Amana RAWK3 User manual

for Amana Medium and Large Series Room Air Conditioners
Instant Mount Installation Instructions
November 1998
Introduction
Instant Mount Kit #RAWK3 (P1223803R) fits Amana
Medium Chassis models. Instant Mount Kit #RAWK4
(P1223804R) fits Amana Large Series models.
Installation instructions apply to standard double-hung
windows or mobile home double-hung windows 28" to 42"
wide. On side of room receiving the least direct sunlight,
select a centrally located window with no obstructions to
air flow from inside (curtains) or outside (fences, walls, or
bushes).
Read entire installation manual thoroughly before
beginning installation. Be sure you have all necessary
tools and materials for the job. Study illustrations to
familiarize yourself with important details of the
installation process.
Read the Use & Care Manual to familiarize yourself with
the operation of your new room air conditioner.
NOTE
1. Mechanical experience is required to install air
conditioner.
2. Installation can take from 1 to 3 hours, depending on
installer’s knowledge and skill.
3. If you encounter problems during installation, call the
Amana consumer information line toll-free at 1-800-
843-0304, Monday through Friday 7 a.m.–6 p.m.
Central Time. If your problem cannot be solved by
phone, contact an authorized Amana servicer. The
contact and service will be at your expense.
Safety Information
Be sure electrical service is adequate for chosen model
of air conditioner. Complete electrical rating for air
conditioner is found on serial plate located behind front
grille. Be sure electric plug receptacle is close enough for
power cord to reach. Air conditioner should be the only
appliance on individual branch circuit.
For personal safety and to avoid possible damage to your
appliance or home, observe safety instructions indicated
by the symbol shown below.
Contents
Introduction ................................................................1
Safety Information ......................................................1
Installation Instructions .............................................2
Step 1 - Lay Out Kit Parts ..................................2
Step 2 - Prepare Unit for Installation ................3
Step 3 - Prepare Window for Installation..........3
Storm window installation ..................4
Mobile home window installation .......4
Step 4 - Apply Window Sill Gasket ...................4
Step 5 - Install Outer Case in Window ..............4
Step 6 - Install Sash Bracket .............................6
Step 7 - Secure Side Curtains ...........................6
Step 8 - Install Window Seal Strip.....................7
Step 9 - Return Chassis to Outer Case.............7
Step 10 - Recheck Installation.............................8
Removal Instructions .................................................8
RECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION
After installing unit, reread instructions to ensure each
step is complete and that all parts are fastened in place.
For best results and to minimize installation time, perform
all procedures in the order shown.
20247501 Revision 0

2
WARNING
!
To avoid risk of personal injury or death due to
electrical shock:
•Electrical grounding is required on this device.
•Check with a qualified electrician if you are not sure
this appliance is properly grounded.
•DO NOT ground to gas line.
•DO NOT ground to cold water pipe if pipe is
interrupted by plastic, nonmetallic gaskets, or other
insulating (non-conducting) materials.
•DO NOT modify plug on power cord. If plug does
not fit electrical outlet, have a proper outlet installed
by a qualified electrician.
•DO NOT have a fuse in the neutral or ground
circuit. A fuse in the neutral or ground circuit could
result in an electrical shock.
•DO NOT use an extension cord with this appliance.
•DO NOT pinch power cord.
•DO NOT remove warning tag from power cord.
• Observe all local codes and ordinances.
BASIC TOOLS NEEDED
•Tight-fitting gloves
•Standard screwdriver
•Phillips screwdriver
•Pliers
•Sharp knife
•Carpenter’s bubble level
•3/8" open-end wrench or adjustable wrench
•¼" hex socket and ratchet
•Tape measure
•Electric drill
•1/8" drill bit
CAUTION
!
To avoid risk of personal injury or product damage
due to the weight of this device and sharp edges that
may be exposed:
•Have someone help install unit. Air conditioner
weighs between 80 and 150 pounds (depending
upon model). Use proper lifting and carrying
techniques to prevent injury or strain.
•Inspect location where unit is to be installed. Be
sure it will support the weight of the unit for an
extended period of time.
•Handle air conditioner with care. Wear protective
gloves whenever lifting or carrying unit. Avoid sharp
metal fins on front and rear coils.
•Make sure air conditioner does not fall during
installation.
Installation Instructions
Step 1 – Lay Out Kit Parts
Parts are numbered in the order used.
CAUTION
!
To avoid risk of personal injury, property damage, or
damage to air conditioner if unit falls, hold air condi-
tioner securely in place until indoor sash on window
is securely seated in top channel on outer case.
CAUTION
!
To prevent damage to window locking or lifting
mechanisms from improperly placed sash bracket
screw, inspect window carefully before drilling or
installing screw in sash.
2
3
4
9
1
5
6
7
8
Installation Kit Parts
10
11
Item Description QTY
1 Top Rail 1
2 3/8" Hex Head Screw 7
3 Bottom Rail 1
4 Left-hand Curtain Assembly 1
5 Right-hand Curtain Assembly 1
6 ¼" Hex Head Screw 8
7 Window Sill Gasket (½" x ¼") 44"
8 7/8" Countersunk Screw 2
9 4" Adjusting Foot 2
10 Outside Supports 2
11 ½" Screw 2
12 Sash Bracket 1
13 7/8" Sash Bracket Screw 1
14 5/8" Phillips Screw 2
15 Window Seal Strip (¾" x 1-½") 48"
16 Basepan Clip 1
12 13 14 15 16

3
Step 2 – Prepare Unit for Installation
Remove chassis from outer case. Slide grille to left; pull
out and remove. Slide air filter to left and remove. Re-
move screws and plastic front panel.
Using basepan handle, slowly and evenly pull chassis 9
to 12 inches from outer case. With additional help, grasp
chassis basepan and pull chassis from outer case. Set
chassis aside until Step 9.
Attach top rail (Item 1) to outer case with three 3/8" screws
(Item 2). Top rail flange faces front of unit. From inside of
case, insert screws through case and into holes in top
rail.
CAUTION
!
To avoid risk of personal injury or product damage
due to the weight of this device:
••
••
•Have someone help install unit. Air conditioner
weighs between 80 and 150 pounds (depending
upon model). Use proper lifting and carrying
techniques to prevent injury or strain.
Attach bottom rail (Item 3) to outer case with three 3/8"
screws (Item 2). From inside of case, insert screws
through case and into holes in bottom rail.
Slide left-hand curtain assembly (Item 4) into left ends of
top and bottom rails. Repeat for right-hand curtain
assembly (Item 5) on right ends of top and bottom rails.
Fasten curtain retainer strips to sides of outer case with 6
or 8 (depending on model) ¼" screws (Item 6).
Step 3 – Prepare Window for Installation
Inspect window track, sash, and sill to ensure they are
strong enough to hold an air conditioner.
A. Plastic front
B. Basepan handle
C. Chassis
Prepare unit for installation
A. Top Rail
Install top rail
A. Top rail
B. Bottom rail
Install bottom rail
A. Curtain assemblies
B. Screws
Install left-hand and right-hand curtain assemblies
A. Window frame
B. Window track
C. Window sill
D. Outdoor sash
E. Indoor sash
Prepare window for installation
A
B
C
D
E
A
A
B
A
BB
AC
B

4
Step 4 – Apply Window Sill Gasket
Raise indoor sash. Measure width of window sash,
including portion inside window track. Cut window sill
gasket (Item 7) to length and apply to rear of window sill
or to wood strip added to sill in Step 3. For mobile home
window, apply gasket to rear of window frame front lip.
Measure width between window moldings to ensure
Instant Mount will fit in window frame. Instant Mount
models are designed for windows 28" to 42" wide.
Instant Mount Kit supplied with unit is designed for
mounting in most double-hung windows without storm
windows. To accommodate unit in window frame with
storm window, modify sill by adding wood strips to inner
and outer sills. This raises unit and eliminates interfer-
ence of storm window frame.
Storm window installation
If storm window frame does not allow adequate clearance
below sill (¼" required), remove storm window frame or
create clearance by adding a wood strip (at least 1-½"
wide) along entire width of sill. Fasten wood strip to sill
with at least 3 countersunk wood screws (not supplied
with kit) to provide smooth surface for mounting air
conditioner.
Mobile home window installation
Add wood strip (at least 1-½" wide) along entire width of
window sill. Thickness of wood strip should match height
of front lip of window frame. Fasten wood strip to sill with
at least 3 countersunk wood screws (not supplied with kit)
to provide smooth surface for mounting air conditioner.
Step 5 – Install Outer Case in Window
Place outer case in window. Lower sash until it rests
behind front flange of top rail. Bottom rail must rest
behind window sill and against window sill gasket
(Item 7).
A. Storm window frame
B. Window sill gasket (applied in Step 4)
C. Window sill
D. Wood strip added to window sill for ¼" clearance
Storm window installation
A. Mobile home window frame
B. Window sill gasket (applied in Step 4)
C. Wood strip added to window sill
D. Board thickness to match height of mobile home window frame
Mobile home window installation
A. Window sill gasket
B. Window sill
Apply window sill gasket
A. Top rail
B. Bottom rail
C. Window sill gasket
Install outer case in window
INDOOROUTDOOR
A
B
1-1/2"
MIN.
C
D
1/4"
MIN.
A
B
OUT IN
A
B
INDOOR OUTDOOR
C
OUTDOOR INDOOR
B
A
¼" MIN.
C
1-½"
MIN.
D

5
Secure outer case to window sill by installing two 7/8"
countersunk screws (Item 8). Use screw holes located in
front bottom edge of outer case. To make screws easier
to drive, drill 1/8" pilot holes in window sill.
Screw 4" adjusting foot (Item 9) into each outside support
(Item 10) as far as it will go. (Adjustments can be made
more easily after unit is in place.) Do not attempt to
straighten outside supports or structural integrity of
support may be compromised.
Install outside supports on under side of outer case using
one ½" screw (Item 11) for each support. Mount outside
supports as close to sill as possible. Insert back tab into
large holes along both sides of outer case. Align hole in
front tab of support angle with small hole in outer case.
Drive screw into front tab.
When installing outside support brackets on solid bottom
outer case, tap screw holes in support brackets before
attaching brackets to sides of outer case.
B
A
A. 7/8" countersunk screw (2 pieces)
B. Front support rail
Secure outer case to window sill
A
B
A. Outside support
B. Adjusting foot
Attach adjusting foot to outside support
A. Outside support
B. ½" screw
Install outside supports - solid bottom case
B
A
Installation assistance may be necessary. While one
person reaches around collapsed curtain assembly to
hold support bracket in place beneath case, other person
drives ½" screw from inside of case.

6
Step 7 – Secure Side Curtains
For proper seal, pull each expandable side curtain out
and up until it fits tightly against window frame. Using hole
in top of each curtain for guide, mark hole location and
drill 1/8" pilot hole into window sash. Secure each curtain
to sash using 5/8" Phillips head screws (Item 14).
If you do not want to make holes in window sash, let
downward force of window hold side curtains in place.
However, if curtains do not stay in place, air seal will not
be good and electricity usage will rise.
Step 6 – Install Sash Bracket
Install sash bracket (Item 12) on top of indoor window
sash with 7/8" sash bracket screw (Item 13) to prevent
raising of window from outside. Screw anchor directly into
side of window frame. For hard wood or metal window
frames, 1/8" pilot hole may be needed to start screw.
CAUTION
!
To prevent damage to window locking or lifting
mechanisms from improperly placed sash bracket
screw, inspect window carefully before drilling or
installing screw in sash.
Turn each adjusting foot until it begins to contact wall.
Back of outer case should be ¼" to 3/8" lower than front—
at ¼ bubble on carpenter’s level.
CAUTION
!
To avoid damage to outside wall of house, especially
if wall is weak or outside supports sit between studs
in wall, place wood blocks (not provided) between
wall and each adjusting foot. Place wood blocks
before adjusting outer case slope.
C
BA
A. Outside support
B. Adjusting foot
C. Wood block
Turn adjusting foot to contact wall
B
A
C
A. Sash bracket
B. Sash bracket screw
C. Indoor sash
Install sash bracket
A. Phillips screw
Secure side curtains
A

7
Step 8 – Install Window Seal Strip
Cut window seal strip (Item 15) to width of windows. Stuff
window seal strip between outdoor window glass and top
of indoor sash for tight seal to keep out heat and insects.
NOTE:
Air conditioner uses a system where water removed from
indoor air (condensate) is channeled to outdoor side of
unit. Sound of water heard during normal operation
comes from outdoor fan blade “slinger ring” that dips into
water and slings it onto outdoor coil. Water quickly
evaporates on the warm surface and improves air condi-
tioner efficiency.
Under normal conditions, unit can evaporate water as fast
as it is removed from indoor air. In very humid conditions,
however, excess water may drip off chassis. To avoid
dripping, install condensate drain cup (included with unit).
Insert condensate drain cup through 5/8" hole in rear
center of outer case bottom. Then place ½" diameter
hose or tube on bottom spout of drain cup.
Step 9 – Return Chassis to Outer Case
Because window sash helps keep unit in window, make
sure window sash contacts outer case before reinstalling
chassis.
With assistance, replace chassis in outer case. Install
basepan clip (Item 16) into slot in outer case bottom and
secure to basepan using 3/8" hex head screw (Item 2).
Replace front panel, air filter, and grille.
CAUTION
!
To avoid risk of personal injury or product damage
due to the weight of this device and sharp edges that
may be exposed:
•Have someone help install unit. Air conditioner
weighs between 80 and 150 pounds (depending
upon model). Use proper lifting and carrying
techniques to prevent injury or strain.
•Inspect location where unit is to be installed. Be
sure it will support the weight of the unit for an
extended period of time.
•Handle air conditioner with care. Wear protective
gloves whenever lifting or carrying unit. Avoid sharp
metal fins on front and rear coils.
•Make sure air conditioner does not fall during
installation.
A
A. Window seal strip
Install window seal strip
A. Outer case
B. Place ½" diameter hose here
C. Condensate drain cup
Install condensate drain cup (optional)
ABCD
A. Plastic front
B. Basepan clip
C. Basepan handle
D. Chassis
Return chassis to outer case
A
C
B
B

8
CONSUMER INFORMATION LINE
TOLL FREE 1-800-843-0304
(Monday through Friday)
Part No. 20247501 Revision 0
Printed in USA
©2000AmanaAppliances
2800220th Trail
Amana,IA 52204
Removal Instructions
Remove basepan clip (Item 16). Remove chassis from
outer case following instructions under Step 2. Remove
window seal strip and sash bracket screw. Remove small
wood screws from side curtains and fold curtains toward
case. Remove outside supports from bottom of outer
case. Remove anchor screws from window sill. Because
window sash helps hold unit in window frame, carefully
raise window sash and lift case out of window frame.
NOTE
Abide by state and local codes when disposing of air
conditioningunit.
Step 10 – Recheck Installation
To be sure you have correctly installed your Amana
Room Air Conditioner, review all steps and ensure all
parts are securely fastened in window as instructions
show.
Tight seal is essential to efficient operation of unit.
Settling of your home may cause warping or bowing of
windows. To fill holes or cracks and ensure a tight seal,
use suitable plastic sealer available at hardware stores.
To begin operation, plug unit into electrical outlet as
recommended in Use & Care Manual.
Read Use & Care Manual thoroughly to become familiar
with operation of room air conditioner.
CAUTION
!
To avoid risk of personal injury or product damage
due to the weight of this device and sharp edges that
may be exposed:
•Have someone help install unit. Air conditioner
weighs between 80 and 150 pounds (depending
upon model). Use proper lifting and carrying
techniques to prevent injury or strain.
•DO NOT lift window sash with air conditioner
installed in outer case. Window sash helps keep
unit in window. Always remove chassis before
raisingwindow.
•Handle air conditioner with care. Wear protective
gloves whenever lifting or carrying unit. Avoid sharp
metal fins on front and rear coils.
•Make sure air conditioner does not fall during
installation or removal.
WARNING
!
To avoid death or personal injury due to electrical
shock, turn off fan control and unplug power cord
before cleaning or performing maintenance on this
appliance.