ALPHA DYNAMIC PUMPS Ruby 051 User manual

ΙΙ 2G Εx h IIB T4 Gb
II 2D Εx h IIIB Τ135˚C Db
Baseefa15ATEX13DR/RN3
Installation, Operation and Maintenance
Air Operated Diaphragm Pumps
Industrial Park of Kifisia - HELLAS
www.alphadynamic.eu
051-081 non Metallic

2
INDEX
1.0 Introduction ......................................................................................................................................................................................5
1.1 Warranty...........................................................................................................................................................................................5
1.2 Transport , unipacking , storag .......................................................................................................................................................6
1.3 Principl of function..........................................................................................................................................................................6
1.4 Pump op ration................................................................................................................................................................................6
1.5 Improp r us ....................................................................................................................................................................................6
2.0 Saf ty Rul s.....................................................................................................................................................................................7
3.0 Installation........................................................................................................................................................................................9
3.1 Conn ction of air supply lin ..........................................................................................................................................................10
3.2 Conn ction of cuction and pr ssur lin s ......................................................................................................................................10
3.3 Pump in suction op ration .............................................................................................................................................................10
3.4 Pump in subm rg d op ration .......................................................................................................................................................11
3.5 Conn cting to th product circuit....................................................................................................................................................11
4.0 Pump Disass mbly.........................................................................................................................................................................11
4.1 Air control valv disass mbling .....................................................................................................................................................13
4.2 Air control valv ass mbly..............................................................................................................................................................14
4.3 Extacting shaft B aring ..................................................................................................................................................................15
4.4 Ass mbling Diaphragm installation ................................................................................................................................................16
4.6 R placing th coacial pn umatic xchang r..................................................................................................................................17
4.7 D comissioning..............................................................................................................................................................................17
4.8 D molition and disposal .................................................................................................................................................................17
5.0 Troubl shooting..............................................................................................................................................................................18
6.0 T chnical data ................................................................................................................................................................................19
6.1 Dim nsional Drawings ...................................................................................................................................................................20
6.2 P rformanc s.................................................................................................................................................................................21
6.3 Explod d Vi w and Spar Parts List..............................................................................................................................................23
6.3.1 Explod d vi w ................................................................................................................................................................................23
6.3.2 Spar part list .................................................................................................................................................................................25

3

4
EC Declaration of Conformity
Baseefa15A TEX 13DR/ RN 3
Manufactured By :
AL PH AD YNAMIC PUMPS Co .
3 Eleftherias Str 14564 - Kifisia -Greece
Tel + 30 215 215 9520 -Fax [phone]
Type of protection : Constructional Safety ‘c’
This declaratio n ap plies to al l Meta llic & Cond uctive Plastic Ruby Ai r Operated D oub le Di aphr ag m pu mps.
ALPHADYNAM IC PU MP S (HELLAS) d eclares unde r our sole respons ibi lity that the prod uct lis ted below confor ms with the
relevant prov isio ns of EC directive 2014/34/EC for eq ui pmen t and protective systems intended for use in potentia lly explo sive
atmospheres, an d is sel f cer tified for safe use in Atex Gr oup II, Category 2 area’ s.
We hereby declare, that the following pump units manufactured in series production
Part nu mbers:
010-1003- to 010-1003- , A010-1103-E to A010-1103-T , A012-1003-E to A012-1003-T , A012-1103-E to A012-1103-T
A015-1001 to A015-1012-E, A015-1051 to A015-1067-T, A015-1069-E to A015-1070, A015-1072-E to A015-1072-T
A015-1081-E to A015-1086-E, A015-1101 to A015-1111-E, A015-1151 to A015-1182-T
A115-1003-E to A115-1017-F , A115-1043-F to A115-1090-T , A115-1103-F to A115-1119-F
A020-1001 to A020-1017-F, A020-1051 to A020-1067-T, A020-1069-E to A020-1070, A020-1072-E to A020-1072-T
A020-1081-E to A020-1086-E, A020-1101 to A020-1111-E
A120-1043-T to A120-1091-N
A025-1001 to A025-1017-E, A025-1051 to A025-1067-T, A025-1069-E to A025-1070, A025-1072-E to A025-1072-T
A025-1081-E to A025-1086-E, A025-1101 to A025-1119-F, A025-1151 to A025-1180-F, A025-2051 to A025-2064-N
A025-2066-E to A025-2067-T, A025-2069-E to A025-2070, A025-2072-E to A025-2072-T, A025-2081-E to A025-2083-T
A025-2151 to A025-2180-F
A125-1043-F to A125-1092-N ,A125-2043-F to A125-2092-N
A040-1001 to A040-1017-F, A040-1051 to A040-1067-T, A040-1069-E to A040-1070, A040-1072-E to A040-1072-T
A040-1081-E to A040-1086-E, A040-1101 to A040-1119-F, A040-1151 to A040-1180-F, A040-2051 to A040-2064-N
A040-2066-E to A040-2067-T, A040-2069-E to A040-2070, A040-2072-E to A040-2072-T, A040-2081-E to A040-2083-T
A040-2151 to A040-2180-F
A140-1043-F to A140-1092-N , A140-2043-F to A140-2092-N ,
A050-1051 to A050-1052, A050-1054-E to A050-1054-T, A050-1056-E to A050-1056-T, A050-1058, A050-1061-E to A050 1066-T
A050-1070, A050-1072-E to A050-1072-T, A050-1081-E to A050-1081-T, A050-1083-E to A050-1086-E,
A050-1151 to A050-1180-F ,A050-2151 to A050-2180-F
A051-1003, A051-1007 to A051-1014-N , A051-1103-T
A150-1043-F to A150-1092-N, A150-2043-F to A150-2092-N
A080-1051 to A080-1086-E , A080-1151 to A080-1180-F , A080-2151 to A080-2180-F
A081-1003 to A081-1014-N , A081-1103-F , A081-1103-E
A180-1043-F to A180-1092-N, A180-2043-F to A180-2092-N
in the version delivered by us, is in compliance with the following applicable regulations:
EC Directiv e 2014/34/EC Eq uipment an d pr otective system s in tended fo r use in pot entia lly exp losi ve atmospheres (A TEX)
EN IS O 80079-36 :2106 No n-elec tri cal eq uipmen t for us e in pot entially exp losi ve at mosp heres - Basic meth od an d re quir em ents
EN IS O 80079-37:No n electrica l eq uipmen t for explosive atmo spheres – No electrical type of protectio n by c onstructional
safety '' c '' , contro l of ig nition source “b ” , li qu id immersio n “k ”
Machiner y Safety Direct ive: 2006/42/EC
IE C 60079-0 Explosive at mosp he res - Eq ui pm en t General requ irements
Signature of manufacturer: Date : 30/10/2019
Information on signatory : Nikolaos Prodromidis

5
1.0 Introduction
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Danger!
When returning pumps or pump parts to your supplier for repair or general overhaul, the delivery must
be accompanied by certificates stating that pumps or pump parts are free of product and other
aggressive or hazardous substances.
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1.1 Warranty
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ǹ- Yourcompleteaddress
B- Pump identification
C- Explosionriskprotectionclass
D- Anomalydescription
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The warranty excludes all cases of improper use of the pump or incorrect applications or non-
observance of the information contained in this manual.
Any controversy falls within the jurisdiction of the Court of Athens.
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

6

1.2 Transport , unipacking , storage
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1.3 Principle of function

 Discharge manifold
2 Top valve ball (closed during suction)
3 Diaphragm
4 Pump chamber
5 Bottom valve ball (opened. Medium flows into chamber)
6 Top valve ball (open. Product is pressed out)
7 Center Block (the drive air displaces the medium
via the diaphragm and at the same time pulls
back the second diaphragm)
8 Bottom valve ball (closed during delivery)
9 Suction manifold
10 Aircontrolunit
11 Airvalvedrive
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1.4 Pump operation
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1.5 Improper use
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WARNING: since an endless variety of products and chemical compositions exist, the user is
presumed to have the best knowledge of their reaction and compatibility with the pump's construction
materials. Therefore, before using the pump. all necessary checksand tests must be performed with
great care to avoideven the slightest risk, an event that the manufacturer cannot foreseeand for which
he cannot be held responsible.


7
:$51,1*WKHXVHUPXVWFRQVLGHUWKHUDWLREHWZHHQWKHSXPS¶Vmaximum surface temperature
indicated on the marking and the minimum ignition temperature of the layers and clouds of powder as
shown in the Ǽȃ1227-1
WARNING. Use of the pump that does not comply with the instructions indicated in the use and
maintenance manual will cancel the safety and explosion protection requirements. The risks associated
with use of the pumps under the exact conditions set forth in the use and maintenance manual have
been analysed, whilst the analysis of the risks associated with the interface with other system
components must be carried out by the installer
The user is responsible for classifying the area of use whilst identification of the equipment category
i s the responsibility of the manufacturer
2.0 Safety Rules
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UHFRPPHQGDWLRQVFRQWDLQHGKHUHLQPD\FDXVHVHULRXVLQMXULHVPDWHULDOGDPDJHDQGHYHQH[SORVLRQVDQGRU
GHDWKIRUZKLFKWKHPDQXIDFWXUHUFDQQRWEHKHOGUHVSRQVLEOH
WARNING: these instructions are essential for the pumps' compliance to the requirements of the
2006/42/EC directive and must therefore be available, known, understood and applied.
WARNING: the personnel in charge of installing, inspecting and servicing the pumps must have
suitable technical knowledge and training in matters concerning potentially explosive atmospheres and
the related risks
WARNING: use of the pumps in a manner that does not comply with the instructions indicated in
the use and maintenance manȣaI will cancel all the requirements for safety and protection against of
explosions.
WARNING: before intervening on the pump and/or servicing or repairing it, please- note that you
must:
A - Discharge any product that was being pumped
B - Wash it internally using a suitable non-flammable fluid, then drain.
C - Cut-off the air supply using the relevant valve and make sure that no residual pressure remains
inside it.
D - Close all on-off valves {delivery and intake sides) relative to the product.
Ǽ- Disconnect the network air supply;
F- Wear suitable individual protection before any maintenance or repair {goggles / face protection,
gloves, closed shoes, aprons and others).
WARNING: before using the pump, make sure that the fluid to be pumped is compatible with the
explosion protection class and with construction materials of the pump.
DANGER OF CORROSION, PRODUCT SPILLS AND/ OR EXPLOSIONS CAUSED BY CHEMICAL
REACTIONS
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-DVFHUWDLQWKDWWKHIOXLGWUHDWHGGRHVQRWFRQWDLQRUFDQQRWFRQWDLQODUJHVROLGVRUVROLGVRIDGDQJHURXVVKDSH
-HQVXUHWKDWWKHLQWDNHRUGHOLYHU\SRUWVDUHQRWREVWUXFWHGQRUOLPLWHGWRDYRLGFDYLWDWLRQRUSQHXPDWLFPRWRU
VWUDLQ

8
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WKHLQWDNH$OVRFKHFNKDWWKHSXPSLVQRWEXUGHQHGE\WKHZHLJKWRIWKHSLSLQJ
-,IWKHSXPSLVWRVWD\LQGLVXVHIRUDORQJSHULRGRIWLPHFOHDQLWFDUHIXOO\E\UXQQLQJDQRQIODPPDEOHOLTXLG
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-FKHFNWKHJURXQGLQJ
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WKDWPD\GDPDJHLWRUUHDFWZLWKLWVPDWHULDOV
-SURWHFWWKHSXPSVVXUURXQGLQJDPELHQWIURPVSODVKHVFDXVHGE\DFFLGHQWDOSXPSIDLOXUH
-LIWKHGLDSKUDJPVDUHFRPSOHWHO\WRUQWKHIOXLGPD\HQWHUWKHDLUFLUFXLWGDPDJLQJLWDQGEHGLVFKDUJHGIURP
WKHH[KDXVWSRUW,WLVWKHUHIRUHQHFHVVDU\IRUWKHH[KDXVWSRUWWREHFRQYH\HGE\SLSHVWRDVDIHDUHD

WARNING: the air supply pressure must never be over 7 bar or below 2 bar
WARNING: when using the pump with aggressive or toxic liquids or with liquids that may
represent a health hazard you must install suitable protection on the pump to contain, collect and
signal any spills: DANGER OF POLLUTION, CONTAMINATION, INJURIES AND/OR DEATH.

WARNING: the pump must not be used with fluids that arc not compatible with its construction
materials or in a place containing incompatible fluids

WARNING: installing the pumps without on off valves on the intake and delivery sides to intercept
the product in case of spillage is forbidden: danger of uncontrolled product spillage
WARNING: installing the pumps without on-off. three way or check valves on the air supply
piping to prevent the pumped liquid from entering the pneumatic circuit if the diaphragms are broken is
forbidden: danger of fluid entering the compressed air circuit and being discharged into the
environment
WARNING: Should the user think that the temperature limits set forth in this manual may be
exceeded during service, a protective device must be installed on the system to prevent the maximum
allowed process temperature from being reached.
If exceeded, respect of the maximum temperature marked cannot be guaranteed

WARNING: The pumps must always be grounded irrespective of any organ to which they are
connected. Lack of grounding or incorrect grounding will cancel the requirements for safety and
protection against the risk of explosion

WARNING: the use of pumps made with non-conductive material, which become charged with
static, and without suitable grounding for flammable liquids is forbidden: RISK OF EXPLOSIONS DUE
TO STATIC CHARGE
WARNING : Aggressive, toxic or dangerous liquids may cause serious injuries or damage to
health, therefore it is forbidden to return a pump containing such products to the manufacturer or to a
service center. You must empty the internal circuits from the product first and wash and treat it.
WARNING: Pumps containing aluminium parts or components coming into contact with the
product cannot be used to ȡump Ill-trichloroethane, methylene chloride or solvents based on other
halogenated hydrocarbons: DANGER OF AN EXPLOSION CAUSED BY A CHEMICAL REACTION

WARNING: The components of the pneumatic exchanger, including the shaft are made from
materials that are not specifically resistant to chemical products, if the diaphragm should break,
replace these elements completely if they have come into contact with the product


9
WARNING:The air-driven motor of the Ruby 051-081 pumps is self-lubricating and will not require
any greasing. Therefore a void using Iubricated and non- dried air.
WARNING: ascertain that during service no anomalous noise appears. In that case, stop the
pump immediately
WARNING: ascertain that the fluid at the delivery side does not contain gas. Otherwise stop the
pump immediately
WARNING: Periodic controls must be made to ensure that there is no powder and/or deposits on
the external and internal surfaces of the pump and, if necessary, they must be cleaned with a damp
cloth
WARNING: removal of the silencer and the air supply fitting must be done when free from
powder. Before restarting the pump, ensure that no powder has entered the pneumatic distributor.
To replace worn parts, use only original spare parts.
Failure to comply with the above may give rise to risks for the operator, the technicians, the persons,
the pump and/or the environment that cannot be ascribed to the manufacturer.
WARNING: diaphragm pumps with negative suction are affected by the following factors:
-viscosity and specific weight of the fluid;
-suction diameter and length.
Position the pump as close as possible to the point of collection {within 2.5 m.) and in any case never
more than 5 m. The diameter of the intake pipe must never be smaller than the connection of the pump,
but must be increased as the distance increases. Fluid to be pumped with negative suction must never
exceed a viscosity of 5.000 cps at 20° C and a specific weight of 1.4 Kg/I. These elements can cause
derating and reduce the duration of the diaphragm: DANGER OF PREMATURE BREAKAGE.
3.0 Installation
To be observed before installation
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Note: It is recommended to install flexible, shape and pressure resistant hoses or compensators at the
suction and pressure ports of the pump (Fig. 3). This will prevent the transfer of pulsation shocks into
the pump.


10
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
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3.1 Connection of air supply line
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WARNING: pneumatic supply to the Ruby 051-081 pumps must he made using FILTERED.
DRIED. NON LUBRICATED OIL FREE AIR at a pressure of not less than 2 bars and not more than 7
bars.
WARNING: do not remove RESET for any reason and/or do not connect the air supply to the
RESET channel

Warning! Do not use a ball valve as shut-off element
Note: Especially for plastic pumps or pumps with PTFE diaphragms it is highly recommended to install
a slow start valve in the supply line to the pump. This valve protects both the diaphragm and housing
parts against suddenly occurring pressure shocks.
3.2 Connection of cuction and pressure lines
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3.3 Pump in suction operation
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3.4 Pump in submerged operation
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3.5 Connecting to the product circuit
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WARNING: only fittings with cylindrical gas threads in materials compatible with both the fluid to
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For example:
Pump made from PP - PP fitting
Stainless steel pump = stainless steel fitting.
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WARNING: the pump must be connected with FLEXIBLE HOSES REINFORCED WITH A RIGID
SPIRAL of a diameter never smaller than the pump's connection. The filters or other equipment
installed at the intake side must be suitably dimensioned in Ƞrder to avoid pressure drops. For negative
installations and/or viscous fluids, use hoses with an OVERSIZE DIAMETER, especially on the intake
side. Connections using rigid pipes may cause strong vibrations and break the manifolds
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WARNING: Provide appropriate support for the piping. THE PIPING MUST BE STRONG ENOUGH
TO AVOID DEFORMATION DURING THE SUCTION PHASE AND MUST NEVER WEIGH DOWN ON THE
PUMP IN ANY WAY OR VICE VERSA .
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WARNING: Ascertain that the fluid treated does not contain or cannot contain large solids or solids of a
dangerous shape and that the intake or delivery ports are not obstructed nor limited to avoid either
cavitation or pneumatic motor strain.
Connection off the product circuit finishes here.
4.0 Commissioning
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WARNING: it is forbidden to use the pump with fluids that are not compatible with the pump's
construction materials or in a place that contains incompatible fluids.

12
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WARNING: never start the pump with the product valves {intake and delivery} closed:
DANGER OF DIAPHRAGM BREAKAGE.
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CAUTION: If the pressure is below 2 bars when the pump is running, the pump may STALL. At
a pressure higher than the MAXIMUM threshold, yielding and leakages of the product under
pressure may occur and/or the pump may break.
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WARNING: If the pump has negative suction, reduce the speed of the pump using the baII vaIve Ƞn
the air supply.
WARNING: In pumps with split manifold. DO NOT USE TWO FLUIDS WITH DIFFERENT
VISCOSITlES as STALL. PREMATURE DIAPHRAGM AND PNEUMATIC CIRCUIT WEAR may occur .
WARNING: never stop the pump when it is running and/or when the pneumatic circuit is
under pressure by closing the intake and/or delivery valves on the fluid circuit: DANGER OF PUMP
STALLING AND PREMATURE WEAR AND/OR BREAKAGE OF THE DIAPHRAGM.
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WARNING: ascertain that no anomalous noises occur during operation. If so, stop
the pump immediately .
WARNING: ascertain that the fluid at the delivery side does not contain gas.
Otherwise stop the pump immediately
WARNING: In the case of high viscosity fluids, do not use under-sized filters or
piping, especially the intake side. Furthermore , you must decrease the pump speed by
choking the volume of air whilst leaving pressure unchanged.
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4.1 Product circuit maintenanace
WARNING: before intervening on the pump and/or performing any maintenance or repair, you
must:
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WARNING: UHPRYH deposits of powder from the external surfaces of the pump with a cloth soaked in suitable neutral
detergents.
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4.2 Cleaning and replacing the balls and ball seats
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WARNING: before carrying out this operation all ex tern at surfaces of the pump must be cleaned
using a damp cloth.
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Cleaning and/or replacement of balls and ball seats finishes here You can now reposition the pump and reconnect it as described i n
the previous sections.
4.3 Cleaning and replacing the diaphragms
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WARNING: the diaphragms {in contact with the-product or the external ones) are highly subject to
wear. Their duration is strongly affected by the conditions of use and by chemical and physical stress. Fields
tests carried out on thousands of pumps installed with a head equal to 0C and with fluid at 18' C have shown
that normal service like exceeds 100.000.000
{one hundred million) cycles. For safety reasons, in
environments at risk of explosion, the diaphragms must be replaced every 20.000.000 (twenty million) cycles.
2%/,*$725<23(5$7,21
23(5$7,217,0(QURIF\FOHV
(YHU\(YHU\PLOLRQ$IWHUPLOLRQ
&21752/$1',17(51$/&/($1,1*
x
',$3+5$*0&+(&.
x
',$3+5$*05(3/$&(0(17
x
7RUHSODFHSURGXFWGLDSKUDJPVSURFHHGDVIROORZV
WARNING: The components of the pneumatic exchanger, including the shaft, are made from
materials that are not specifically resistant to chemicals. Should the diaphragms break and the
components come into contact with the fluid, replace them completely.
B1'LVDVVHPEOHWKHLQWDNHDQGGHOLYHU\PDQLIROGVE\UHPRYLQJWKHIL[LQJHOHPHQWV
WARNING: Periodic controls must be made to ensure that there are no deposits of powder on
the internal surfaces and, if necessary, they must be cleaned with a damp cloth.
B25HPRYHDQ\GHSRVLWVRQWKHLQWHUQDOVXUIDFHVZLWKDGDPSFORWK
B3'LVDVVHPEOHWKHWZRSXPSFDVLQJVE\UHPRYLQJWKHIL[LQJ6FUHZV
B45HPRYHWKHH[WHUQDOGLDSKUDJPORFNLQJSODWHIURPERWKFLUFXLWV
B5 &KHFNDQGRUUHSODFHWKHGLDSKUDJPVRQERWKVLGHVRIWKHSXPSZLWKRULJLQDOVSDUHSDUWVRIWKHVDPHW\SH

16
WARNING: ascertain that the inner part of the pump is free from all types of deposits and if they
are present proceed with their removal
B6 5HDVVHPEOHWKHSXPSIROORZLQJWKHGLVDVVHPEO\VHTXHQFHGHVFULEHGHDUOLHULQUHYHUVHRUGHU7LJKWHQWKH
IL[LQJEROWVHYHQO\
WARNING: Should the pump be returned to the manufacturer or to a service center, you must first
empty it out completely. If toxic, noxious or other types of dangerous products have been used, the pump
must he suitably treated and washed before it is sent.
Replacing the diaphragms finishes here. You can now reposition the pump and reconnect it as described in
the previous sections.
4.4 Air circuit maintenace
WARNING: before intervening on the pump and/or before performing any maintenance or repair, you
must:
$'LVFKDUJHWKHSURGXFWWKDWLVEHLQJSXPSHGDQGFORVHWKHPDQXDORQRIIYDOYHVERWKRQWKHLQWDNHDQGGHOLYHU\
VLGHV`
%&LUFXODWHDVXLWDEOHQRQIODPPDEOHZDVKLQJIOXLGWKHQGUDLQLWRXWDQGFORVHWKHSURGXFWVKXWRIIYDOYH
&6KXWRIIWKHDLUVXSSO\XVLQJWKHUHOHYDQWWKUHHZD\YDOYHZKLFKPDNLQJVXUHWKDWQRUHVLGXDOSUHVVXUHVXEVLVWV
'6KXWRIIDLUVXSSO\XSVWUHDP
(:HDUVXLWDEOHLQGLYLGXDOSURWHFWLYHGHYLFHVEHIRUHLQWHUYHQLQJJRJJOHVPDVNVJORYHVFORVHGVKRHVDSURQVDQG
RWKHUV'$1*(52)(-(&7,212))/8,'81'(535(6685(
WARNING: Before removing the air supply pipe or fitting, clean the external surfaces of the
pump. Before restarting the pump, ensure that no powder has entered the pneumatic distributor.
 'LVFRQQHFWWKHIOXLGLQWDNHDQGGHOLYHU\KRVHVIURPWKHSXPS
 'LVFRQQHFWWKHFRPSUHVVHGDLUSLSLQJIURPWKHSXPS
 'LVDVVHPEOHDQGUHPRYHWKHSXPSIURPLWVSODFHRILQVWDOODWLRQXVLQJVXLWDEOHKRLVWLQJPHDQV

17
4.6 Replacing the coaxial pneumatic exchanger
$OO5XE\ SXPSVZLWKWKHH[FHSWLRQRI5XE\ SXPSVKDYHDFRD[LDOSQHXPDWLFH[FKDQJHUWR
UHSODFHLWSURFHHGDVIROORZV
WARNING: Should the pump be returned to the manufacturer or to a service center, you must empty it
out completely. If toxic, noxious or other types of dangerous products have been used, the pump must
tie suitably treated and washed before it is sent.
B1'LVDVVHPEOHWKHLQWDNHDQGGHOLYHU\PDQLIROGVE\UHPRYLQJWKHLUIL[LQJHOHPHQWV
B2'LVDVVHPEOHWKHWZRSXPSFDVLQJVE\UHPRYLQJWKHUHOHYDQWIL[LQJVFUHZV
B35HPRYHWWLHH[WHUQDOGLDSKUDJPORFNLQJSODWHIURPERWKWKHFLUFXLWV
B45HPRYHKHGLDSKUDJPVIURPERWKVLGHVRIWKHSXPS
B5'LVDVVHPEOHWKHSQHXPDWLFH[?FKDQJHUE\UHPRYLQJWKHUHOHYDQWIL[LQJHOHPHQWV
B65HSODFHWKHH[FKDQJHUDQGWKHFRQQHFWLRQVKDIWZLWKRULJLQDOVSDUHSDUWVKDYLQJWKHVDPHFKDUDFWHULVWLFV
Ǻ6.1)RUSXPSVZLWKPDQXDOUHVHWRQWKHPDLQFDVLQJWKHDLUH[FKDQJHUPXVWEHSODFHGVRWKDWWKHUHIHUHQFH
EHYHOLVWXUQHGWRZDUGVWKHUHVHWWLQJGXFW
B7 5HDVVHPEOHWKHSXPSDFFRUGLQJWRWKHSUHYLRXVO\GHVFULEHGVHTXHQFHEXWLQUHYHUVHRUGHUDQGWLJKWHQWKH
IL[LQJEROWVHYHQO\
WARNING: to avoid incorrect reassembly and subsequent malfunction of the pump the coaxial
pneumatic exchangers must not be open.
Replacement of the coaxial pneumatic exchanger finishes here. You can now reposition the pump and
reconnect it as described in the previous sections.
4.7 Decomissioning
Should the pump remain inactive for long periods, proceed as follows
WARNING; Discharge any residual fluid from the pump. In case of dangerous, toxic fluids and/or
otherwise noxious products, wash and treat as suitable: DANGER OF INJURIES. DAMAGE TO HEALTH
AND/OR DEATH.
:DVKLQWHUQDOO\XVLQJSURGXFWVVXLWDEOHIRUWRWKHIOXLGEHLQJSXPSHG
 &ORVHWKHIOXLGLQWDNHDQGGHOLYHU\YDOYHVPRXQWHGRQWKHSXPS
 &ORVHWKHDLUVXSSO\XVLQJWKHWKUHHZD\YDOYHWKLVZLOOGLVFKDUJHDQ\UHVLGXDOSUHVVXUH


 ,I\RXZDQWWRVWRUHWKHSXPSLQWWLHZDUHKRXVH\RXPXVWUHVSHFWWKHIROORZLQJ
WARNING: Storage must be in a closed and protected environment at temperatures ranging from 5 to
45C, and a humidity level not above 90%.
5. ,IWKHSXPSZDVLQGLVXVHIRUDORQJSHULRGRIWLPHFLUFXODWHFOHDQZDWHUWKURXJKLWIRUVRPHPLQXWHVEHIRUH
UHVWDUWLQJLWWRDYRLGLQFUXVWDWLRQV

4.8 DEMOLITION AND DISPOSAL
7KH5XE\ SXPSGRHVQRWFRQWDLQGDQJHURXVSDUWVKRZHYHUZKHQWKH\DUH ZRUQRXWWKH\PXVWEH
GLVSRVHGRILQWKHIROORZLQJPDQQHU
WARNING: Discharge any residual fluid from the pump. In case of dangerous, toxic fluids and/or
otherwise noxious products, wash and treat as suitable: danger of injuries, damage to health and/or
death.

'LVFRQQHFWSQHXPDWLFVXSSO\IURPSXPS
'LVDVVHPEOHDQGUHPRYHWKHSXPSIURPLWVSRVLWLRQ
6HSDUDWHHOHPHQWVDFFRUGLQJWRW\SHVHHWKHSXPSVFRPSRVLWLRQFRGHV
WARNING: For di sposa l pl e ase contact spec ial ized disposal businesses and make sure that no
small or large components are dispersed in the environment which may cause pollution, accidents
or direct and/or indirect damage.



18
5.0 Troubleshooting
WARNING: For more serious problems, we strongly recocomend that you contact the ALPHADYNAMIC
SERVICE DEPARTMENT: our engineers will provide you assistance as quickly as possible.
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6XFWLRQFDSDFLW\H[FHHGHG
9DOYHEDOODQGVHDWRQVXFWLRQVLGHZRUQ
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0XIIOHUFORJJHG
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9LVFRVLW\WRRKLJK
&OHDQRUUHQHZ
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19
6.0 Technical data
Ruby 051
ATEX certification
ȻȻϮ'Đ//dϰ
Construction materials
PP, PVDF, PP+CF
Diaphragms
NBR, EPDM, PTFE, SANTOPRENE, HYTREL
Intake/delivery connections
G 2"
Air connection
½"
Max. self-priming capacity
5 m
Max. flow rate
650 l/min
Max. head
70 m
Max. air supply pressure
7 bar
Max solid size (diameter)
8 mm
Max. operating temp.
PP 60°C, PVDF 95°C, P,P+CF 60°C
Weight PP
38 Kg
Weight PVDF
45 Kg
RUBY 081
ATEX certification
ȻȻϮ'Đ//dϰ
Construction materials
PP, PVDF, PP+CF
Diaphragms
NBR, EPDM, PTFE, SANTOPRENE, HYTREL
Intake/delivery connections
G 3"
Air connection
½"
Max. self-priming capacity
5 m
Max. flow rate
900 l/min
Max. head
70 m
Max. air supply pressure
7 bar
Max solid size (diameter)
10 mm
Max. operating temp.
PP 60°C, PVDF 95°C, P,P+CF 60°C
Weight PP
50 Kg
Weight PVDF
67 Kg

20
6.0 Technical data
6.1 Dimen ional drawing
Ruby 051 Non Metallic
Ruby 081 Non Metallic