ALLPOWER APT1016A User manual

tordless lmpatt Wrenth & Llght

PRODUCT SPECIFICATIONS
which may ignitethe dust or fumes
UNPACKING
Hem
Elscrrlcal Rsqunrements
Drlve Slls
Trigger Type
Marlmum Torqus
Sockets Included
Overall Dtmensluns
Wetgnt
When unpacking,check to make sure all the partsshown onthe Parts List on page 13
are included If any partsare miss~ngor broken, please call All-PowerTools at the
number shown on the cover of this manual as soon as posslble
-
Daserlptlon
Power oulput t9 2 vDc
Power Input 120 VACwo Hz Cnarger
Baltery Type 1 7Ah NI-Cd
charge Time. 1 Hour Fasl Charge
Charqsr Power Plug 2 Prong Polar~zetl
1R"
Uar#4Dle Speed
0-2000 RP M
Reversible
WO Ft ILbs.
4 Oty - Slzes. X . 716' .15H6",1"
21 L x 4 318" W x 15' H
14 30PounIls
SAVE THIS MANUAL
You w~llneedth~smanual for the safety warnings and precautions, assembly, operat~ng,
inspection, rna~ntenanceand clean~ngprocedures, partslisland assembly d~agrarn.
Keep your invoicewith this manual. Writethe invoice number on the insideof the front
cover Keepthls manual and invoice in a safe and dry placefor future reference
GENERAL SAFETY RULES
A WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failuretofollow all instructionslistedbelow may resultin
electric shock,
fire, andlor serious injury.
SAVE
THESE INSTRUCTIONS
I WORK AREA 1
1
Keepyour work area cleanandwell lit. Cluttered benchesand dark areas
inviteaccidents.
2.
Do notoperatepower tools inexplosiveatmospheres, such as in the
presence of flammableliquids, gases, or dust. Powertools create sparks
Keepbystanders,children,andvisitors away whileoperating a power tool.
Distractionscan cause you to lose control. Protectothers inthe work areafrom
debrissuch as chips and
sparks. Provide barriersor shields as needed
Groundedtools must be pluggedintoan outlet properly installdand
grounded In accordancewith all codesandordinances. Never remove the
groundingprongor modify the plug inany way. Po not use any adapter
plugs.
Check with a qualifiedelectricianif you are indoubt as to whether
theoutlet
is properly grounded. If the tools should electricallymalfunctlonor
break down, groundingprovldesalow resistance path to carry electrlclty away
from the user.
Doubleinsulatedtools are equippedwith a polarized plug (oneblade is
wider thantheother). This plug will fit in a polarized outlet only one way. If
theplugdoes not fit fully in theoutlet, reverse the plug. If It still does not
fit,
contact a qualifiedelectrician to install a polarized outlet. Do not
change the plug inany way. Double lnsulatlon ellmlnates the needfor the
three wire grounded power cord and grounded power supply
system
Avoid body contactwith grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There IS an increased rlsk of electric shock if your
body isgrounded
Do not expose power toolstorainor wet conditions. Water entering a power
toot
will Increasethe rlsk of electrlc shock.
Do not abuse the Power Cord. Never use the Power Cordtocarry thetools
or pullthe Plugfroman
outlet. Keep the Power Cord away from heat, oil,
sharp
edges, or moving parts. Replace damaged Power Cords immedi-
ately.
Damaged Power Cords increasethe risk of electric shock.
When operating a power tool outside, use an outdoor extension cord
marked
"W-A" or "W. These extension cords are rated for outdoor use, and
reducethe risk
of electricshock.
1 PERSONALSAFETY I
Stay alert. Watch what you are doing, and use common sensewhen oper-
sting a power tool. Do not use a power toolwhlletired or under theinflu-
enceoidrugs,alcohol,or medication. A momentof mattentionwhileoperat-
ing
power tools may result In serrouspersonal injury
Page
2
Page 3

Dressproperly. Do notwear looseclothingor jewelry. Containlonghair.
Keep
your hair, clothing, and gloves away from movingparts. Loose
clothes,jewelry,
or long hair can becaught In moving parts
Avoid accidental starting. Be surethe Power Switch is off beforeplugging
in. Carrying powertools with your finger on the Power Switch, or plugglng in
powertools w~ththe Power Swltch on, Invites
accidents.
Removeadjusting keysor wrenches beforeturningthe power tool on. A
wrench or a key that is left attach& to a rotatrngpart of the powertool may result
in personalinjury.
Do not overreach. Keepproper lootlng and balanceat alltimes. Proper
footing
and balanceenables better controlof the powertool inunexpected
situations.
Use safety equipment. Alwayswear eye ANSI-approvedsafety impacteye
goggles.
Dust mask, non-skid safety shoes, hard hat, or hearing protection
must
be usedfor appropriate conditions.
I TOOL USE AND CARE]
Use clamps(not included) or other practicalways to secureandsupport
theworkpieceto
a stableplatform. Holdlngthe work by hand or against your
bodyisunstable and
may lead to lossof control.
Do notforce the tool. Usethe correct-toolfor your application. The correct
tool wrll do
the job better and safer at the ratefor which it IS deslgned
Do not use thepowertool ifthe Power Switch does notturn Iton or off.
Any tool that cannot be controlled with the Power Swltch IS dangerousand must
be replaced.
Disconnectthe Power Cord Plugfromthe power sourcebdore makingany
adjustments,changing
accessories, or storingthetool. Such preventive
safety measuresreduce
the risk ot starting thetool accidentally.
Storeidletools out of reachof childrenand other untrainedpersons. Tools
are dangerous inthe handsof untrained users.
Maintaintoolswithcare. Keep toolsclean anddry. Properly malntained
tools wlth a sharpcutting edge are less likelyto bind and are easier to control
Do not use a damagedtool Tag damaged tools "Do not use"until repaired.
7
Check for misalignment or binding oi moving parts, breakageof parts, and
any other conditionthat may affw thetool's operation. ll damaged, have
the tool serviced before using. Many accidents are caused by poorly main-
tainedtools.
8.
Use only accessoriesthat are recommended by the manufacturer for your
model.
Accessoriesthat may be suitablefor one tool may becomehazardous
when usedon another tool.
1.
Tool service musl be performedonly by qualified repair personnel. Service
or ma~ntenanceperformedby
unqualified personnelcouldresult in a risk of Injury
2.
When servicing a tool, useonly identical replacement parts. Follow
instructionsinthe
'lnspecfion, Maintenance, And Cleaning"9ectionof this
manual.
Useof unauthorrzed parts or failure lo follow maintenancernstructions
may create
a risk of electr~cshock or injury.
SPECIFIC SAFETY RULES
1 Maintain a safeworking environment. Keep the work areawell lit. Make sure
there isadequate surroundingworkspace. Always keepthe work
area free of
obstruct~ons,grease, oil, trash, and other debris. Do not use the lmpactWrench
In areas near flammablechemicals, dusts, and vapors. Do not usethis product
In a damp or wet location
2
Maintainlabelsand nameplatesonthe Impact Wrench. These carry
Importantinformation. If unreadable
or mlssing,contact Harbor FreightTools for
a replacement.
3
When usingthe lmpact Wrench, always maintainafirmgrip on thetool with
bothhands.
4. Do not usethe lmpactWrench or Charger (39) il It has been dropped, dam-
agd, leftoutdoors,or immersedInliquid.
5.
Do notchargethe Battery (37) when the temperature isbelow 50 degr-s
Fahrenheitor above 104 degrees Fahrenheit.
6. Do notshake, drop, or strlke the Battery (37).
7.
To avoidelectrical shock, do not pullor carry the Charger (38) by Its
Power Cord or pull
the Power Cord around sharp corners or edges. Do not
Page 4
Page 5

unplugthe Charger by pulling on the Power Card. Keep the Power Cord
away from heated surfaces
8.
To avoid electrical shock, do not handle the Charger (391, its Power
Cord Plug, or the lmpact Wrench with wet hands.
9
Keepthe Handle of the ImpactWrench dry, clean, free from oil and
grease.
10.
Avoid unintentional starting. Make sure you are preparedto begin work
beforeturningon the lmpact Wrench.
11.
Never leave the Charger (39) unattendedwhen it is plugged into an
eltxtrical outlet. Makesure to unplug itfrom its electricaloutlet before leaving
12
Atways turn off the ImpactWrench and unplugthe Charger (39) from
its electricaloutld before changingaccessoriesor performingany inspec-
tion, maintenance,
or cleaning procedures.
13.
Always switch to a fresh Battery (37) when tool performance begins to
diminish.
Severe heat is most destrucllveto a Battery The more heat gener-
ated,
the faster the Battery loses power. A Batterythat gets too hot can be per-
manentlydamaged Never over-dischargea
Battery by usingthe tool even after
tool performance is decreasing. Never attemptto d~scharge
a tool's Battery by
continuing to pull the tool'strigger When tool performance beg~nsto diminish,
stop thetool, rechargethe Battery, and usethefresh Batteryfor optimal perfor-
mance
14. Battery (37) leakage may occur under extreme usage or temperature condl-
tions. If Batteryflurd comes In contact with skin, wash with soap and water and
rinsewith lemon juice and vinegar If the fluid comes into contact with the eyes,
flush with water for several minutes and contact
a doctor immediately.
15.
Never burnthe Battery, as it can explode in a fire. Do not chargethe lmpact
Wrench wlth a leaking Battery. Contact local solid waste authorities for instruc-
tions on correctdisposal or recyclingof the Battery.
16.
1 BWARNING! I Peoplewth pacemakers should consult ther physican(s)
beforeusing this product. Operation of electrical equipment in close proximity to
a heart pacemakercouldcause interference or failure of the pacemaker
17. 1 WARNING! lThewarnings, precautions,and instructionsdiscussedinthis
manualcannot cover all ~ossibleconditionsand s~tuationsthat
may occur The
operator must understandthat common sense and cautionare factors, which
cannot be built intothis product, but must
be supplied by the operator.
I
- .-
SYMBOLOGY
PRODUCT FEATURES
Dl
@
NOIc For additional informationregardingthe parts listed in the following pages, refer
to the Assembly Diagram on page 73.
Double InsulaZed
Canadlan StandaKls
Association
Underwriters
hb~~t~rit%i, 1°C.
1.
-1 Always make sure the Trigger (36) of the lmpact Wrench is in
its "OFF" posit~on,the Battery (37) is removedfrom the lmpactWrench, and the
Charger (39) is unpluggedfrom its electical outlet prior to making any adjust-
mentsto thetool. {See
Figure I), next paqe.)
2.
Irigaer (361: The Trigger is operated manually simply by squeezingthe Trigger to
turn on the lmpact Wrench and releasingpressure on the Triggerto turn off the
lmpact Wrench.
(See Figure D.)
V ,
3.
ForwaKYReverseSwitch (32): The ForwardlReverseSwitchallowsyou tochange
the rotatronal direct~on of the lmpact Wrench. For
a clockwise rotation,move the
ForwardIReverseButton to the right. For a counterclockwiserotation, movethe
ForwardIReverseButtonto the left. To avoiddamageto the lmpact Wrench,
always wait untll
the tool completely stops beforechanging rotationaldirections.
(See Flgure P.)
Volts Alternating Current
4.
112" Drlve lmpact Head m: The 1/2" lmpact Headfeatures a spring and ball to
securely hold a socket. The lmpact Headacceptsall sizes of standard and metric
sockets
having a 1 /2 drlve. (See Figure D.)
Page 6
FIGURE C
A
Amperes
no K!2&m'n*
No Load Revollnions
1 per Minute(RPM)

5.
Battery i37): The powersourcefor the ImpactWrench is a rechargeable,
5.
Verify that the RED Charging IndicatorUght comes on. If it does not iliuminate,
19.2VDC Battery. Make sureto follow all safety precautionswhen working withthe check the power connection or try a different electrical outlet. Charge the Battery
Battery.
(See Figure D.)
(37) for 1 hour. NOTE: When the Battery isfully charged the RED Charging
IndicatorLight
WIH turn off, and the GREEN Charged L~ghtwill illuminate. Subse-
6. Charger (39): The Charger ispoweredbypluggingits Power Plug into a 120 volt, quent charglngcan also
be done in 1 hour. (See Figure D.)
grounded,electricaloutlet. NEVER attempt to powerthe Charger wlth any other
electrical source other than a
120 volt, grounded electrical outlet. (See Figure D.)
6.
While charging,the Battery (37) andCharger (39) may becomewarm tothetouch.
Thls isnormal, and does not lndicate a problem. (See Figure D.)
CONNECT TO
ELECTRICAL
FIGURED
TO CHARGE THE IMPACT WRENCH
1.
NOTE: The Battery(37) requirescharging. The first charge requires 1 hour
c'hargetime prior to usingthe ImpactWrench. (See Figure D.)
2. The Battery (37) shouldonly be rechargedwhen the lrnpactWrench beginsto
runslowly.
(See Flgure D.)
3.
When the Battery (37)requires recharging, a 1 hour charge allows thetool to
operate
at full power. Do not recharge the Batterylonaerthan 1 hour, as darna~
tothe Batteryand/or ImpactWrench will occur. {SeeFigure 0.)
4.
Make sure theTrigger (36) on the lmpactWrench rs In its "OFF' position. Slide
the Battery
(37) oft the handle of the lmpactWrench. Insertthe Battery intothe
charglng socket of the Charger (39). Then plugthe Charger !ntothe nearest 120
volt, grounded, electrical outlet. (See Figure D.)
7.
Oncethe Battery (37) isfully charged, disconnect the Charger (39) from the
electrical outlet. Removethe Batteryfrom the Charger,and insertthe Battery
intothe handle of the ImpactWrench.
(See Figure 0.)
8.
NOIE If charging morethan one Battery (37), allow the Charger (39) to cool
down beforereusing.
(See Figure D.)
I OPERATING INSTRUCTIONS I
I.
Before installing a socket, make sure the Battery (37) is removedfrom the lmpact
Wrench to avold accidental starting. Then, firmly insertthe Socket
onto the 112"
lmpact Mead (7) of the tool. (See Figure D.)
2. Whenever possible, secure the workpiece inplace, using a vise or clamps (not
included).
3, Insertthe fully charged Battery (37) intothe handle of the ImpactWrench.
(See Figure D.)
4.
Usethe Forward/ReverseSwitch (32) to select the turning rotationof the lmpact
Wrench.
(See Figure D.)
5,
Insertthe socket onto the nutthat isto be loosenedhightened
6.
Make sure to holdthe Impact Wrench firmly wlth both hands, as torque from the
Motor will cause the tool
to twist. Then, squeezethe Trlgger (36) to turn on the
lmpact Wrench. (See Figure D.)
7. When finished, releasethe Trigger (36) to stop the ImpactWrench. Then, re-
movethe Battery
(37) and socket from the tool. (See Figure D.)
8.
Make sure to store the lmpactWrench in a dry, clean locationout of reach of
chlldren and other unauthor~zedpeople.
Page 8 Page 9

INSPECTION, MAINTENANCE,AND CLEANING 1 PARTS LIST & ASSEMBLY DIAGRAM
1.
/7\ WARNING! Always lettheTrigger (36) rest in Its "OFF" position, remove
the Battery (37) from the tool, and unplug the Charger (39) from itselectrical
outlet before performing any inspection, maintenance, orcleaning.
2.
Beforeeach use: Inspectthe general condition of the lrnpact Wrench. Check for
misalignment
or bindingof movingparts, cracked or brokenparts, leaking Battery,
damaged Charger wiring, chipped or broken sockets,and
any other conditionthat
may
affect its safe operation. If abnormal noise or vibration occurs, have the prob-
lemcorrected before further
use.
Do not use damagedequipment.
3.
Daily: With a cleancloth, removealldirt, grease, and oil from the lrnpactWrench.
Po not immersethe ImpactWrench in any liquids.
4.
It may becomenecessary at sometime to replaceor cleanthetwo CarbonBrushes
(29) when the Motorperformancedecreases, or stopsworkingcompletely.
To replacetheCarbonBrushes: Remwe thetwo Brush Holder Caps (28). Then,
removethetwo Carbon Brushes
(291, keeprng track of the orientationand location
of
each. If either Carbon Brush is worn more than halfway, replace both Carbon
Brushes. If the Carbon Brushes are just dirty, however, they may be cleaned by
rubbingthem with a pencil eraser. If
cleaning and replacing used brushes,try to
installthem inthe
same holdersand in thesamedirectiontheywere removed.When
installingtheCarbonBrushes, makesurethe carbonportionof theCarbonBrushes
contactthe Motor'sRotor
and thatthespnngsface away from the Motor. Also, make
surethe springsoperatefreely. After replacementor cleaning,replace the twoBrush
Holder Caps.
NOTE: New Carbon Brushestend to arc or spark when f~rst used untilthey wear
and conformtothe Motor'sRotor.
5.
/!l CAUTION! All maintenance, service, or repairs not listed in this manual
are onlyto
be attempted by a qualified servicetechnician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS LlST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIEDTO REPLACE
ANY PARTS OF THE PRODUCT IN FACT, THE MANUFACTURERAND/OR
DlSTRlBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTSSHOULD BE
UNDERTAKEN BY CERTIFIED AND LlCENSEDTECHNIC1ANS.AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT
OR REPLACEMENTPARTSTHERETO. OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENTPARTSTHERETO
APT1 Ol6A-A-22-TB I Master sham I APT1011 Sw~tch
APT1 0 16A-A-23-T R I Screw 1 APT1011 Battery clan
APT1 0Z6A-A-24-TB I Right body
1
?ar
lamlc gear
f lhght head
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not aavilableindividually as replacement parts.
Page 10
Page 11

Worklight
bulb housing
battery 1
recepticle
adjustable
head
Worklight (cont'd)
Specifications
Item Value
Charger input voltage 1 10-120V
- switch
Charger output 19.2V
voltage
Your new cordless worklight has been engineered and manufactured to the highest
possible standards by All-Power Americafor dependability, ease of operation, and
operator safety. Properly
cared for, it will give you years of rugged, trouble-free
performance.
Every care has been taken to ensurethat itreaches you in
perfect condition. However, in
the unlrkelyevent that you should experience
a problem, or if we can offer any assistance or advice, please do not
hesitate to contact our customer care department at the address or
telephone number listed
at the back of this manual.
Battery voltage 19.2V
Power 10W
Turning on and off
Gripthe work'lightfirmly with your index switch-t
finger on the on-off switch.
Slide the switch to " I " for operation
Slide the switch to " o" for off
//I
* The power switch my be located on the back of some models
Neck
Your worklight has an adjustable head,
neck
To adjust it:
1 Grip the worklight body
2 Twist the neck to the desired
position.
Page 12
Page 13

Worklight (cont'd)
Changing the bulb
CAUTION: ALWAYS REMOVE BATTERY BEFORE CHANGING
THEBULB.
To change the bulb:
I Remove the lens cover
assembly by turning it
counterclockwise.
2 Remove the bulb from its
spring mounting.
3 Insert a new bulb.
4 Replacelens cover.
5 Reinsert battery.
Maintenance
Clean the tool with a rag dampened with cleanwater. Do not use
chemicals or soap. Do not allowwater to get inside the tool.
Make sure the vent passagesremain clear of dust and debris to avoid
overheating
the tool.
Store the tool in a clean dry place.
m All repairs must be performed by a qualified electrician.
a Opening the tool voids the warranty.
6 Check for correct operation.
Page 14 Page 15

Limited Warranty
All-Power Arncricawarrants to the original purchaser who uses the product in a
consumer application (personal, residential or household usage) that all products
covered under this warranty are free from defects in material and workmanship for
one year from the date
of purchase. All products covered by this limited warranty
which arc used in commercial applications (i-e.incomeproducing) arewarranted to
be free of dcfects in material and workmanship for 90 days from the date of original
purchase. Products covered under this warranty include air compressors, air tools,
service parts, pressure
washers, and generators.
All-Power America will repair or replace, at All-Power America's soleoption,
products or components which have failed within the warranty period. Service will
be scheduled according to the nonnal work flow and business hours at the servicc
center location, and the availabit ity of replacement parts. All decisions of All-
Power America with regard so this limited warranty shall be final.
This warranty gives you specific legal
rights, and you may also have other rights
which
vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
m To process a warranty claim on this product, DO NOT return item to the
retailer.The product must be evaluated
by an Authorized Warranty Service
Center. For the location of the nearest Authorized Warranty Service Center
contact the retailer or place of purchase.
m Retain original cash register sales receipt as proof of purchase for warranty
work.
Use reasonable care in the operation and maintenance ofthe product as
described in the Owners Manual(s).
Deliver or ship the product to the nearest Authorized Warranty Service Center.
Freight costs,
if any, must be paid by the purchaser.
* Air cemprcssors with 60 and 80 gallon tanks will be inspected at the site of
installation.Contact the nearest Authorized Warranty Servicc Center that
provides on-site service calls for service call arrangements.
Limited Warranty (cont'd)
THIS WARRANTY DOES NOT COVER:
a Merchandise sold as reconditioned, used as rental equipment, or floor or
display models.
Merchandise that has become damaged or inoperative because of ordinary
wear, misuse, cold, heat, rain, cxcessive humidity, freeze damage, use
of
improper chemicals, negligence, accident, failure to operate the product in
accordance with the instructionsprovided in the Owners Manual(s) supplied
with the product, improper maintenance, the use of accessories or attachments
not recommended by All-Power America , orunauthorized repair or alterations.
Repair and transportation costs of merchandise determined not to be defective.
Costs associated with assembly, required oil, adjustmcnts or other installation
and start-up costs.
Expendable parts or accessories supplied with the product which are expected
to become inoperative or unusable after
a reasonable period of use.
Merchandise soldby All-Powcr America which has been manufactured by and
identified asthe product of another company, such as gasoline engines. The
product manufacturer's warranty,
if any,will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE,
OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR
MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS
WARRANTY. Some states do not allow thccxclusion, so it may not apply to
you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE
YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not
allow limitations on how long
an implied warranty lasts, so the above
limitations
may not apply to you.
e If the purchaser does not receive satisfactoryresults from the Authorized
Warranty
Service Center,the purchaser should contact All-Power America.
Page 16 Page 17