AlfrescoPlus MODULE Series User manual

BBQ MODULE
(ALL SIZES)
ASSEMBLY
INSTRUCTIONS
For further instruction, please visit:
www.alfrescoplus.com.au
04014 - Oct 21/19

2 | ALFRESCOPLUS™
WARNING! – THIS IS A PERMANENT
CONNECTION SYSTEM!
WHAT’S NEEDED?
Tools Required:
• Soft Sided Hammer (Not Included)
• Philips head screwdriver (Not Included)
• Allen Keys x 2 (Included)
• 50mm Diameter Hole saw or Jigsaw
WHAT’S IN THE BOX?
Box 1 of 3 = MODULE Bench-top
Box 2 of 3 = MODULE Panels
Box 3 of 3 = MODULE Doors
PARTS INCLUDED:
FRAMES
• Cabinet Frames (Various Profiles)
PRE ASSEMBLED VERTICAL PANELS x 3
FOUR PRONGS x 4
WHITE PANELS x 6
DOORS
• 865/885/1045/1075/1165 x 2
• 1430/1530 x 4
PLINTH Feet x 4
HARDWARE
• Screw Pack x 1
• Allen Keys x 2
• Door Hinge Handle Set x 1
Essential TIP: Ensure you have a stable flat surface or workbench to work
from. The most ideal height to assemble the module is waist height. The
workbench should be at least 1.8m (W) x 1m(H) x 0.7m(D) in size.

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 3
Remove all parts from the cartons. DO
NOT unwrap the frames at this stage.
Preparing the panels:
• Remove all the white panels from
the carton and place in an easily
accessible location. (All red arrow labels
to face upwards).
• Remove at least 10cm of plastic film
alongside the edge of the panels, as per
FIG 1.
Essential TIP: DO NOT remove all the
plastic film from the panels, since the 4
way red arrows are an integral part of the
assembly process.
The red arrow stickers are placed
on top of the plastic on most panels
and therefore the plastic should not
completely be removed at this stage.
FIG. 1
WHAT TO DO NEXT?

4 | ALFRESCOPLUS™
ASSEMBLED VIEW OF FRAMES & PANELS
AG
C
FIG. 2 FIG. 3 FIG. 4
FIG. 5
A G C

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 5
FIG. 6
At this stage your progress should look like FIG 6.
A
G
C
ASSEMBLY TOP BOTTOM & BACK
FIG. 7
A
G
C

6 | ALFRESCOPLUS™
FIG. 8 FIG. 9
FIG. 10
At this stage your progress should look like FIG 10.

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 7
ASSEMBLING SIDE & CENTRE WALLS
FIG. 11 FIG. 12
FIG. 13

8 | ALFRESCOPLUS™
FIG. 14
FIG. 15

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 9
FIG. 17
ASSEMBLING PLINTH FEET & KICKER PLATE
No Allocating holes are used for plinth feet since the inside frame edge provides the
guide. Place Plinth foot into corner of cabinet frame. Screw down with screws provided.
If easier, remove plinth shaft from baseplate then screw down base plate first. If desired
move the front two plinth feet further back to create a deeper kick-plate position.
FIG. 16

10 | ALFRESCOPLUS™
ATTACHING THE KICK PLATE
Please take note that the Kick plate provided is reversible, thereby giving you the choice
between a black “shadow line” finish or stylish silver finish. The Kick plate Biscuit is used
to connect onto more than one cabinet, thereby aligning the kick plate.
FIG. 18
FIG. 19 FIG. 20

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 11
Choose the desired color face of
kick plate. (Silver or Black). No pre
drilled holes are possible due to
this color choice. Self tapping
screws are provided to attach
the spring clip plate to the kick
panel. The dimensions below
can be used as a guide only
since the position of the
plinth foot and the desired
depth of the kick plate
will vary depending on
the choice of plinth foot
installation position by
the end user.
FIG. 21
FIG. 22

12 | ALFRESCOPLUS™
ASSEMBLING DOOR & HINGES
• To attach the hinge plate use a standard or power Phillips head screw driver. The
allocating holes are pre drilled into the frame.
• Attach all four-hinge plates when attaching two doors. Attach the two-left hinge plates
when attaching a single door.
FIG. 23
Attach provided Hinge Plate
x 4 and self tapping screws.
Illustration on attaching hinges to door panels by using the self-tapping screws provided.
FIG. 24

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 13
* Detailed INSTRUCTIONS on how to clip on the doors using clip-on-hinges.
Clamp hinge on to the mounting plate as
shown by direction arrow
Press down the hinge arm to lock the
plate as shown
The door can be quickly removed by
pushing the button
Unclipping the door from the mounting
plate leaves all adjustments analtered
Firstly align the front hinge section with the front section of the hinge-plate, then press
on the back of the hinge-plate, an audible “Click” should be heard if the door has been
correctly hanged. Repeat the process to secure the bottom hinge and door.
Clip On Hinge Instructions:
FIG. 25 FIG. 26
The door should fully open and close
as normal.
At this stage your progress should look
like the above image. Choose any separate
style of door handle and fit according to
the manufacturers.

14 | ALFRESCOPLUS™
ATTACHING & LEVELING THE MODULES
Position modules in the desired configurations. Level each module and ensure the heights
are correct so that joining holes line up. Now join the two modules with the barrel bolts
supplied. Do Not over tighten barrel bolts. Position and Level the whole assembly in final
position (View FIG. 27,28,29,30,31,32,33 and 34).
FIG. 27
FIG. 28
Make sure the cabinets are leveled and aligned,
ready to be connected by barrel bolts. Please
note the biscuit inserted into the kick plate
provided, ensure the kick plate is aligned ready
to be connected.
FIG. 29

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 15
Insert the “biscuit”
connection part into the
slot that is pre cut. If
required, gently tap into
place with soft sided
hammer.
FIG. 30
Joining the Cabinet with Barrel Bolts Cabinet Joined with Barrel Bolts
FIG. 31
Diagram using the Allen key provided to fasten cabinets using the barrel bolts.

16 | ALFRESCOPLUS™
FIG. 32 FIG. 33
FIG. 34
Note: The door is not shown in some images to illustrate the cabinet connection method
more clearly.
Figures 32, 33 and 34 illustrate the cabinets and kick plate aligned and joined.

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 17
ASSEMBLING THE AIRFRAME HEAT-SHIELD
Insert the pre-assembled vertical side shields onto the horizontal bottom heat shields by
pressing firmly into pre inserted prongs. The infill panel should still remain loose at this point.
FIG. 35
Note: The Prong in the horizontal heat shield will fit
into the frame firmly, however can be removed again.
After the heat shield left and right hand side have been assembled your airframe should
resemble the diagram below.
FIG. 36

18 | ALFRESCOPLUS™

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 19
Gently place the airframe heat shields on top of the BBQ Module. Please note there are
no joining bolts or screws required to fit into place. The airframe will be firmly attached
by making use of the barrel bolts provided, to join to the cabinets or end panels directly
adjacent to the airframe.
FIG. 37

20 | ALFRESCOPLUS™
FIG. 38
Attach the joining screw bolt through the pre-drilled holes provided. Make use of the allen
keys provided. Do not over tighten.
FIG. 39 FIG. 40
Step 1: Insert shoulder screws halfway.