Allen Engineering Corporation ATC130H Application guide

OPERATIONS - PARTS
MANUAL
ATC130H / ATC170H
Gasoline Rammer
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Gasoline Rammer
OPERATIONS - PARTS MANUAL
This manual covers the products listed below:
Part No. Description
ATC130H GASOLINE RAMMER (1,390 KGF) GX100
ATC170H GASOLINE RAMMER (1,600 KGF) GX100
Copyright © 2014 Allen Engineering Corporation
All rights reserved
All information, specifications, and illustrations in this manual are subject to change without notice and
are based on the latest information at the time of publication. No part of this manual may be reproduced
or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the
express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or
liability for any errors or inaccuracies that may appear in this manual.
Allen Products are covered under one or more of the following patent numbers:
U.S. Design Patents: 344,736; 400,542; 400,544; 402,998; 402,999; 403,332; 404,041; 404,042;
410,931; 413,127; 416,564; 465,897; 466,909; 474,203.
U.S. Utility Patents: 5,108,220; 5,238,323; 5,328,295; 5,352,063; 5,405,216; 5,476,342; 5,480,257;
5,480,258; 5,533,831; 5,562,361; 5,567,075; 5,613,801; 5,658,089; 5,685,667; 5,803,658; 5,816,739;
5,816,740; 5,890,833; 5,934,823; 5,967,696; 5,988,938; 5,988,939; 6,019,433; 6,019,545; 6,048,130;
6,053,660; 6,089,786; 6,106,193; 6,857,815; 5,288,166; 6,582,153 B1, 7,108,449; 7,114,876;
7,316,523; 7,690,864 B2
Canadian Patents: 2,039,893.
First Issue: July 2014
Printed in U.S.A.
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07/2014
Page 4
LIMITED WARRANTY and LIMITATION OF LIABILITY
Allen Engineering Corporation (“Allen”) warrants its products to be free of defects in material or workmanship for the following
periods:
A. New Machines and Parts............................................................................................One Year
Warranty period begins on first day of use by End User. This first day of use is established by the date of a completed Allen
Warranty Card or a Bill of Sale to the End User. All warranty is based on the following limited warranty terms and conditions,
including the disclaimer of implied warranties and consequential damages.
1. Allen’s obligation and liability under this warranty is limited to repairing or replacing parts if, after Allen’s inspection, there is
determined to be a defect in material or workmanship. Allen reserves the choice to repair or replace.
2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor,
Dealer, or Rental Center from whom the End User purchased the product.
3. Replacement or repair parts, installed in the product, are warranted only for the remainder of warranty period of the product
as though they were the original parts.
4. Allen does not warranty engines. Engine warranty claims should be made directly to an authorized factory service center
for the particular engine manufacturer.
5. Allen’s warranty does not cover the normal maintenance of products or its components (such as engine tune-ups and oil &
filter changes). The warranty also does not cover normal wear and tear items (such as belts and consumables).
6. Allen’s warranty will be void if it is determined that the defect resulted from operator abuse, failure to perform normal main-
tenance on the product, modification to product, alterations or repairs made to the product without the written approval of
Allen. Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors.
7. Impact damage is not covered under the Allen Gear Box warranty.
8. Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the warranty claim.
An Allen Labor Chart will determine the time allowed to complete a repair and will govern the shop labor hours that will be
allowed.
9. Allen will pay freight on warranty replacement parts at worldwide standard ground rates. No warranty replacement parts
will be shipped air freight at the expense of Allen. Allen only pays outbound freight charges when sending warranty replace-
ment parts to the customer via ground service. Allen does not pay any inbound freight. However, if Allen determines this to be
a warranted item, only then will Allen reimburse the customer for inbound freight at standard ground rates.
10. ALLEN ENGINEERING CORPORATION’S WARRANTY POLICY WILL NOT COVER THE FOLLOWING: TAXES;
SHOP SUPPLIES; ENVIRONMENTAL SURCHARGES; AIR FREIGHT; TRAVEL TIME; LOSS OF TIME; INCONVENIENCE;
LOSS OF RENTAL REVENUE; RENTAL COSTS OF EQUIPMENT USED TO REPLACE THE PRODUCT BEING REPAIRED;
LOSS OF USE OF THE PRODUCT; COMMERCIAL LOSS; OR ANY OTHER CHARGES WHATSOEVER OR ANY LIABILI-
TIES FOR DIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGE OR DELAY.
11. ALLEN ENGINEERING CORPORATION MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED. THIS LIMITED
WARRANTY IS IN LIEU OF THE WARRANTY OF MERCHANTABILITY AND FITNESS. THERE ARE NO OTHER
WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THIS DOCUMENT.
12. No Allen employee or representative is authorized to change this warranty in any way or grant any other warranty unless
such change is made in writing and signed by an officer of Allen Engineering Corporation.
Limited Warranty
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07/2014 Page 5
Table of Contents
Title Page
Limited Warranty 4
Table of Contents 5
Information Contained In This Manual 7
Dealer Information 8
Ordering Parts 9
Section 1 - Safety
Safety Information 10
Section 2 - Operations
Machine Description 12
Pre-Start Checks 13
Start/Stop Procedure 13
Operation 15
Section 3 - Service
Service and Maintenance 16
Troubleshooting 18
Technical Data 19
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07/2014
Page 6
Table of Contents - Continued
Title Page
Section 4 - Parts
ATC130H Fuel Tank and Handle Assembly 20
ATC130H Gear Case and Engine Assembly 22
ATC130H Guide Cylinder & Spring Assembly 24
ATC130H Rammer Shoe Assembly 26
ATC170H Fuel Tank and Handle Assembly 28
ATC170H Gear Case and Engine Assembly 30
ATC170H Guide Cylinder & Spring Assembly 32
ATC170H Rammer Shoe Assembly 34
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07/2014 Page 7
Information Contained in this
Manual
This manual provides information and procedures to safely operate and maintain the Allen Machine.
For your own safety and protection from personal injury, carefully read, understand, and observe the
safety instructions described in this manual. Keep this manual or a copy of it with the machine at all
times.
Always operate this machine in accordance with the instructions described in this manual. A well main-
tained piece of equipment will provide many years of trouble free operation.
This manual is divided into the following sections:
SECTION 1
SAFETY
SECTION 3
SERVICE
SECTION 2
OPERATIONS
SECTION 4
PARTS
Complete any warranty requirements as specified by the engine manufacturer in their instructions
found inside the manual box located on the operator’s control panel.
Your engine is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered
under Allen Engineering Corporation, Inc warranty.
Your engine manufacturer should be contacted if you wish to purchase a parts manual or a repair man-
ual for your engine.
Refer to enclosed owners engine manual for complete O&M instructions. See your battery manufactur-
er for battery warranty.
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07/2014
Page 8
Dealer Name: _____________________________________________________________
Phone #: (____) - ____ - ____________________________________________________
Address: ________________________________________________________________
City:__________________________________State:________ Zip:___________________
Salesman: _______________________________Mobile Phone _____________________
Additional Comments: ______________________________________________________
________________________________________________________________________
________________________________________________________________________
Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts.
Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement
parts.
Place Allen Dealer information below for future reference.
Dealer Information
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07/2014 Page 9
Ordering Parts
Section 4 contains illustrated parts lists for help in ordering replacement parts for your machine.
Follow the instructions below when ordering parts to insure prompt and accurate delivery:
1. All orders for service parts - include the serial number for the machine. Shipment
will be delayed if this information is not available.
2. Include correct description and part number from the “PARTS” section of this
manual.
3. Specify exact shipping instructions, including the preferred routing and complete
destination address.
4. DO NOT return parts to AEC without receiving written authorization from AEC. All
authorized returns must be shipped pre-paid.
5. When placing an order, please contact the AEC dealer nearest you.
All information, specifications, and illustrations in this manual
are subject to change without notice and are based
on the latest information at the time of publication.
VISIT US!!! www.alleneng.com
LIKE US!!! www.facebook.com/AllenEngineering
FOLLOW US!!! @alleneng
WATCH US!!! www.youtube.com/AllenMachinery
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07/2014
Page 10
SECTION 1
SAFETY
Safety Information
This CAUTION sign indicates a potential hazard, which if ignored could re-
sult in injuries to the operator and/or those close by, as well as damaging
the machine.
This WARNING sign indicates a potential hazard, which if ignored could
result in the DEATH of the operator and/or those close by.
For your own personal protection and for the safety of those around you, please read and ensure you
fully understand the following safety information. It is the responsibility of the operator to ensure that he/
she fully understands how to operate this equipment safely. If you are unsure about the safe and correct
use of the Vibratory Plate Compactor, consult your supervisor or ALLEN.
Improper maintenance can be hazardous. Read and understand this sec-
tion before you perform any maintenance, service or repairs.
General Safety
• This machine is heavy and must not be lifted single-handedly; either get help or use suitable
lifting equipment.
• This machine is to be used for is intended application only.
• This machine must only be operated by well-trained personnel.
• The owner of this machine must observe, and train the user to observe, the effective laws of
labour protection in the country of application.
• Personal Protective Equipment (PPE) must be worn by the operator whenever the equipment
is being used.
• Cordon off the work area and keep members of the public and unauthorised personnel at a
safe distance.
• This machine must be operated on ground where stability is guaranteed. When working near
the rim of excavated trenches, use the machine properly so that the machine may not fall down
or collapse the excavation.
• Make sure you know how to safely switch this machine OFF before you switch it ON in case
you run into any difficulties.
• Always switch OFF the engine before servicing it.
• During use, the engine becomes very hot. Always allow the engine to cool down before touch-
ing it.
• Never leave the engine running and unattended.
• Never remove or tamper with any fitted guards; they are there for your own protection. If they
are damaged or missing, DO NOT USE THE MACHINE until the guard has been replaced or
repaired.
• Always switch OFF the engine before transporting it, moving it around site or servicing it.
• Do not operate the machine when you are ill, feeling tired or when under the influence of alco-
hol or drugs.
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07/2014 Page 11
SECTION 1
SAFETY
• This machine is designed to eliminate the possible risks arising from the use of it. However,
risks DO reside, and these residual risks are not clearly recognisable and may cause personal
injury or property damage, and possibly death. If such unpredictable and unrecognisable risks
become apparent, the machine must be stopped immediately, and operator or his supervisor
must take appropriate measure to eliminate such risks. It is sometimes necessary that the man-
ufacturer must be informed of such event for future counter measuring.
Fuel Safety
Fuel is flammable. It may cause injury and property damage. Shut down
the engine, extinguish all open flames and do not smoke while filling the
fuel tank. Always wipe up any spilled fuel.
• Before re-fuelling, switch off the engine and allow it to cool.
• When re-fuelling, use a proper funnel, and avoid spilling over the engine.
• When re-fuelling, DO NOT smoke or allow naked flames in the area.
• Spilt fuel must be made safe immediately by using sand. If fuel is spilt on your clothes, change
them.
• Store fuel in an approved, purpose made container away from heat and sources of ignition.
Health & Safety
Vibration
Some vibration from the compacting operation is transmitted through the handle to the operator’s hands.
Ensure operator rotation and do not exceed the maximum recommended usage times.
Dust
The compaction process can produce dust, which may be hazardous to your health. Always wear a
mask that is suited to the type of dust being produced.
Fuel
Do not ingest fuel or inhale fuel vapors and avoid contact with your skin. Wash fuel splashes immedi-
ately. If you get fuel in your eyes, irrigate with copious amounts of water and seek medical attention as
soon as possible.
The exhaust fumes produced by this machine are highly toxic and can kill!
Exhaust Fumes
Do not operate the Rammer indoors or in confined spaces. Make sure the work area is adequately
ventilated.
Safety (cont’d)
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07/2014
Page 12
SECTION 2
OPERATIONS
Operations
Machine Description
Intended Use
This machine is intended for base preparation, driveways, foundations, curbs, and footings. It can also
be used for repair work on streets, highways and/or pavements/sidewalks.
ATC130H / ATC170H
1. Oil Plug/Site Glass
2. Engine
3. Throttle Lever
4. Operating Handle
5. Fuel Tank
6. Lifting Point
7. Fuel ON/OFF Lever
8. Primary Air Cleaner
9. Crankcase
10. Bellow
11. Ramming Shoe/Foot
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07/2014 Page 13
SECTION 2
OPERATIONS
Operations (cont’d)
Pre-start Checks
The following pre-start checks must be performed before the start of each work session or after every
four hours of use, whichever is first. Please refer to the Service and Maintenance section for detailed
guidance. If any fault is discovered, the Plate Compactor must not be used until the fault is rectified.
1. Thoroughly inspect the machine for signs of damage, Make sure all guards are in place and
secured.
2. Check hoses, filler openings, drain plugs and other areas for signs of leakage. Fix any leaks
before operating.
3. Check the engine oil level and top up as necessary. Use proper engine oil with the proper vis-
cosity (SAE 10W-30 is recommended).
4. Check the engine fuel level and top us as necessary. Use clean fuel. The use of contaminated
fuel may damage the fuel system.
This machine uses unleaded petrol/gasoline!!
5. Check the air filter is clean. Excessive dirt/dust accumulation within the filter element will cause
erratic engine operation. Clean the air filter element when it is contaminated (refer to the Ser-
vice and Maintenance section).
6. Check for fuel and oil leaks.
Start/Stop Procedure
1. Open the fuel cock.
2. Set the engine switch to the ON position.
3. Set the speed control lever to the STARTING position (Halfway between HIGH and LOW posi-
tion).
4. Move the choke lever to the CLOSED position.
5. Taking a firm hold of the Operating handle with one hand, grasp the recoil starter handle with the
other, Pull the recoil starter handle until engine resistance is felt, then let starter return.
6. Taking care not to pull the starter rope fully out, pull the starter handle briskly.
7. Repeat until the engine fires.
8. Once the engine fires gradually set the choke lever to the OPEN position.
9. Let the engine run at idle for a few minutes to warm up.
10. After the engine has warmed up, the machine is ready for operation.
11. Move the throttle lever to the high speed ‘H’ position quickly to prevent damage from occurring
to the clutch. The ‘Full Throttle’ position of this machine has been preset at the factory to
achieve optimum machine performance.
12. With the engine running in the full throttle position, the machine will move forward and compact
loose ‘lifts’.
13. In preparation for stopping the engine, move the throttle lever to the LOW position.
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07/2014
Page 14
SECTION 2
OPERATIONS
Operations (cont’d)
14. Allow the engine to idle for 1-3 minutes.
15. Set the engine switch to the OFF position. Do not touch the HOT engine part at this time.
16. Close the fuel cock.
17. Pull the recoil starter slowly until you feel resistance. Then release your hand from the starter
knob to set it back to its original position. This will prevent any air or humidity from entering into
the cylinder.
The Max rpm as shown above is the number of ignitions per minute.The number of ignitions per minute
is different from the number of rotations of the engines Power Take-Off Shaft.
DO NOT alter this setting since irregular vibration or damage to the gear
transmission mechanism can result, and both engine and machine
warranties will be automatically voided.
Having carried out the check in the ‘Pre-Start’ section, you may now start the engine.
Model Engine
Maximum RPM
Optimum Upper Limit
ATC130H/ATC170H HONDA GX100 3700~3800 4100
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Operations (cont’d) SECTION 2
OPERATIONS
07/2014 Page 15
Operation
This machine is fitted with a centrifugal clutch. This allows the engine to run at idle without driving the
power transmission gears. As the engine speed is increased, the clutch will engage and the engine will
drive the power transmission gears.
• To avoid damage to the centrifugal clutch, move the throttle lever quickly from the L to H posi-
tion. For correct operation, the engine speed should be set to maximum.
• Avoid operating the machine on a fully compacted, hard, or non-yielding surface. Otherwise,
the power transmission gears will be damaged and the life of the machine will be greatly
reduced.
• When working in a narrow trench, if the ramming shoe should get caught between the walls of
the trench, the rammer may miss-strike and can be severely damaged. The ramming shoe may
especially be damaged severely.
• Be sure that the rammer is steered only with the handle. It should only be pushed. The rammer
must not be pressed into the materials being compacted. Excessive pressure on the operating
handle will lead to the unsatisfactory compaction due to the fact that the jumping action is
hindered.
Operation at High Altitude
For continuous High-Altitude operation above 1,000m (3,000FT), it will be necessary to change the
engine main jet to a type that will allow for correct fueling of the engine. Otherwise, the unit will suffer
from a lack of engine power and not work correctly. Please contact dealers for details.
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07/2014
Page 16
SECTION 3
SERVICE
Service
Service and Maintenance
The Rammers are designed to give many years of trouble free operation. It is, however, important that
the simple regular maintenance listed in this section is carried out. It is recommended that an approved
dealer carry out all major maintenance and repairs. Always use genuine Allen replacement parts, the
use of spurious parts may void your warranty.
Before any maintenance is carried out on the machine, switch off the engine and disconnect the HT
lead from the spark plug. Always set the machine on level ground to ensure any fluid levels will be cor-
rectly read. Only use recommended oils.
Servicing the Engine
Service the engine according to the engine manufacturer’s specifications. Refer to the engine operation
and maintenance manual.
Maintenance: Every 8 hours or daily
1. Check for loose bolts and nuts, retighten if necessary.
2. Check and clean the air filter element, re-lube the element in accordance with the engine man-
ufacturer’s recommendations. If operating conditions are unusually dusty and severe, filter ele-
ment cleaning should be done more frequently.
3. Check oil level in crankcase of engine and replenish as necessary. Check the oil level in the
ramming cylinder according to the following procedures:
• Make sure that the machine has not been run in the last 10 minutes.
• Set the machine on a level surface and remove the oil plug.
• The top surface of the oil must be seen just below the lower rim of the hole on the oil sight
glass. Replenish as necessary.
NOTICE: Care should be taken not to overfill/over pump the rammer with oil/grease. Overfilling will
cause excessive load on the engine, which may result in poor or irregular vibration.
Maintenance: Every 50 hours or weekly
Check for loose bolts and nuts. Retighten if necessary.
Maintenance: Every 200 hours
Check the ramming cylinder oil. Do not overfill.
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07/2014 Page 17
SECTION 3
SERVICE
Service (cont’d)
Fuel, Lubricant
Transportation and Storage
Lifting
Where it is necessary to use lifting equipment to position the rammer, check and confirm that the rubber
isolators on the operation handle is not damaged or cracked. If they are cracked or damaged, replace
the rubber isolators before attempting to lift the machine. Also make sure that the lifting equipment has
a WLL (Working Load Limit) suitable for the rammer’s weight (See specification chart on page 19 or the
machine number plate). Attach suitable chains or slings ONLY to the lifting point on top of the rammer’s
operating handle.
• NEVER leave the engine running whilst transporting or moving the rammer, even if it is only a
short distance.
• The height of the operating handle can be adjusted within the range of 850 ~ 880 mm. Loosen
three bolts at each side of the operating handles base, and retighten them at the desired
handle height. Note that when the handle is set too high, excessive vibration may be transmit-
ted through the handle.
On Site Transport
The rammer may be moved vertically by 2 people, or laid only on the Transport Rollers.
Road Transport
The rammer must be transported as far as possible standing up, strapped to the body side board of
the truck, or strapped inside a lorry (panel truck). If not possible, it may be laid down (engine facing up-
wards, not on its sides) only on the Transport Rollers, in a stable position and strongly strapped down
to guard against rolling or sliding.
Wait until the unit is completely cool before laying it down.
Model Fuel Engine Crankcase Ramming Cylinder
Type Capacity Type Engine Capacity Type Capacity
ATC130H Unleaded
Gasoline 3.8L
SAE
GX100 0.30L
SAE
0.5L
10W – 30, 10W – 30,
API, API,
SG, SG,
SF/CC, SF/CC,
ATC170H CD CD 0.8L
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07/2014
Page 18
SECTION 3
SERVICE
Service (cont’d)
Long-term Storage
The chemical composition of the fuel will deteriorate after prolonged storage. When the machine needs
to be stored for a long time, remove all the fuel from the fuel tank. You can achieve this by running the
engine with the fuel tap being closed. Also remove the fuel from the drain plug.
Clean up oil and dust accumulation on rubber parts.
Clean the base plate and apply a light coating of oil to prevent rust formation.
Cover the machine and store in a dry place.
Troubleshooting
Problems Possible Causes Countermeasures
Engine will not start
1. No fuel. 1. Fill fuel tank.
2. Fuel tap has been closed. 2. Open fuel tap.
3. Engine turned off. 3. Turn engine ON.
4. Contaminated/damaged spark
plug. 4. Replace spark plug.
5. Faulty carburetor 5. Service the carburetor.
Engine stops suddenly or stops when the
engine rpm is increased
1. See above 1. See above.
2. Main jet of the carburetor clogged
with dirt.
2. Take out main jet of the carburetor
and clean with an air gun.
3. Air filter element dirty. 3. Clean the element.
4. Spark plug cap is loose 4. Tightly fit cap to the plug.
Engine runs but unit does not produce
impact
1. Lack of engine power. 1. See above
2. Clutch is slipping.
2. Dismantle clutch assembly,
clean shoe and drum with proper
solvent. Replace clutch shoe if
necessary.
3. Power transmission gears are
damaged. 3. Contact dealer.
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07/2014 Page 19
SECTION 3
SERVICE
Technical Data
MODEL ATC130H ATC170H
DIMENSION (LxWxH) 735x370x1035 735x370x1,070
OPERATING WEIGHT - KG 69 79
SHOE SIZE (LxW) 340x275 340x285
STROKE - mm 50-70 50-70
IMPACT FORCE - KGF (KN) 1,390 (14) 1,600 (16)
BLOWS PER MINUTE (bpm) 650 -700 650 -700
COMPACTION DEPTH
610 610
(DEPENDING ON SOIL) - mm
TRAVEL SPEED - m/min 13-Oct 13-Oct
COMPACTED AREA - m²/h 260 260
FUEL TANK CAPACITY- Ltr 3.5 3.5
ENGINE HONDA GX100 HONDA GX100
ENGINE TYPE Air-cooled single-cylinder 4-stroke
Gasoline Engine
Air-cooled single-cylinder 4-stroke
Gasoline Engine
POWER OUTPUT
3.0 (2.2) / 3600RPM 3.0 (2.2) / 3600RPM
- hp (Kw)
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07/2014
Page 20
SECTION 4
PARTS
ATC130H Fuel Tank and Handle Assembly
Illustration
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