57) -
TEMPERATURE
+
-35’C (-31 “F)
-
3.65 (0.80) - 3.65 (0.80) -
ANTIFREEZE QUANTITY READY +
-20°C (-4OF) 7.3 (1.61) - 7.3 (1.61) -
FOR USE
I (imp. gal)
Kg (lb)
I (imp. gal)
53 (11.66) - 50 (11)
6.5 (1.43) - 6.5 (1.43)
4 (0.88) 4.57 (10.07) 5.25 (1.15)
3.5 (0.77) 4.35 (9.59) 5 (1.10)
2.6 (0.57) 2.4 (5.29) 2.6 (0.57)
1 (0.22) - -
7.3 (1.61) - 8
2.2 (0.48) - 2 (0.44)
2,6 (0.57) - 2,64 (0.58)
3.65 (0.80) - 4 (0.88)
7.3 (1.61) - 8 (1.76)
(*) The indicated quantity refers to periodical changes.

.I
P
COMPLETE CAR
CHASSIS AND BODY MAINTENANCE
TECHNICAL DATA - INSPECTION AND ADJUSTMENT
Axles and suspensions
00-5
à
$1
“0
II
a
-
PA3335oooos woo MARCH
1988

GEARBOX
CONTENTS
5 - SPEED MANUAL GEARBOX
. . . . . m . 13-2
Description
........................
Y)
Removal and installation
...........
(*)
Rear support ...
.
..................
(*)
Rods and forks
.........
1
..........
(*)
Shaft and gears
...................
(*)
Differential carriers
................. (*)
Crown gear and pinion
.............
(*)
Dlfferential casing ..................
(*)
Gearbox - differential casing
........
(*)
GEARBOX CUTER LINKAGE
..........
13-3
Disassembly
.......................
13-3
Checks and inspections
............
13-3
Assembly
.........................
13-4
SERVICE DATA AND
SPECIFICATIONS
.....................
13-5
Technical data
......................
13-5
General specifications
..............
13-6
Inspection and adjustment
.......... 13-3
Tightening torques
.................
(*)
TROUBLE DIAGNOSIS AND
CORRECTIONS
.......................
(*)
SPECIAL SERVICE TOOLS
............
(*)
a
(*) Refer to:
“WORKSHOP MANUAL. [Alfa]”
VOLUMES I and II -Group 13
PA3335OOOOS WOO MARCH 1988
‘~

GEARBOX
.
5SPEED MANUAL GEARBOX
Gearbox-differential unit and rear support
After Modification /&2-
@@S+KI
(0.8 f 1)
1 Pin
2 Gearbox - differential casing
3 Bushing
4 Central support
5Oil plug
6 Speedometer sensor
7 Spring ring
8 Dowel
9 Rear caver
10 Valve
11 Plug
12 Plate
13 Pin
14 Flexible support
15 Rear support
16 Spacer
13-2
A
(1.9 + 2.4) (kg-m)
17 Flexible bush
18 Oil seal ring
19 Bracket
20 Bushing
21 Flexible support
22 Reverse gear switch
23 Gasket
24 Plug
2.5 Drain plug
26 Oil sump
27 Gasket
28 Bushing
29 Oil seal ring
30 support
31 Lock ring
PA3335OOOOS WOO